Line No.

F-1 Helper 5 Date 25-Jul-17

Style No. 795677351 Operator 30 Capacity day 3rd
Buyer Club Monaco TTL Manpower 35 Target 253
Order Qty. 2,018 SAM 28.46 Target/hr 32

cycle time
Man Avg. ttl
S.NO Operation Machine Capacity output Action taken
Power Time output
1 2 3 4 5

1 Hem front placket right SNLS 1 57 58 58 68 68.5 61 1.01 59 59 Can act as floater
2 placket attached at front-left SNLS 1 60 55 50 56 58 56 0.93 65 65 Can act as floater
mark at front for pocket and side
3 shoulder attachment HELPER 1 70 75 76 78 79 76 1.26 48 48
PRESS
4 Pocket crease MAN 1 47 50 55 56 58 53 0.89 68 68 Make pocket for 2 line
5 Attached back yoke+turn and e/s yoke SNLS 1 149 157 125 135 150 143 2.39 25 25
6 Make and attach main label SNLS 1 68 78 70 85 85 77 1.29 47 47
7 shoulder attachment SNLS 1 92 85 106 92 101 95 1.59 38 38
8 T/S at shoulder pocket mouth hem SNLS 1 102 98 103 104 98 101 1.68 36 36
sew pleat at sleeve opening +stay
9 stitch at neck area SNLS 1 111 112 112 115 114 113 1.88 32 32
10 Collar making SNLS 1 60 58 62 65 65 62 1.03 58 58
11 Hem on cuff+placket patti joining SNLS 1 67 67 75 78 69 71 1.19 51 51
MAKE CUFF FOR 2
12 cuff making SNLS 1 50 56 52 55 55 54 0.89 67 67 LINES
13 collar+cuff extra margin recut SNLEC 1 84 80 85 89 85 85 1.41 43 43
14 turn and T/S at collar SNLS 1 75 80 85 85 90 82 1.37 44 44
15 Band attached to collar SNLS 1 100 95 102 107 106 102 1.7 35 35
Crease at sleeve slit placket+collar
16 pressing HELPER 1 100 102 99 105 106 102 1.71 35 35
17 placket attachment at sleeve slit SNLS 1 73 71 75 78 76 75 1.24 48 48
18 Cut &bid finish sleeve slit SNLS 1 75 84 65 85 70 76 1.26 47 47
19 finish sleeve placket SNLS 2 252 247 255 254 257 253 4.22 14 28
20 crease at sleeve+cuff HELPER 1 56 85 84 87 85 79 1.32 45 45
21 Collar attached with body SNLS 1 140 142 152 165 165 153 2.55 24 24 Monitoring
22 Finishing of collar SNLS 1 160 165 160 145 140 154 2.57 23 23 Monitoring
23 Sleeve attachment with body SNLS 1 83 89 102 89 98 92 1.54 39 39
24 serge at armhole SNLS 1 70 75 70 65 59 68 1.13 53 53
25 T/S at armhole SNLS 1 137 135 140 137 138 137 2.29 26 26
26 sew side main lable SNLS 1 240 245 259 245 240 242 4.03 15 15 +1 machines
27 Finish side seam SNLS 1 179 175 170 172 175 174 2.9 25 25
28 attachment of cuff SNLS 1 120 125 130 128 124 125 2.09 29 29
Too much rework+
29 finish &T/S at cuff SNLS 1 140 165 160 155 140 152 2.53 24 24 operator change
30 sew bottom hem SNLS 1 204 204 199 195 201 200 3.34 18 18 +1 machines
31 attach brand label SNLS 1 118 114 115 117 116 116 1.93 31 31 one operator performs
32 dimond placket making SNLS 1 40 37 42 40 50 42 0.7 86 86 2 operations

Following are the bottleneck operations identified and corrective action taken

S No. Bottleneck Operations Action taken

1. Sew bottom hem Adding one extra machine
2. Sew side seam Adding one extra machine
3 Collar attached with body Monitoring
4. Finishing of collar monitoring
S No. High output Operations Action taken
1. Can act as floater
Hem front placket right
2. placket attached at front-left Can act as floater
3 Pocket crease Make pocket for 2 line
4. cuff making MAKE CUFF FOR 2 LINES

Operators from high output operations can be used as floaters for bottleneck operations and also can perform the same operation for another
line.