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Vacuum Techniques
Introduction :
Introduction The term vacuum refers to the condition of an enclosed space that is devoid of all gases
or other material content. It is not experimentally feasible to achieve a “perfect” vacuum, although
one can approach this condition extremely closely.
Vacuum measurements :
Vacuum measurements
Diffusion pumps :
Diffusion pumps Principle of Operation -momentum transfer by vapor jet stream Individual molecules
are “pushed” toward exhaust by jet stream. Hence the pump works in the molecular flow regime
Applicable range 10-2 to 10-6 Torr
Other Pumps :
Other Pumps Turbomolecular pump: Ultra-fast fan blades knock molecules out of vacuum system Cryo
pump: molecules are frozen out Sorption pump: molecules diffuse into absorbing material Sputter ion
pump: molecules are ionized and buried
Valves :
Valves High vacuum Valve The d.p. is connected to the coating chamber via a combined oil baffle and
isolation valve which permits the d.p. to be kept under vacuum at operating temp. when the coating
chamber is at atm. Pressure. Oil Vapor Baffle Valve The d.p. is adequately baffled against the direct
entry of oil vapor molecules into vacuum chamber Two Way Valve Air Admittance Valve
Cold Trap :
Cold Trap Purpose Prevents pump oil from contaminating vacuum system prevents organic solvents
from reaching pump acts as a pump by condensing molecules Principle of operation freeze out
contaminants
Pressure gauges :
Pressure gauges Barometer Uses the height of a column of mercury to measure ambient atmospheric
pressure Manometer Uses the height of a mercury column to measure system pressure relative to
ambient atmospheric pressure
Slide 21:
Boiler Foreline Valve R.P.Vent Valve Roughing Valve Air Vent Valve Water Cooled Diffusion Pump
H.V./Baffle Valve Base Plate Penning Gauge Pirani Gauge 2 A Typical Diffusion Pumped Deposition
System
Slide 22:
Boiler Water Cooled Diffusion Pump Vacuum Pumps Rotary Mechanical Pump
Slide 23:
Boiler Foreline Valve R.P.Vent Valve Roughing Valve Air Vent Valve H.V./Baffle Valve Base Plate Valves
Slide 24:
Boiler Penning Gauge Pirani Gauge 2 Vacuum Gauges Pirani Gauge 1
Slide 25:
WATER SUPPLY ON R.P. ON OPEN CLOSED CLOSED CLOSED Getting started
Slide 26:
WATER SUPPLY ON R.P. ON OPEN CLOSED CLOSED CLOSED BOILER ON Never let a hot D.P. See a high
or atm. pressure D.P. ON/Fore-line pumping
Slide 27:
R.P. ON BOILER ON D.P. ON CLOSED CLOSED OPEN CLOSED CLOSED BELL JAR CLOSED WATER SUPPLY
ON Rough Pumping the chamber
Slide 28:
WATER SUPPLY ON R.P. ON OPEN CLOSED CLOSED OPEN BOILER ON Pumping to High Vacuum
References :
References K.L.Chopra, Thin film phenomena L.Holland, vacuum deposition of thin films L.Maissel and
R.Glang, Handbook of thin film technology