Secondary Site Development

of Mutraffiah F3

Operation & Maintenance Manual Of Potable

and Fire water distribution system
Contractor :

Section Description Page no:

:No.

China Geo-Engineering Corporation

(Saudi) Branch
1 Introduction
2 General Description
3 Installation and Commissioning
4 Operating Information
5 Maintenance Information
6 Part List
6.1
6.2
7 Maintenance Log sheet
8 Catalogue/Cuts/Manuals
9 Manufacturer & Agent Address
10 As-Built Drawings
11 Copy of approval of Material Used
12 Test Reports
13 Technical Specifications

TTTable of Contents
SECTION 1
INTRODUCTION -POTABLE AND FIRE
WATER DISTRIBUTION SYSTEM
1.0 SECTION I - INTRODUCTION
1.1 GENERAL INFORMATION

This manual is presented by the China Geo Engineering Corporation (Saudi)

Branch with office address:

Villa 16, Al Emam Al Bukhari Street Teabah District,

Wasel Box 8168, AI -Jubail 35513-2628
Kingdom Of Saudi Arabia

Potable &Firewater Distribution System was implemented through the supervision of

Royal Commission for Jubail & Yanbu. The construction was done inconformance with the plan
and specification as per Contract no. 713-C03Operation & Maintenance of this manual is applied
to supply andinstallation of piping system, gate valves,and fire hydrants.

Each section of this manual provides basic information and guidelines toensure the proper
application and maintenance of the system.

This manual contain the general description, initial installation & commissioning, operating
information, maintenance information part list,maintenance log sheet, catalogue
cuts/manufacturers manual. Manufacturer/Supplier address, R.C. Specification and as built
drawings forthe whole system.

1.2 TECHNICAL INFORMATION AND REFERENCE

1.2.1 Technical Specification

1.2.1.01 Technical Specification for Water Distribution Section 02510

1.2.1.02 Technical Specification for Fire Hydrants Section 02081
1.2.1.03 Technical Specification for Underground Piping System 02085

1.2.2 Potable &Fire Water Distribution System As-Built Drawings

1.2.2.01 Potable & Fire Water Distribution System Layout and Key plan713-040-20UC-CE-700
1.2.2.02 Potable & Fire Water Distribution System Layout (Sheet 1 of 3) 713-040-20UC-CE-701
1.2.2.03 Potable & Fire Water Distribution System Layout (Sheet 2 of 3)713-040-20UC-CE-702
1.2.2.04 Potable & Fire Water Distribution System Layout (Sheet 3 of 3)713-040-20UC-CE-703
1.2.2.05 Potable & Fire Water Distribution System Miscellaneous Schedules 713-040-20UC-CE-
705
1.2.2.06 Potable & Fire Water Distribution System Fire hydrant, Gate Valve, Marker Post and
Lot Connection Details 713-040-20UC-CE-706
1.2.2.07 Potable & Fire Water Distribution System Pipe bedding, Pipe Sleeve installation and
Pipe Crossing details 713-040-20UC-CE-707
1.2.2.08 Potable & Fire Water Distribution System Tie-In Details 713-040-20UC-CE-708

1.2.3 Catalogue/Cuts/Manual
1.2.3.01 Reinforced Thermosetting Resin Plastic (RTRP} Pipes
1.2.3.02 uPVC Pipes &Fittings

1.2.3.03 Viking Johnson Maxi fit, Coupling &Adaptors

1.2.3.04 Warning Tape

1.2.3.05 AVK Dry Barrel Fire Hydrant
1.2.3.06 Gate Valve
1.2.3.06 Corporation Stop Valve

SECTION 2
GENERAL DESCRIPTIONS
2.0 SECTION 2 - GENERAL DESCRIPTION

2.1 Potable Water Supply System

2.1.1 Supply Piping System

Potable water piping system is made up of Reinforced Thermosetting Resin Plastic (RTRP) Pipe
for diameter 200mm manufactured by Amiantit Pipe Industries and Unplasticized polyvinyl
chloride (uPVC) pipes and fittings for diameter 160mm,110mm, 63mm,32mm are manufactured
by MMP.
Viking Johnson Maxi fit Brand Coupling &Adapter diameter 200mm,150mm,100mm are installed
in all joint connections including Tie-in between RTRP Fittings and Gate valvesuited for16 bars
(230 psi) working pressure. All pipes are protected by IPF PE detectable warning tape with black
color marking in Arabic and English and laid 300 mm above pipeline.
2.1.2 Gate Valve

Ductile Iron Gate Valves are manufactured by AVK Saudi Valve Manufacturing Co. Ltd. With
nominal diameter ranges from ON 200, ON 150, ON 100 .Each valve are fixed with extension
spindle with elevation average of 1.0m to1. 8 m from the ground surface. Specified nominal
working pressure is 16 bar (1598) KPA for this type of material.

2.1.4 Fire Hydrant

AVK dry barrel fire hydrant, high pressure Model 2700 is manufactured by AVK Saudi Valves
Manufacturing Co. Ltd. It is a compression style hydrant that opens against water flow &incorporates
drain valves is opened. The hydrant feature a safety traffic section for easy reinstallation in the event a
vehicle strikes the hydrant.
A total of 21 units AVK hydrant covering the entire site with buried depth ranges from 1200mm up to
2200mm.
Other Features:
Meets or exceeds AWWA (502 latest revision and UL and FM requirements).
High Pressure 200 Psi.
Ductile Iron Nozzle Section, Barrel Section & Base.
Low Weight.
UV-Resistant Polyester coating above ground, epoxy/bitumen coating below ground
Minimum 5 X value bore for high flow rating.
Hydrant removable under pressure from the main valve and up.
 Traffic section for easy reinstallation after being knocked-off.
Extensions available in lengths of 6-60 with 6 increments.

360 rotation possible.

Removable outlet nozzles, inter changeable 4 I 4 112 .

Easy Removable hydrants Seat with "short" seat removal wrench.

Drain channel 360 all bronze.

Travel stop nut in the nozzle section for high safety.

Exchangeable inlet shoe for flanged mechanical joint or push-on without dismantling the hydrant.
UL Listed and FM Approved.

SECTION 3
INSTALLATION & COMMISSIONING
3.0 Section 3 - INSTALLATION & COMMISSIONING

3.1 Water Supply System

3.1.1 Supply Piping System

Before commissioning, check the following consideration to determine the properoperation of the system:
a) Ensure all fittings are well sealed &properly joined, free from anydamages
b) Check & ensure that pipe bedding &fitting materials and free fromobstruction that may damage the
pipeline
c) Ensure the availabilityof clean water during testing.
d) Ensuretest pressure properly conducted in all pipelines
e) Ensure all pipelines are properly chlorinated &flushed with clean water

3.1.2 GATE VALVES

Preliminary check to be considered prior to commissioning:
a) Ensure that valve assembly isproperly joined, aligned, supported &freefrom an damages &defects.
Ensurethat all bolts are tight & gasketinstalled as required.
b) Check potable supply system with water pressure
c) Ensure that all buried valves are fully sea led with tape wrapping materials &ensure the rigidity of each
fittings & anchoring assembly.
d) Ensure that the locations of the valves are free from congested area thatma hamper each operation
&maintenance.

3.1.4 FIRE HYDRANT

Check to be considered prior to commissioning:
a) Ensure that fire hdrant is properly Installed
b) Ensure pressure test is conducted and passed the test
c) Ensure additional information; refer to installation instructions
(Catalogue/Cuts Section)

SECTION 4
OPERATING INFORMATION
4.0 SECTION 4-OPERATINGINFORMATION

4.1 Water Supply

4.1 .1 Supplying Piping System

The System operates at a given pressure fromthe main PotableWaterline Supplied from Adjacent
Project, which is plus(+) or minus(-)3 bars. The isolation valve box areprovided to control or
Shutoff theflow of Water if necessary or in maintenance purpose.

4.1.2 Gate Valve

To operate the buried Gate Valve with extension spindle, just openthe cast iron surface box,
color blue with "W" marking usingfabricated wrench & rotate the valve in clockwise direction to
close &Counter clockwise to open the valve

4.1.4 Fire Hydrant

To operate AVK Fire Hydrant, Removedthe hose cap, connect the firehoseto the nozzle & open
it by rotating the top Operating nut in thecounter clockwise rotation using AVK Operating
Wrench.

SECTION 5
MAINTENANCE INFORMATION
5.0 Section 5 - MAINTENANCE INFORMATION

5.1 Routine Checks, Inspection & Maintenance

5.1.1 Visually inspect all valves, pipes &fitting for leaks & physically
Integrity
5.1 .2 For Repair and or maintenance work, simply close the isolationValve the affected area using
fabricated wrench by opening thesurface valve box & rotate the isolation valve box in clockwisedirection.
Always keep valve in clean condition.
5.1.3 Fire Hydrant should be visually inspected & kept in a fully closed
position while not in use

5.2 Preventive Maintenance

5.2.1 Gate Valves &Pipe Fittings

Check all valves, pipe fittings for. leaks &Monthly physical condition.

5.2 .2 Fire Hydrant

Inspection to be conducted Quarterly (4 times/Yearfor leaks &Damages

5.3 Fault Diagnosis & Correction

5.3.1 The system should be maintained I inspected regularly. Incase of possible problems occur:
a) Occurrence of leaks-
Usually leaks occurred in the joint fittings of gate valves & pipe joints.Close the entire isolation valve to
prevent water pressure from reaching/replacement in the affected section of fittings.
Commonly applies to external pipes &fitting valves.

b) Valve Malfunction-

Check the water pressure in the system maybe isolation valves are closed, preventing water pressure from
reaching the vaIve in question, Isolation valves should be always open. Valves are factory tested & no
maintenance is required except the gate valve physical condition has been deteriorated for a long time of
service damaged & requires immediate replacement.
c) Fire Hydrant-

A partially open hydrant will jet water through the drain outlets wash away any soil blocking restraining
the hydrant to themain.AVK Fire hydrant is factory tested & lubricated & should be kept in full closed
position while not in use. To test the drainage is by removing one of the hose cap & fill the hydrant with
water place the palm on one hand over the outlet nozzle opening. As the water drain from the hydrant, it
should create a noticeable suction. If this fails, then the drain valve assembly should be removed &
inspected. If the drain valve is clear may be the drain outlet is plugged from outside the fire hydrant&
clearing the drain outlet.

SECTION 6.0
PART LIST
 Section Description Page
6.1 Gate Valve

6.2 Fire Hydrant

SECTION 7.0
MAINTENANCE LOG SHEET
SECTION 8.0
CATALOGUE/ CUTS/ MANUAL
 Section Description Page

SECTION 8.1
Reinforced Thermosetting Resin Plastic
(RTRP) Pipes

SECTION 8.2
UPVC Pipes & Fittings
SECTION 8.3
Flange Adopter & Coupling
SECTION 8.4
Warning Tape
SECTION 8.5
Fire Hydrants
SECTION 8.6
Gate Valves
SECTION 9.0
Manufacturer I Agent Address
SECTION 10
AS-BULIT Drawings
SECTION 11
Copy of Approval of Material used
SECTION 12
TEST REPORT
 Section Description Page
12.1 Factory test report

12.2 Site test report

SECTION 12.1
FACTORY TEST REPORT
SECTION 12.2
SITE TEST REPORT

SECTION 13
TECHNICAL SPECIFICATION