SHELL MACHINE SHOP

The various types of shell made in shell machine shop are 105mm HE, 12
5mm HE, 130mm HE, 155mm HE. The operation perform on the shell are
given below.

1.CENTRE DRILLING OPERATION :-

For centre drilling operation hydraulic drilling machine and pneumatic
drilling machine are used.

HYDRAULIC DRILLIN MACHINE:

This highly precise auto-feed Vertical drilling machine with Hydraulic feed.
Hard and round pillars for stability. The drilling head of the machine tested
for its best performance. It is perfectly suitable for mass production and
second operation drilling single or multi holes after machining in CNC lathes
and machining centers. This is set of machine in which single operator can
operate drilling and also burnishing.

2. FACING, ROUGH STEP & PROFILE TURNING

FACING OPERATION :-
Facing is a turning operation in which the work piece is machined to its
center. it involves moving the cutting perpendicular to the work pieces axis
of rotation.

This operation can be performed at a constant surface speed (sfm, m/min),

which is recommended, or at a constant rotational speed (rpm). which is
not recommended. Facing at a constant rpm decreases the cutting speed.
because the diameter of the facing surface gradually decreases by the
amount of a feed per revolution. The closer a cutting tool is to the center of
a work piece, the lower the cutting speed. It approaches zero at the center
of a work piece. A low cutting speed can cause built-up edge.

ROUGH STEP TURNING OPERATION

The tool path movements in the rough type of turning are parallel to the Z-
axis (longitudinal turning) or to the X-axis (facial turning). Semi-finish and
finish passes are performed. if chosen by the user, at the end of the rough
sage. There are two possibilities for the Rough turning, depending on
whether CNC- machine cycles are used tar not.

PROFILE TURNING OPERAION

The Profile Finish Turning operation allows you to finish a part profile. This
operation enables you to turn a longitudinal or face profile. The resulting
tool path can either use the turning cycles of the CNC machine. If they exist,
or it Could generate ah the tool movements. in case the tool movements
are generated by the minimum tool movement length is generated taking
into account the material boundary at the start of the perticular operation.
the profile geometry is adjusted automatically by the program
3.NOSING OPERATION
Nosing is hot forging process in which the open end of a shell or tubular
component is closed by axial pressing with a shaped die.

The open end of the rough machined shalt is C!u5*d in and the ugive
farmed by I Large venirm! prim capable :3! exerting pressure of 150 to 400
ton The body the: she}! is wet! supported by 2 Chuck during the operation.
fume thread

idaameter .;$ the same for all high expiosive sheil. from 75mm to 24f)mm;

1%:-rtrfirsrae the apex: and 9f the largest shell must be deformed abnut
three

t;in:es as much as the: smaller calxbers to prnduce the same size fuze
hates. As a gmauylt 155mm shklis are hm mused.

Tog it

action can

3 Nosang ofa she

1. BORING OPERATION:-
fenlarging a hoie that has aiready been no} (or of a boring head eve greater
acctxracy sf ale. Baring can: be ich ems external

In machining, boring is the process 0 drilled (or cast), by means of a

single;point_cutnng_t containing several such tools). Boring is used to achi
the diameter of a hole. and can be used to cut a tapered 5:: Viewed as [ht
internal-diameter counterpart to turning. wh

diameters.
5. IJEAI IBHEAITIYIEISI I E_ROCESS:-

HAKIIEHLEE;

A heat treang process...,..,...:;.'i..: .-..l .m..'i... .l-.... .. i. i; 4.... .4..:,. ....a.

...j,

hakiiehlee;

a heat treang process designed to increase the hardness of a material. it

invoives heating to an austenitizlng temperature, holding for uniformity,
and cooling at a rate fast enough to develop high hardness.

Tampering is must often perfurnwd on .<:tel that has heen heated above
its upper critical (A3) temperature and then quickly cooled. in a process
called quenching, using methods such as lmmtl."s'|I|[.{ the red-lmt steel
in water, oil, or forced-air. The quentlieil-steel. living pl.in~tl in, or very
near, its hardest possible state, is then it-mp:-rm! in incrt-nn-ni.illy decrease
the hardness to a point more suitable for the cit-sacred .ipplic.tliui1. The
hardness of the quenched~steel depends on both Cooling speed and on the
composition of the alloy

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Tampering is 3 process of heat treating, which is used to increase the

toughness of lron~hased alloys. it is also a technique used to increase the
toughness of glass: For metals, tempering is usually performed after
hardening, to reduce some of the excess harclness. and is clone by heating
the
metal to a much lower temperature than was used for hardening. The exact
temperature determines the amount of hardness removed, and depends
on both the specic composition of the alloy and on the desired properties
in the nished product. For instance, very hard tools are often tempered at
low temperatures, while springs are tempered too much higher
temperatures. In glass, tempering is performed by heating the glass and
then quickly cooling the surface, increasing the toughness.

6. PHOSPHATING PROCESS:-

A standard 7 tank DIP ZINC PHOSPHATING process is used, where good

paint adhesion and corrosion resistance are required before painting.
However, where hot rolled sheet metal or heavily rusty surfaces are to be
dealt with, the use of mineral acids like hydrochloric acid or sulphuric acid
will have to be used. An additional tank for cold water rinsing after
derusting will be necessary to ensure that carryover of mineral acid into the
zinc phosphating bath is avoided as it is detrimental to its functioning.