Internal Validation / Fat / Sat Test Report

INTERNAL VALIDATION / FAT / SAT TEST REPORT
DESIGN & BUILT OF 66/11KV SUBSTATIONS FOR LUSAIL WEST, LUSAIL WADI, LUSAIL NORTH, LUSAIL
CONTRACT:
MARINA AND LUSAIL QETAIFAN SOUTH SUBSTATION CONTRACT CODE: CP24
QATARI DIAR REAL ESTATE
INVESTMENT COMPANY & LUSAIL CONSULTANT
CLIENT: REAL ESTATE DEVELOPMENT :
CO,DOHA
SUBSTATION 66/11kV LUSAIL MARINA-04 DOCUMENT NO:
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
BAY NO: B31.LCC NAME: 66/11KV TX-1 66KV SIDE VOLTAGE
66kV PAGE : 1 of 18
LEVEL:
EQUIPEMEN 66 kV ALSTOM BAY CONTROL UNIT– C264 CHAPTER NO: REVISIO
- 0
T: N:
List of Content
Sl.No Description Page No
1 BCU Details 2
2 CT Details 2
3 VT Details 2
4 Visual Check 2
5 Watchdog Contact Checks 3
Measured Value Test 3
6.1. CT Measurement 3
6
6.2. VT Measurement 4
6.3. Power Measurement 5
7 Binary Inputs Test 8-12
8 Binary Outputs Test 13
9 Functional Checks 14
10 LED Indication Test 14-15
11 Instruments Used 15
12 Remarks 15
Tested Witnessed / Verified
L&T / ALSTOM GRID EPE / KM / DORSH / LREDC
Signature
Name SRIDHAR.A VENKATESAN.K
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 2 of 18
LEVEL:
- 0
T: N:
BAY CONTROL UNIT – ALSTOM C264
1. BCU DETAILS:
Make : ALSTOM BCU Designation : C264
Cortec code : C264MB1I691002280300A060000N10 Firmware Version : 5.1.9.6
Nominal Current : 1.0 Amp Database Set Version : 0.1
BCU Sl.No. : 33890384/11/16 Auxiliary Volt. : 110V DC
IP Address : 10.22.91.66 Rated Frequency : 50 Hz
2. CT DETAILS:
Rated Primary Current : 400 A
Rated Secondary Current : 1A
Ignd-CT Rated Primary current : 400 A
Ignd-CT Rated Secondary current : 1A
3. VT DETAILS:
Rated Primary Voltage : 66 kV
Rated Secondary Voltage (L-L) : 110 V
4. VISUAL CHECK: Tested ( )

Inspect for no physical damage. :
Verify the wiring connection as per approved drawing. :
Confirm that only ring type Lugs are used for all CT / VT. :
BCU case connected to a local earth bar. :
Confirm the LED & Function Key Labels are provided. :
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 3 of 18
LEVEL:
- 0
T: N:
Check that Serial No of BCU is mention in the case :
5. WATCHDOG CONTACT CHECKS:
Supply OFF-ABIU 5 & 6 Terminals are Closed. :
Supply ON-ABIU 5 & 6 Terminals are Open :
6. MEASURED VALUE TEST:
6.1. CT Measurement: Inject current in the BCU as per the table below and observe the reading on the BCU display, in
primary and secondary values.
Acceptance Norm
Primary current value should be as per CT primary ratio.
Tolerance ±0.5%
Current Injected at terminals X630 -(1,8,15,26) with Test Block TT1-BCU in service position.
Current Primary current read on BCU display in Amp

injected
Phase injected
(Amps) R Phase Y Phase B Phase In Current
R-E 1.0 400.33 0.00 0.00 400.57
Y-E 1.0 0.00 400.49 0.00 400.51
B-E 1.0 0.00 0.00 400.07 400.44
R-Y 1.0 400.20 400.12 0.00 0.00
Y-B 1.0 0.00 400.36 400.32 0.00
B-R 1.0 400.27 0.00 400.09 0.00
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 4 of 18
LEVEL:
- 0
T: N:
R-Y-B 1.0 399.9 400.14 400.08 0.00
6.2 VT Measurement: Inject Voltage in the BCU as per the table below. Observe the reading on the BCU display,
in primary values.
Acceptance Norm
Primary Voltage value should be as per VT primary ratio.
Tolerance ±0.5%
Voltage injected in terminals X16-(64,65,66,67) with Test Block TT1 in service position.
Voltage Primary Voltage read on BCU display in Kv

Phase
applied
applied Rph Yph Bph RYph YBph BRph V0
(Volts)
R-E 63.51 38.15 0.00 0.00 38.15 0.00 38.15 12.72
Y-E 63.51 0.00 38.17 0.00 38.17 38.17 0.00 12.72
B-E 63.51 0.00 0.00 38.15 0.00 38.15 38.15 12.72
V1 R-Y 110.0 38.15 38.18 0.00 66.08 38.18 38.15 12.74
Y-B 110.0 0.00 38.17 38.15 38.17 66.05 38.15 12.74
B-R 110.0 38.16 0.00 38.15 38.15 38.15 66.14 12.68
R-Y-B 110.0 38.16 38.17 38.15 66.07 66.07 66.15 0.00
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 5 of 18
LEVEL:
- 0
T: N:
6.2. Power Measurement: Inject Current and Voltage in the BCU as per the table below. Observe the Power, PF and
Frequency readings on the BCU display.
Apparent Power = Tolerance ±0.5%
Active Power = Tolerance <1.5%
Reactive Power = Tolerance <3.0%
Frequency = Tolerance ±0.01Hz
6.2.1. Apply 3-phase, 63.5 V & 3-phase 1 A @ 0° phase shift.
Active Power (P) : 45.82 MW

Reactive Power (Q) : 0.00 MVAR
Apparent Power (S) : 45.82 MVA
Power Factor : 1.00
Frequency : 50.00 Hz
6.2.2. Apply 3-phase, 63.5 V & 3-phase 1 A @ 90° Phase Shift.

Power Factor : 0.00
Active Power (P) : -45.81 MW

Power Factor : -1.00
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 6 of 18
LEVEL:
- 0
T: N:

Reactive Power (Q) : -45.84 MVAR
Power Factor : 0.00
7 BINARY INPUT:
Binary Input check: Threshold Check (V)
BI Assigned to as per approved Schematic

BI No. Pick up Drop out Tested( ) Remarks
drawings
P Slot – 1 CIRCUIT BREAKER OPEN 50.20 41.10 OK
P Slot – 2 CIRCUIT BREAKER CLOSE OK
P Slot – 3 BBM1 ISOLATOR OPEN OK
P Slot – 4 BBM1 ISOLATOR CLOSE OK
P Slot – 5 SPARE OK
P Slot – 6 SPARE OK
P Slot – 7 MAINTENENCE E/S-1 OPEN OK
P Slot – 8 MAINTENENCE E/S-1 CLOSE OK
P Slot – 9 HIGH SPEED ES OPEN OK
P Slot – 10 MAINTENENCE E/S-1 CLOSE OK
P Slot – 11 L/R/M SELECTOR SWITCH IN LOCAL OK

P Slot – 12 L/R/M SELECTOR SWITCH IN REMOTE OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 7 of 18
LEVEL:
- 0
T: N:
P Slot – 13 L/R/M SELECTOR SWITCH IN MAINTENENCE OK
P Slot – 14 INTERLOCK BYBASS SWITCH ON OK
P Slot - 15 CB GENERAL LOCKOUT SF6 STAGE -2 OK
P Slot - 16 CB MOTOR PROTECTION OK
BI No. BI Assigned to as per approved Schematic drawings Pick up Drop out Tested( ) Remarks
47.50 44.20
O Slot - 1 CB LOSS OF SF6 STAGE-1 OK
O Slot - 2 CB MOTOR RUN TIME SUPERVISION OK
O Slot - 3 GAS COMPARTMENT-1 SF-6 LOW PRESSURE STG-1 OK

O Slot - 9 SPARE OK
O Slot -10 SPARE OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 8 of 18
LEVEL:
- 0
T: N:
O Slot -11 DS/ES MOTOR RUN TIME EXCEED OK
O Slot -12 SPARE OK
O Slot -13 HAND CRANK INSERTED OK
O Slot -14 ALARM DC SUPPLY FAIL OK
O Slot -15 CONTROL & I/L DC SUPPLY FAIL OK
O Slot -16 SPARE OK

drawings
46.30 43.60
N Slot – 1 TEST BLOCK IN TEST MODE OK
N Slot – 2 BBM1 EARTH SWITCH OPEN OK
N Slot – 3 SPARE OK
N Slot – 4 LCC AC DISTRIBUTION MCB TRIP OK
N Slot – 5 CB MOTOR VOLTAGE MCB TRIP OK
N Slot – 7 CONTROL & I/L MCB TRIP/OFF OK
N Slot – 8 DS/ES MOTOR VOLTAGE MCB TRIP/OFF OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 9 of 18
LEVEL:
- 0
T: N:
N Slot -10 SPARE OK
N Slot -11 SPARE OK
N Slot -12 SPARE OK
N Slot -13 SPARE OK
N Slot -14 SPARE OK
N Slot - 15 SPARE OK
N Slot - 16 SPARE OK
BI Assigned to as per approved

Schematic drawings
47.30 44.70
M Slot – 1 RP AC MCB TRIP/OFF OK
M Slot – 2 F87T RELAY FAIL OK
M Slot – 3 T1(+/-) DC MCB TRIP/OFF OK
M Slot – 4 87T/86-1 DC SUPPLY MCB TRIP/OFF OK

M Slot – 5 F87NH RELAY FAIL OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
66kV PAGE : 10 of 18
LEVEL:
- 0
T: N:
M Slot – 6 T2(+/-) DC MCB TRIP/OFF OK
M Slot – 7 87NH/86-2 DC SUPPLY MCB TRIP/OFF OK
M Slot – 8 TRIP CIRCUIT-1 FAULTY OK
M Slot – 9 TRIP CIRCUIT-2 FAULTY OK
M Slot – 10 LOCKOUT RELAY-1 OPTD OK
M Slot – 11 LOCKOUT RELAY-2 OPTD OK
M Slot – 12 F87NH FO LINK-1 FAIL OK
M Slot – 13 F87NH FO LINK-2 FAIL OK
M Slot – 14 F87T FO LINK-1 FAIL OK
M Slot – 15 F87T FO LINK-2 FAIL OK
M Slot – 16 F87-B11 LINK FAIL OK

drawings
47.50 44.90
L Slot - 1 F87 –B11 LINK-2 FAIL OK
L Slot - 2 F87-B11 RELAY FAIL OK

L Slot - 3 BB TRIP RELAY OPTD OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
L Slot - 4 INTERTRIP FROM 11KV SIDE OK
L Slot – 5 SPARE OK
L Slot - 6 SPARE OK
L Slot - 7 A180 CB OPEN OK
L Slot - 8 A180 CB TRACK IN TEST POSITON OK
L Slot - 9 A181 POSITION OPEN OK
L Slot - 10 A180 CB TRACK IN SERVICE POSITON OK
L Slot - 11 LHS T1(+/-) DC SUPPLY FAIL OK
L Slot - 12 LHS T2(+/-) DC SUPPLY FAIL OK
L Slot - 13 LHS AC SUPPLY FAIL OK
L Slot - 14 SPARE OK
L Slot - 15 LHS MOTOR DC SUPPLY SUPERVISION OK
L Slot - 16 SPARE OK

drawings
K Slot - 1 LHS MOTOR DC SUPERVISION 45.70 44.70 OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
K Slot - 2 LHS CONTROL & I/L DC SUPERVISION OK
K Slot - 3 LHS AC SUPERVISION OK
K Slot - 4 ESW B-3 DC-1 MCB TRIP/OFF OK
K Slot – 5 ESW B-3 DC-2 MCB TRIP/OFF OK
K Slot - 6 ESW B3 WATCH DOG OK
K Slot - 7 DSWB 3 FO LINK-1 FAIL OK
K Slot - 8 DSWB 3 FO LINK-2 FAIL OK
K Slot - 9 SPARE OK
K Slot - 10 SPARE OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:

drawings
J Slot - 1 SPARE OK
J Slot - 2 SPARE OK
J Slot - 3 SPARE OK
J Slot - 4 SPARE OK
J Slot – 5 SPARE OK
J Slot - 6 SPARE OK
J Slot - 7 SPARE OK
J Slot - 8 SPARE OK
46.80 43.80
J Slot - 9 SPARE OK
J Slot - 10 SPARE OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:

drawings
46.80 43.90
I Slot - 1 SPARE OK
I Slot - 2 SPARE OK
I Slot - 3 SPARE OK
I Slot - 4 SPARE OK
I Slot – 5 SPARE OK
I Slot - 6 SPARE OK
I Slot - 7 SPARE OK
I Slot - 8 SPARE OK
I Slot - 9 SPARE OK
I Slot - 10 SPARE OK
I Slot - 15 NO RELAY ANOMALY OK
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
I Slot - 16 BCU DI SUPERVISION SUPPLY FAIL OK
9. BINARY OUTPUT:
Acceptance Norm:
Value of Binary Output should vary from Low to High during activation of BO
Resistance Value ≤0.2 Ohms
Binary Output check:
BO No. BO Assigned to as per approved Schematic drawings Tested( ) Resistance in Ω
F01 HIGH SPEED EARTH SWITCH REMOTE OPEN 0.1
F02 HIGH SPEED EARTH SWITCH REMOTE CLOSE 0.1
F03 SPARE 0.1
F04 SPARE 0.2
F05 DS B114 OPEN 0.1
F06 DS B114 CLOSE 0.2
F07 SPARE 0.1
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
F08 SPARE 0.1
F09 GROUP A MASTER TRIP RELAY (86-1) REMOTE RESET 0.1
F10 GROUP B MASTER TRIP RELAY (86-2) REMOTE RESET 0.1
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
G01 B11M1 ES OPEN 0.1
G02 B11M1 ES CLOSE 0.1
G03 CB REMOTE OPEN 0.1
G04 CB REMOTE CLOSE 0.1
G05 DS B114 OPEN 0.1
G06 DS B114 CLOSE 0.1
G07 SPARE 0.2
G08 SPARE 0.1
G09 SPARE 0.1
G10 SPARE 0.1
BCU WATCH DOG 0.1
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
H01 SPARE 0.1
H02 SPARE 0.1
H03 SPARE 0.2
H04 SPARE 0.1
H05 SPARE 0.1
H06 SPARE 0.1
H07 SPARE 0.1
H08 SPARE 0.1
H09 SPARE 0.1
H10 SPARE 0.1
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
10. FUNCTIONAL CHECK:

Scheme Check:
SL. No. Function Description Tested ( ) Remarks
a. Test Block Operation checked for CT & VT Isolation OK
b. Check the Single Line Diagram as per approved drawing OK
c. Bay Control Unit found healthy OK
11. LED INDICATION:
LED Indication check:
LED No. LED Assigned Tested ( ) Remarks
LED 1 No fault Present Pre Define
LED 2 No alarm Present Pre Define
LED 3 C264 in operation condition Pre Define
LED 4 Device Power on Pre Define
LED 5 NO VOLTAGE CONDITION User Config
LED 6 CB DRIVE User Config
LED 7 SWGR IN LOCAL POSITION User Config
LED 8 DC FAIL CELL/RP User Config
LED 9 LINE VT MCB TRIP /OFF User Config
Signature
Date 25.12.2017 25.12.2017

CONTRACT:
CO,DOHA
LUS-CP24-5495-10-33-R747
NAME: SUBSTATION
LEVEL:
- 0
T: N:
LED Indication check:
LED 10 AC FAIL CELL/RP User Config
LED 11 SYNCH FAIL User Config
LED 12 TC FAULTY User Config
LED 13 TRIP RELAY 86 OPTD User Config
LED 14 BB TRIP RELAY OPTD User Config
LED 15 LS RELAY OPTD User Config
LED 16 PRESSURE FLAP OPTD User Config
LED 17 DC SUPVN BCU DI SUPPLY FAIL User Config
12. INSTRUMENTS USED:
Equipment Calibration due

S.No Description Make / Model Calibration date
Sl No. date
3PH SECONDARY INJ
1. OMICRON/CMC356 JA811R 25.01.2017 24.01.2018
KIT
2. MULTIMETER FLUKE 87V 27990038 12.04.2017 11.04.2018
NOTE : BINARY INPUT EACH CARD FIRST INPUT CHECKED FOR THRESHOLD PICK UP & DROP OUT VOILTAGE
13. Remarks: BAY CONTROL UNIT FOUND HEALTHY
Signature
Date 25.12.2017 25.12.2017

Internal Validation / Fat / Sat Test Report

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Internal Validation / Fat / Sat Test Report

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INTERNAL VALIDATION / FAT / SAT TEST REPORT

Sl.No Description Page No

5 Watchdog Contact Checks 3

Measured Value Test 3

7 Binary Inputs Test 8-12

8 Binary Outputs Test 13

10 LED Indication Test 14-15

Tested Witnessed / Verified

L&T / ALSTOM GRID EPE / KM / DORSH / LREDC

Name SRIDHAR.A VENKATESAN.K

Date 25.12.2017 25.12.2017

BAY CONTROL UNIT – ALSTOM C264

4. VISUAL CHECK: Tested ( )

Verify the wiring connection as per approved drawing. :

BCU case connected to a local earth bar. :

Confirm the LED & Function Key Labels are provided. :

Tested Witnessed / Verified

L&T / ALSTOM GRID EPE / KM / DORSH / LREDC

Name SRIDHAR.A VENKATESAN.K

Date 25.12.2017 25.12.2017

Check that Serial No of BCU is mention in the case :

5. WATCHDOG CONTACT CHECKS:

Supply OFF-ABIU 5 & 6 Terminals are Closed. :

Supply ON-ABIU 5 & 6 Terminals are Open :

6. MEASURED VALUE TEST:

Current Primary current read on BCU display in Amp

R-E 1.0 400.33 0.00 0.00 400.57

Y-E 1.0 0.00 400.49 0.00 400.51

B-E 1.0 0.00 0.00 400.07 400.44

R-Y 1.0 400.20 400.12 0.00 0.00

Y-B 1.0 0.00 400.36 400.32 0.00

B-R 1.0 400.27 0.00 400.09 0.00

Tested Witnessed / Verified

L&T / ALSTOM GRID EPE / KM / DORSH / LREDC

Name SRIDHAR.A VENKATESAN.K

Date 25.12.2017 25.12.2017

R-Y-B 1.0 399.9 400.14 400.08 0.00

Voltage Primary Voltage read on BCU display in Kv

R-E 63.51 38.15 0.00 0.00 38.15 0.00 38.15 12.72

Y-E 63.51 0.00 38.17 0.00 38.17 38.17 0.00 12.72

B-E 63.51 0.00 0.00 38.15 0.00 38.15 38.15 12.72

V1 R-Y 110.0 38.15 38.18 0.00 66.08 38.18 38.15 12.74

Y-B 110.0 0.00 38.17 38.15 38.17 66.05 38.15 12.74

B-R 110.0 38.16 0.00 38.15 38.15 38.15 66.14 12.68

R-Y-B 110.0 38.16 38.17 38.15 66.07 66.07 66.15 0.00

Tested Witnessed / Verified

L&T / ALSTOM GRID EPE / KM / DORSH / LREDC

Name SRIDHAR.A VENKATESAN.K

Date 25.12.2017 25.12.2017

Active Power (P) : 45.82 MW

Active Power (P) : 0.00 MW

6.2.3. Apply 3-phase, 63.5 V & 3-phase 1 A @ 180° Phase Shift.

Active Power (P) : -45.81 MW

6.2.4. Apply 3-phase, 63.5 V & 3-phase 1 A @ 270° Phase Shift.

Tested Witnessed / Verified

L&T / ALSTOM GRID EPE / KM / DORSH / LREDC

Name SRIDHAR.A VENKATESAN.K

Date 25.12.2017 25.12.2017

Active Power (P) : 0.00 MW

BI Assigned to as per approved Schematic

P Slot – 1 CIRCUIT BREAKER OPEN 50.20 41.10 OK

P Slot – 2 CIRCUIT BREAKER CLOSE OK

P Slot – 3 BBM1 ISOLATOR OPEN OK