Old 4Z3M01

Nomenclature
New 4Z2M01 4Z1M01
Material Handled Cement Cement
Pabrikan FLSmitdh Walchannagar
Mulai beroperasi 1993
Type UMS/ UNIDAN S46 x 12 M TUBE MILL- UMS 4.4 x 14
Kapasitas tph 160 110
No. Gambar/part
System/Kompartmen Closed Loop/ 2 kompartment Close Loop/ 2 kompartment
Double drive with Pinion & Girth
Drive System
Single drive with Symetro Gear Gear
Speed rpm 15.4 14.3
Tumpuan Inlet Slide Shoe Bearing Metal Trunion
Outlet Slide Shoe Bearing Metal Trunion
Bearing Gear TTVF 1430 T
Water Injection System UMS-D46-G80C
Pump Station for water HP-HP-LP-C HP - LP
Merk Siemens
Type 1TT 4235 KC 06
kW / Volt 3550 / 6000 2 x 2000
Motor
rpm 494
Freq (Hz) 50
Item Master
Merk FLSmitdh Walchannagar

Type Symetro Gear TSFP-18000BC K140

n1/n2 15,41 980/114.7

kW 3350 2000
Gearbox rpm 495
Gearbox
Drive System Centre Drive

Pelumas Mobile Gear 600 XP 320 Tellus 320

Kap. Oli, liter 2704 400

Item Master 116.100.0076.1
Model
Type FCL Dia.730 mm
Coupling
Qty 1
Item Master
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
5
 Old
Nomenklatur
New
Name Laminated Conveyor
Material Handled Klinker
Pabrikan
Mulai beroperasi
Type
Dimensi 1000 x 11.250 mm/ 100 tph
Kapasitas tph
No Gambar/ part
Liner Speed 7 M / min
Drive Sprocket 15 teeth, 21/2 pitch
48 teeth, 21/2 pitch
Pinion 20 teeth
Gear 80 teeth
Open Pair Gear ratio 518 : 1

Merk Allroyd
Type SDN 180
n1 / n2
kW
Gearbox rpm
Drive sys
Pelumas
Kap. Oli
Item Master
Housing
Bearing
Bearing
Adapter
Item Master
Merk NGEF
Type AMW 160 MAA
kW 18.5
Motor
rpm 1465
Fan inertia
Item Master
Model
Type
Coupling
Qty
Coupling

Item Master
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
5

Daya Listrik = P = V x I x cos 3

Daya Mekanik = 1 Hp = 0.746 kW

Efisiensi = P in / P out x 100%

Klinker
 Old Z3S01
Nomenclature
New 4Z2S01
Material Handled Cement
Pabrikan FLSmidth
Mulai beroperasi 1993
Type Sepax 25 - 375
Kapasitas tph
No Gambar/ part
Merk
Sirkulation Oil Pump Type SF 2 / 20 PD
Item Master
Merk SKF
Type 24136 CC / W 33
Roller Bearing
Adapter
Item Master
Merk Siemens
Type RF 40 DT 71
kW 160
Motor
rpm 600
Fan inertia
Item Master
Model
Type
Coupling
Qty
Item Master
Merk Flender
Type 4290 Bochol
n1 / n2 9,4.160
kW
Gearbox
Gearbox rpm 1500
Drive sys
Pelumas
Kap. Oli
Item Master
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
5
Nomenklatur

Material Handled
Pabrikan
Mulai beroperasi
Type
Kapasitas tph
No Gambar/ part
System/ Kompartmen
Drive System
Speed
Bearing

Bearing Gear
Water Injection Sys
Pump Station for water

Motor

Gearbox

CATATAN TEKNIS/
HYSTORY ALAT
CATATAN TEKNIS/
HYSTORY ALAT
 Old 4Z3J01
Nomenklatur
New 4Z2J01
Material Handled Cement

Pabrikan Beumer

Mulai beroperasi 1993

Type High Capacity Chain

1000 x 18000 mm / 375 tph - 313
Kapasitas tph
M3/h
No Gambar/ part
Drive Roller Chain Tk Dia 1250 La 125
Type fl 26 d 36 7
Round Steel Link Chains
Qty 80 bh
type p = 126 d = m 30
Chain bow
Qty 50 bh
TYpe Tk Dia 1250 La 100
Tension Chain Roller
Qty 2 bh
Type 100 x 355 x 4
Qty 40
Bucket
Tension. Brg La 100
Item Master 342.102.0020.1
Fix Brg dia 125. 22228 CCK / W83
Type
Fluating brg dia. 125 22220 E
Bearing
Adapter
Item Master
Merk Siemens
Type 1LA6223-4AA20
kW 45
Motor
rpm 1475
Fan inertia
Item Master
Model
Elastic coupling A 250
Type Hydraulic coupling 422TVE+END
Coupling
230 SV
Qty 1 bh
Item Master
Merk TGM TG
Type KCN 250
n1 / n2
kW 53
Gearbox
rpm 1500

Pelumas

Item Master
1
2
CATATAN TEKNIS/
HYSTORY ALAT 3
4
CATATAN TEKNIS/
HYSTORY ALAT

5
FAN
Old 60165 65125 65225 Z3P06 Z3P16
Nomenklatur
New 4Z2P06 4Z2P16
Name Centrifugal fans Centrifugal fans Centrifugal fans Fan Fan
Material Handled

Pabrikan Walchannagar Walchannagar Walchannagar FLS FLS

Mulai beroperasi thn 1993 1993

Single Inlet R-800 Single inlet R710 Single inlet R710
Type MT 36 S MT 80 S
Handing L 90 Handling R 90 L90 Handling R 90 L90
Kapasitas tph 15000 m3/hr 15000 m3/hr

No Gambar/ part SP - 194-1 /3a SP - 194-1 /3a

Item Master

Design Temperature C
o

Inlet Temperature C
o

Spec. Heat Coef. Ratio

Rotation Speed rpm 1770 rpm 1800 rpm 1800 rpm

Static Head 250 mm WG 250 mm WG 250 mm WG

Type C-124 / 126 C 100 C 100 SPA - 2800 SPA - 3550

V- Belt
Qty 4 3 3 3 2

Fan 247 247 mm 247 mm

Dia. Pulley
Motor 300 305 mm 305 mm

Shaft 952656 UNI 952663 UNI

Type 952647 UNI 952666 UNI

Impeler
Dia
Impeler

Speed

Specific Weight kg/ M3

Bukaan Damper %
With Dust
Absorbed Power Without
Dust
Inlet
Statio Presssure
Outlet

Inlet Flow M3/s

Flow Volume M3/h 12800 M3/h

Average Flow M3/s

Total Pressure

Inlet Pressure Pa

Outlet pressure Pa

Dinamic Load Kg

Dust Load gr/ Nm3

Draft m bar - Pa

Housing SKF SNA 516-613 SKF SNA 519 - 616

Item Master

Bearing 22313CCK/C3 22316CCK/C3

Bearing
Item Master

Adapter H2313 H2316

Item Master

Merk NGEF NGEF NGEF Siemens Siemens

Motor
 Type AM 180 L4 AM 180 M4 AM 180 M4 1LA61864 AA20 1LA6207 4AA20

kW 22 18.5 18.5 22 60
Motor
rpm 1500 1500 1500 1460 1465

Fan inertia

Item Master
1
2
CATATAN TEKNIS/
HYSTORY ALAT 3
4
5
 Z3P46 Z3P56 Z3P76 Z3P86 Z3S25 50127
4Z2P46 4Z2P56 4Z2P76 4Z2P86 4Z2S25
Fan Fan Fan Fan Fan Oelde Fan

FLS FLS FLS FLS FLS Walchannagar

1993 1993 1993 1993 1993

Single Inlet R450
MT 63 S MT 63 S MT 71 S MT 50 S HRVS 50.1400 K
HL 90

120

990

250 mm WG

SPA 2500 SPB 3150 SPB 3550 (C128) SPA 2500 B 105 150 mm WG

2 3 4 2 3

139 mm

272

952647 UNI 952647 UNI 960904 UNI

952656 UNI 952656 UNI 952608 UNI

2254 mm
 990 min - 1 rpm

454.27 kW

174540 M3/h 7200 M3/h

5570 Pa / 7999.82 Pa

SKF SNA 516-613 SKF SNA 516 - 613 SNA 518-615 SKF SKF SNH 528

22313CCK/C3 22313CCK/C4 22315CCK/C3 22311CK 22228 CCK/W33

H2313 H2314 H2315

Siemens Siemens Siemens Siemens Siemens NGEF

1LA6186 4AA20 1LA61864 AA20 1LA6223 4AA20 1LA5164-2CA20 1LS7562-6HC60 AM 160 M4

22 30 45 30 425 11

1460 1465 1475 1465 981 2950

 Old Z3P01 Z3P41 Z3P51
Nomenklatur New 4Z2P01 4Z2P41 4Z2P51
Name Jet Pulse Filter Jet Pulse Filter Jet Pulse Filter
Material Handled
Pabrikan FLS FLS FLS
Mulai beroperasi 1993 1993 1993
Type CEI-2-08SLHRL-B CEI-4-08SLHRL-B CEI-08SLHRL-B
Filtration Area 129 M2
No Gambar/ part
Type 1.049553 UNI / 122 bh 1.049553 UNI / 122 bh 1.049553 UNI / 140 bh
Support Cage 1.053514 1.053514 1.053514
Support Cage for filter bag
Ventury 2.078757 2.078757 2.078757
Bottom Plate 3.053944 3.053944 3.053944
Type F5.669800-000.2 F5.669800-000.2 / 8 bh F5.669800-000.2 / 10 bh
Diagfragma Valve Diagfragama F5.669800-000.5 F5.669800-000.5 / 2 bh F5.669800-000.5 / 2 bh
Coil F5.669800-000.4 F5.669800-000.4 F5.669800-000.4
Pressure Regulator with F5.6699800-001.6 F5.6699800-001.6 F5.6699800-001.6
filter&water trap 3.001942 UNI - 845 3.001942 UNI - 845 3.001942 UNI - 845
Stop valve 7.000326 3/4 7.000326 3/4 7.000326 3/4
U-tube pressure gauge F5.669800-001.5 F5.669800-001.5 F5.669800-001.5
Bag row 8 bh 8 bh
Type Desigation Bag per row 14 bh 14 bh
Modulus 4 bh 4 bh
Type 1.053515.B 1.053515.B 1.053515.B
Bag Filter Dia x Length 120 x 3000 mm 120 x 3000 mm 120 x 3000 mm
Qty 122 bh 122 bh 140 bh
 Merk
Type
kW
Motor
rpm
Fan inertia
Item Master
1
2
CATATAN TEKNIS/ HYSTORY
ALAT 3
4
5
 Z3P71 Z3P81
4Z2P71 4Z2P81
Jet Pulse Filter Jet Pulse Filter Jet Pulse Filter Jet Pulse Filter
Kilnker
FLS FLS
1993 1993
CEI-6-15SLHRL-B CEI-2-08SLHRL-B

1.049553 UNI / 210 bh 1.049553 UNI / 56 bh

1.053514 / 2bh 1.053514 / 2 bh
2.078757 2.078757
3.053944 3.053944
F5.669800-000.2 / 15 bh F5.669800-000.2 / 8 bh
F5.669800-000.5 / 2 bh F5.669800-000.5 / 2 bh
F5.669800-000.4 F5.669800-000.4
F5.6699800-001.6 F5.6699800-001.6

7.000326 3/4 7.000326 3/4

F5.669800-001.5 F5.669800-001.5

1.053515.B 1.053515.B
120 x 3000 mm 120 x 3000 mm
210 bh 56 bh
 Old 60123 65223 60163
Nomenklatur
New
Material Handled
Pabrikan
Mulai beroperasi
Type
Kapasitas tph
No Gambar/ part
Vent Volume m3/hr 12.000 m3.hr 12.000 m3.hr 16.92 m3/hr
Working Temp C
o
50 C o
50 C o
70 oC
Filtering Area m2 105.55 m2 105.55 m2 140.73 m2
Pressure drops aeros bag mm WG 150 mm WG 150 mm WG 150 mmWG
Compressed Air required Nm3/hr 28 Nm3/hr 28 Nm3/hr 37 Nm3
Compressed Air head kg / cm2 6 - 7 kg/cm2 6 - 7 kg/cm2 6 - 7 kg/cm2
Rating 1/2 bsp 2 way, 38 volts 1/2 bsp 2 way, 38 volts 1/2 bsp 2 way, 38 volts
Selenoid Valve
Qty 12 12 16
Timer Supply Volt 380 Volt, 50 Hz 380 Volt, 50 Hz 380 Volt, 50 Hz
Type DLG.2.125.12x8x2800 DLG.2.125.12x8x2800 DLG.2.125.16x8x2800
Dia x Length 125 x 2.8 m 125 x 2.8 m 125 mm x 2.8 m
Bag Filter
Load 1.89 m /min/m
3 2
1.89 m /min/m
3 2
2.00 m3/min/m2
Qty 96 96 128
Rotary Feeder Size mm 250 mm x 250 mm 250 mm x 250 mm 250 mm x 250 mm
Screw Conv. Size Dia 250 mm 250 mm 250 mm
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
5
 Old Z3M30
Nomenklatur
New 4Z2M30
Material Handled Kilnker Keterangan
Pabrikan Koppern FLSmidth
Mulai beroperasi 1993
Type 92/10-5V765DG1E
Kapasitas tph 207 max
No Gambar/ part
Roller Speed 24.12 min -1
Grinding Pressure 70 kN/cm Design for 85 kN/cm
Fixed bearing A 6.355 kN 24192
Total Pressure Force
Mov. Bearing B 24192
Central Grease Lub. Woermer GMF-B
Diameter roller 1000 mm
Working witdh of
765 mm
Roller Press
Technical Data Kind of pressing
Solid Rolls
tools
Sheet Thickness 23 mm
Roller Gap 23 mm
Throughput
max 207 tph
Capacity
Operating Data Operating Press. 218 bar
Power req. 510 kW
Merk Euro Drive
Type 1LS7 710-6HC60Z
kW 900
Motor
rpm 987
Fan inertia
Item Master
Merk
Type Gear Coupling
Coupling
Qty 2
Item Master
Merk TGW THGYSEEN

Type AASDN750/1000.2/S

n1 / n2 2899/40.87
kW
Gearbox
rpm 1185

Pelumas
Gearbox

Kap. Oli
Item Master
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
5
: Roller Press Roller Speed : 24,12 min - 1
: Z3 ( Cement Mill IIIGrinding Pressure : 70 Kn/cm desi
: Z3.M30 Total Pressure Forse : 218 Bar
: 92/10 - 5V 765 DG1 Fixed Bearing A : 24192
: 207 t / h ( max ) Fixed Bearing B : 24192
Merk Motor : Euro Drive Merk Gea: TGW THYSSEN
Kw : 510 Rpm : 1185/28 99/40,87
Rpm : 1380 n2 - 1 mType : AASDN750/100.2/
Type : RF 40 A 5 1991
Central Grease Lubrication System Type : Woerner GMF - B
: TGW THYSSEN
: 1185/28 99/40,87
: AASDN750/100.2/
 Old
Nomenklatur
New
Material Handled Kilnker Kilnker
Pabrikan
Mulai beroperasi
Type
Kapasitas tph
No Gambar/ part

Housing
Bearing
Bearing
Adapter
Item Master
Merk
Type
kW
Motor
rpm
Fan inertia
Item Master
Model
Type
Coupling
Qty
Item Master
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
CATATAN TEKNIS/
HYSTORY ALAT

5
Kilnker Kilnker
 Old Z3S16 - Z3S18 - Z3S20 - Z3S22 Z3P13
Nomenklatur
New Z2S16 - Z2S18 - Z2S20 - Z2S23 Z2P13
Material Handled Kilnker Kilnker
Pabrikan FLSmidth FLSmidth
Mulai beroperasi
Type P73 - 400 P- 73 - 315
Kapasitas tph
No Gambar/ part
Impeler with shaft&paralel
key Type 2.022447

Flange Bearing Housing

Type 4.149507
Housing
Bearing
Bearing
Adapter
Item Master
Merk SEW Euro
Type DT 90 L4 0.75
kW 1,5
Motor
rpm 42 21
Fan inertia
Item Master
Model
Type
Coupling
Qty
Item Master
Merk
Type
n1 / n2
kW
Gearbox rpm
Drive sys
Pelumas
Kap. Oli
Item Master
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
5
Z3P03 - P43 - P53 - 73 - 83
Z2P03 - P43 - P53 - 73 - 84
Kilnker
FLSmidth

R 73 A

FY 35 SD SKF

SEW Eurodrive
RF 40 DT 71
0.37
1400
 Old Z3X02
Nomenklatur New 4Z2X02
Name Metal Detector
Material Handled
Pabrikan
Mulai beroperasi
Type MD - 1000 X 600
Kapasitas tph
No Gambar/ part

Housing
Bearing
Bearing
Adapter
Item Master
Merk Steinert
Type UMS 451 30120 / 104 SO
kW 67
Motor
rpm
Fan inertia
Item Master
Model
Type
Coupling
Qty
Item Master
1
2
CATATAN TEKNIS/
HYSTORY ALAT 3
4
5
 Old Z3X02
Nomenklatur New 4Z2X02
Name Overband Magnetic Separator
Material Handled Klinker
Pabrikan FLSmidth
Mulai beroperasi
Type UMS45.150.120/104 SO
Kapasitas tph
No Gambar/ part
Idler 89 x 1050 mm
Axle 25 x 1082 mm
Flitening 18 x 13 Lg
Belt L 1000 mm widtif with 8 rib
TC 75 50 I
Housing
TME 70 EN 102
Bearing
Adapter
Item Master
Merk Steinert
Type
kW
Motor
rpm
Fan inertia
Item Master
Model
Type
Coupling
Qty
Item Master
1
2
CATATAN TEKNIS/
HYSTORY ALAT 3
4
5
 Old Z3U01
Nomenklatur
New 4Z2U01
Material Handled Cement Kilnker
Pabrikan FLSmidth
Mulai beroperasi
Type Ps 710 x 100 x 9.0
Dimensi 710 x 100 x 9.0
Kapasitas tph normal 150 tph, max 170 tph
No Gambar/ part
Merk
Grease Pump Type FLM - 2/8
Rpm 1012 ; 1

Housing
Bearing
Bearing
Adapter
Item
Master
Merk SEW Euro
Type R 103 A
kW 92
Gear Motor
rpm 1440
Fan
inertia
Item
Master
1
2
CATATAN TEKNIS/
3
HYSTORY ALAT
4
5
 Old Z3U03
Nomenklatur New 4Z2U03
Name Sampler
Material Handled Cement
Pabrikan FLSmidth
Mulai beroperasi
Type P 500R - MR
Kapasitas tph
No Gambar/ part

TC 75 50 I
Housing
TME 70 EN 102
Bearing
Adapter
Item Master
Merk
Type R 60 D 63 N4
kW 9.5
Motor
rpm
Fan inertia
Item Master
Model
Type Z12
Coupling
Qty
Item Master
1
2
CATATAN TEKNIS/
HYSTORY ALAT 3
4
5
 Old Z3J02
Nomenklatur New 4Z2J02
Name Fluxo Slide
Material Handled
Pabrikan FLS
Mulai beroperasi 1993
Type PFA-500 Nom 300 Max 375
No Gambar/ part
Type KQN 40 / 44 - FP
Fan
Impeler Type 2.078327
Type F1.229800-01.2
Polyster Fabric
Dimensi 585 x 3000 mm
Type F1.229800-01.2
Polyster Fabric
Dimensi 585 x 1100 mm
Merk Grundfos
Type 90 L
kW 2.2
Motor
rpm 2855
Fan inertia
Item Master
1
2
CATATAN TEKNIS/ HYSTORY
3
ALAT
4
5
 Z3J04 Z3J06 Z3J08
4Z2J04 4Z2J06 4Z2J08
Fluxo Slide Fluxo Slide Fluxo Slide

FLS FLS FLS

1993 1993 1993
PFA - 315 Nom 75 Max 90 PFA - 315 Nom 75 Max 90 PFA - 400 Nom 150 Max 190

KQN 40 / 44 - FP KQN 40 / 44 - FP KQN 40 / 44 - FP

2.078327 2.078327 2.078327

F1.229800-01.2 F1.229800-01.2 F1.229800-01.2
40 x 3000 mm 400 x 3000 mm 485 x 3000 mm
F1.229800-01.2 F1.229800-01.2 F1.229800-01.2
585 x 1100 mm 400 x 1600 mm 485 x 2600 mm
Grundfos Grundfos Grundfos
90 L 90 L 90 L
2.2 2.2 2.2
2855 2855 2855
 Z3M20 Z3J08 Z3J08
4Z2m20 4Z2J08 4Z2J08
Fluxo Slide Fluxo Slide Fluxo Slide

FLS FLS FLS

1993
PFA - 500 Nom 300 Max 375

KQN 40 / 44 - FP

2.078327
F1.229800-01.2
585 x 3000 mm
F1.229800-01.2
585 x 1300 mm
Grundfos
90 L
2.2
2855