ZODIAC CLOTHING CO.

LTD

PROPER GARMENT DEFECTS IN DIFFERENT STAGES OF MANUFACTURING:

A. CUTTING DEFECTS
Inaccurate Cutting
Drill and Notches marks
Frayed Edges
Improper Knife Cut

B. SEWING DEFECTS
Needle Damage
Skipped Stitches
Thread Breaks
Broken Stitches
Seam Pucker
Pleated Seams
Wrong Stitch Density
Uneven Stich Density
Oil Stains
Insecure Back Stitching
Mismatch checks or Stripes
Reserved garment Part
Wrong Shade of Thread used

C. ASSEMBLY DEFECTS
Finished Components not Symmetrical
Finished Garment Not to Size
Parts, Components, Closures omitted or Damaged
Lining too full , Too tight
Garment Part Shaded
Scissors or Knife cut
Oil Stain
Thread End not Trimmed

D. PRESSI NG DEFECTS
Burned Garments
Water Spots not Dried
Appearance not Smooth

E. PACKING DEFECTS
Garment not faded to Specification
Labels not showing where required
Wrong Size, Colour and Quantity Packed
Omitted Warning wording in polybag.

GARMENT DEFECTS
 ZODIAC CLOTHING CO. LTD

DEFECT CLASSIFICATION

MAJOR MAJOR OR MINOR MINOR

( Depending on position and
severity )
No country of origin label Fabric flaw Hem wringing
No fibre composition label Shading Loose thread on
No or wrong size on label Fabric mend surface
Wrong size garment Pulled threads
Wrong style and colour Unbalanced components
Fabric hole Buttons loose
Broken seam Unbalanced tension
Raw fabric edges Uneven hem
Broken buttonholes Unbalanced garment
Missing component Poor finish on components
Unsecured seam ends Glazing
Wrong way button fasten Unfused components
Component parts cut off or on Shadow through component
wrong grain Bad colour match
Pocket corners not reinforced Buttonholes too large / small
Mis-matched design Slubs in fabric
Odour / smell Top stitching not straight or
parallel
Uncleaned threads
Puckering
Wrong stitch density
Suspect thread slippage
Snagged fabric
Broken components
Mis-aligned components

GARMENT DEFECTS
 ZODIAC CLOTHING CO. LTD

NOTE :-

MAJOR DEFECTS : -

THE DEFECTS AS GIVEN ABOVE WHICH FALL IN THE A REGION ARE

CONSIDERED MAJOR DEFECTS.

MINOR DEFECTS: -

THE DEFECTS WHICH FALL IN B REGION ARE GENERALLY CONSIDERED

MINOR DEFECTS.

IT IS VERY IMPORTANT FOR A Q.C.INSPECTOR TO JUDGE & CLASSIFY

THE DEFECTS DEPENDING UPON SEVERITY & POSITION.

GARMENT DEFECTS