You are on page 1of 9

PETROLEUM SOCIETY OF CIM PAPER NO.

98-47

Water Shutoff Treatments - ReduceWater


and Accelerate Oil Production

F. Brent Thomas, D. Brant Bennion,Hycal EnergyResearchLaboratoriesLtd.


GregoryE. Anderson,Bradford T. Meldrum. Aqueolic CanadaLtd.

This paper is to be presented at the 4~ Annual Teclmical Meeting ofllle Petroleum Society ofCIM in Calgary, AIber1a,
Canada. June 8-10, 1998. Discussion of this paper is invited and nay be presented at the ~ting if filed in writing with the
technical program c~ prior to the conclusion of the meeting. This paper and any discussion filed will be consi~
fcw publication in CIM journals. Publication rights ~ reserved. This is . ~-print and is subject to conection.

ABSTRACT The first is microscale heterogeneity which could be


represented as a simple porous feature distribution. and
Gel treatment applications have been used for the second is macroscale heterogeneity which includes
production well WaR reduction. 11aerehave been a layering, natural or induced fractures, and high vertical
number of cases where conformance was very poor and, and horizontal permeabilities. Both can lead to poor
by invocation of gel treatment strategies, WaR was conformance and, therefore, need to be controlled. If
significantly reduced. 11aispaper discusses both the conduits for water flow are available then they need to be
characteristics of reservoirs and wells which result in blocked in order for production wells to continue
high WaR, as well as characteristics of gel treatments operation. In terms of water disposal costs, approximately
which need to be designed in order to effectively minimize $1 billion is spent in Alberta alone each year.
the produced water from a reservoir or an oil field.
Examples are provided in this paper whereby, through The macroscale heterogeneities are more commonly
the use of gel treatments in production wells, WaR and understood and more intuitive. It is commonly known
oil production was increased. 11aepaper concludes that that, in some instances where fracturing operations have
there is a significant upside to gel treatmentsfor reservoir been misapplied or resulted in unfortunate connection to
optimization and production well revitalization. bottom water sources, the fracture pem1eability (100 to
1000 times gteater than the penneability of the rest of the
INTRODUcnON rock) has resulted in very quick water breakthrough and
very low recovery of the hydrocarbons in the reservoir.
A serious problem in oil-producing reservoirs is water A similar response can also be observed where high
production. As with most things in nature, fluids also pem1eability layers are present in certain porous media.
tend to follow paths of least resistance which, in Nevertheless, their effect is that much of the rock remains
reservoirs, are often created by the heterogeneousnature UDSWept
of the rock. There are two levels to this heterogeneity.
F. B. Thomas, D. B. Bennion, G.E. Anderson, B.T. Meldrum 2

Another form of macroscale heterogeneity, which In many operations there are much more drastic
contributes to very poor conformance is the case where contrasts between layers or zones of the reservoir and
poor cementing operations are present. In such cases,in more common techniques may not work effectively. In
order to produce anything from the well, near wellbore addition, local wellbore problems can be very difficult to
fluid profile modification must occur. The same applies resolve and very rigid blocking agents may be necessary.
for injection wells. For microscale conformance The authors recently tested a gel which was stable to
difficulties, often simple laboratory tests can identify water pressure gradients in excess of 7500 psi/foot in a
problems associated with exploitation strategies. For highly vuguJar carbonate.
instance, the recovery efficiency associated with a
waterflood is often based on analogous reservoirs or past GEL TREATMENT FOR IMPROVED
experience. In some cases,subtle changesin the structure PRODUCnON
WELLPERFORMANCE
of the rock can result in vast changes in the sweep
associated with the flow unit even though the porosity Typically, gel treatments are one of the most
remains about the same value. Many examples exist in aggressive types of conformance control or profile
the literature where permeability and porosity of modification. Gel technology is more aggressive since it
reservoirs have been sufficiently high to motivate can totally block certain porous features associated with
operating companies to full developmental strategiesonly the porous media and thus, in a very drastic manner,
to find out that. upon implementation, the sweep through divert fluid flow from areas of low drag to areas of much
the homogeneous flow unit is much less than the average greater drag (high permeability to lower permeability).
literature numbers would have indicated. In such a case, There are many examples of where this can occur and
even though there is no macrosca1e problem, the how this is achieved. Some of the situations where this
microscale structure predisposes the reservoir to occurs will next be discussed. Following this discussion,
inefficient oil recovery. In such cases, although some ofdle parameters which should be considered in gel
production well strategies can be effective at reducing treabnent applications for production well performance
WaR. they should be viewed as "band-aid" treabnents are reviewed.
and more long-term and pervasive influence can usually
be achieved with injection well procedures. Nevertheless, Fractures
production well applications can be very lucrative if done
correctly. From work perfonned by the authors, fractured
reservoirs can exhibit high productivity coupled with
PROFILE MODmCADON MEmODS serious technica1challenges. The major challenge is due
to the fact that the permeability through the fractures is
When flooded out channels and productive low orders of magnitude larger than the permeability through
permeability zones are well isolated from each other, the matrix. Once the hydrocarbons have been recovered
mechanical methods that alter the production profile can from the fracture then the remaining target for recovery
be used. Mechanical methods include the use of selective is in the tighter mabix. Preferentially, this is not where
completion configurations and squeezecementing. When the injection fluids want to flow and therefore some
flooded-out channels and paths of least resistance are not means of modifying their natural proclivity to flow
well isolated from one another, mechanical methods may through the fractures must be implemented. If successful.
be less effective and somewhat less efficient In many the overall recovery can be significantly higher than that
cases,die optimal profile modification strategy must rely expected from a fractured reservoir.
on the inherent interaction between the treabnent fluids,
the reservoir fluids and the reservoir rock into which the High Permeability Streaks
treabnent is placed.
In contrast to fractures which may have very localized
Forpmposesof this discussion,anystrategyby which separation of the porous media. high permeability streaks
fluids are diverted from their path of least resistanceis are better represented by a naturaJ flow unit or layer
classifiedasa profile modifier. Thesimplestexamplesof which has a much lower resistance to fluid flow than
theseare water-alternatinggas techniquesor polymer oilier layers. Examples abound in ilie literature where
floods which make use of the inherent interaction this bas occurred. The Pembina reservoir in Alberta.
betweenfluids and the rock characteristics. Canada is a prime example where the upper layer
-
Water Shutoff Treatments ReduceWater and AccelerateOil Production -1

penneability is in the range of 200 mD and contains The aboveexamplesareby no meansexhaustivebut


approximately 10% of the total oil in place. The lower provide a quick commentaryas to the types of pathsof
flow unit, although having penneability approximately 10 least resistancewhich can be presentin reservoUsand
to 50 times lower than the upper flow unit, contained the which result in poor performance. In order to resolve
bulk of the oil. In such a case, fluid flowed preferentially someof theseissues,the characteristicsof gel treatments
through the upper zone and very little of it was diverted must be consideredin order to optin1izethe benefit.
into the lower zone. With properly designed gel Someof thesecharacteristicswill next be discussed.
strategies, the target from a reservoir such as this is much
greater than without. CHARACTERISTICS OF A GEL TREATMENT

There are only so many things which can be altered in


Bottom Water and Coning
tem1Sof the parameters of a natural gel treatment Many
A COnUIlOn problem for both gas and oil reservoirs is gels have various viscosities at time of injection. Most are
coning. In one example recently addressed by the of an aqueous phase but hot waxes are beginning to see
authors, a prolific gas well, having potential to produce some use in terms of profile modification strategies. Most
100 BSCF was shut in after only hours of production due gels exhibit a density greater than that of water. In
to bottom water coning. The rate was subsequently addition. setup time can also be extremely important in
reduced to a level which mitigated the coning problem terms of what type of control one is trying to apply.
but which reduced revenues by 60%. In such a case, if These four parameters will now be discussed with their
the bottom water could be controlled, the prize would be attendant effects on performance.

significant.
Viscosity at Time of Injection
Worm Holes
The drag associated with the injection phase is
In heavier oil reservoirs with unconsolidated porous proportional to the viscosity of the treatment. The greater
media, any pressure surge from the injector can result in the viscosity, the greater the differential pressurerequired
a parting of the fonnation. In such cases, there are to inject that treatment into the formation, whatever the
literally holes which develop in the rock through which formation description may be. Due to the inherent pore
fluid flow is very easy. Unless these holes are blocked size distn"bution of the reservoir rock, there is a difference
and flow is diverted away from these holes, conformance in the surface area to volume ratio from the smallest
can be very poor. A number of examples exist in the porous features to the largest porous features. For the
literature where this has occurred but one of the most largest porous features, the surface area to volume ratio is
obvious was proven on the basis of a dye tracer test the smallest, and for the smallest porous features, the
performed on a heavy oil reservoir in Elk Point, Alberta. surface area to volume ratio is the largest. Because of the
In this case, a dye was injected into the injector and affinity between the fluid flow and the walls of the porous
within 30 minutes the tracer was being observed in the features, in the context of a no slip boundary condition at
offset producers. Based on the volume of dye injected the wan, it is obvious that the more core which is
and the time and distance traveled, the path of least encountered per volume of fluid flowing, the greater the
resistance present in this reservoir was adequately drag. This feature has its advantages and disadvantages.
described as a large pipe connecting the injector to the The advantages are that, because of this inherent
producer. Unless controlled, this problem can result in difference in surface area to volume ratio and the
abandonment of many producing wells. increased drag on more viscous fluids, the greater
viscosity fluids may tend to flow only through the largest
Near Wellbore Difficulties porous features. For the case where the largest porous
features are flowing water or unwanted gas and the target
Often, there are problems with the wellbore, including for recovery is the matrix or the smallest porous features,
such things as poor cement and less than optin1a1 the operator may only want invasion into the largest
completion practices. In such cases, unless a blocking porous features of the porous media. This is accomplished
agent can be applied, the well's potential is seriously by having a treatment of higher injection-time viscosity.
iII11)acted.
F. B. Thomas, D. B. Bennion, G.E. Anderson, B.T. Meldrum 4

The disadvantages of having a higher viscosityupon will be very ineffective in any performance response
injection is that the treatment may not be nearly as modification. For this reason, and particularly in the
invasiveor, in someporousmedia,the injectivity might casesof coning studies and bottom water control, the best
be very low and the operatormay encounterdifficulties profile modification strategies should include a type of
and challengesin trying to introduce sufficient volumes density modification.
in the time available according to the setup time
requirementsof the treatment.Nevertheless,viscosityis The authorshaveexperimentedwith different means
defmitely a designvariable. of alteringthe densityof the gel treatmentsbut thereare
also advantagesand disadvantages to this. The
Nature of the Phase advantages arethat onecandesignthe densityso that the
treatmentwill float on water andprovide somedegreeof
The nature of the phase of the b"eatment. that is control. One of the disadvantages, however,is that the
whether it is an oil phase or a water phase, has received implementationis more complex and the stability and
little attention over the years. Most practitioners would strength of the treatment are somewhat djmjnished.
readily admit that. since water is mainly the phase of Again, in this case,the data base is too diminutive to
interest for shutoff, the b"eatment should be aqueous. commentmore objectively on the potential for modified
This makes sense both from a relative permeability densitytreatmentsin gel applications.
argument or from a more fundamental argument in terms
of interfacial tension and the accompanying capillary Setup Time
pressure and threshold pressurerequired for invasion into
certain porous features of the rock. Most would indicate The setup time can be a variable of extreme
that the b"eatmentphase should be aqueous. importance. For injection well conformance control
where deep invasion is both desirable and in fact required
111iscommentary notwithstanding, hot wax treatments then setup time may be prolonged. If the setup time is
have become in vogue relatively recently for near increased somewhat then this would allow for the
wellbore production problems where specific zonesof the injection phase to propagate for large distances and to be
reservoir can be isolated. By the same token, certain high able to seal off complete channels or paths of least
permeability zones of an injection well could also be resistance where water flow is occurring. In such cases,
isolated with the hot wax treatment where the pour point a treatment with a long setup time can effectively increase
of the wax injected is greater than the reservoir the overall recovery efficiency of a pattern. A longer
temperature. In such cases,whole zones could potentially setup time may result in less localized influence and more
be sealed off and flow diverted. The data base is ubitiquous change in response.
insufficient at this time to comment on the relative
strength and stability of a hot wax treatment compared to A disadvantageof longer setup times is dispersion.
a gel treatment but there is defmitely a potential for hot Dispersionin somecasesis so seriousthat shortersetup
wax in some instances. Evidence also suggeststhat some times are recommended. Indeed, where tracer studies
of the benefits of wax treatments are its relatively lower havebeenperformedand residencetimes are available,
cost and ease of application as compared to multi- appropriate volumes and setup times can be more
component types of gel treatments. accuratelydesigned.

Density EXAMPLES

One parameter which can be of importance, The paper concludes with a discussion of a number of
particularly when gravity enters into the equation, is production well scenarios where water-oil ratios were
density. Most of the polymers which are used have significantly impacted by the implementation of gel
densitieswhich are greater than that of water. If the treatment.
densityof the treatmentis greaterthan that of water and
the viscosity is very low then there is nothing stopping Table I reports results from a heavy oil reservoir
the treatmentfrom going directly into the waterzoneand where producing water cuts were normally above 900/0.
continuing to sink until it reaches gravimetric Many of the 12 wells exhibiting high WaR's were
equilibrium. In many of thesecases,the gel treatment without comment but of the four from which results were
-
Water Shutoff Treatments ReduceWater and AccelerateOil Production s

available there was significant reduction in WaR. In one The 20 m3 treabnent was dien placed using a cement
case, a considerable increase in oil production was retainer and the response from two offset producers is
observed. These applications were for blocking paths of shown in Figures IA and I B. The response was
least resistance in an oil reservoir with an adverse immediate, and it appears that die water production
viscosity ratio of approximately 1000. The treatments remained about die samebut the oil production increased
were two-stage sequential with about six to eight hours significantly. The duration of dle treatment effects was at
between stages, each stage exhibiting a setup time of less least two years.
than two hours. It appeared that the first stage blocked
the largest paths of least resistance and the second stage Lastly, a well had perfonned poorly relative to
"plugged" the secondary pathways. The analogy to expectation based upon some surrounding wells
highways and streets exists; the first stage blocks the completed in the same formation. Fracturing was
highways and the second stage the streets. Subsequent common in these wells and therefore a low viscosity
fluid flow is diverted to the smaller porous features which invasive treatment was conducted. Figure 2 shows the
still contain the oil. response from this work. The production profile of the
well returned to that of the surrounding wells, and the oil
The second example is taken from production well gel recovered since b"eatment exceeds 222,000 bbls. The
squeezes into a vuggy carbonate formation (Table 2). easiest intexpretation of the response is that, once the
These b"eatmentswere destined to improve the cement fractures were plugged, the oil became the most mobile
seal between the casing and formation. Cement squeezes phase in the reservoir and oil production continues to the
alone were ineffective until they were preceded by a gel present time.
b"eatrnent.It seemedasthough the gel precursor provided
a cushion for the cement and significant benefit was SUMMARY
accrued.
A mscussionof gel treatments in production and
The third example was taken from the Nonnan Wells injection wells has been provided. There are a number of
areaof northern Canadawhere a number of gel treatments parameters which figure in the optimal design of a gel
were applied to both injection and production wells. The treabnent. The main ones are injection-time viscosity,
field is on waterflood and many of the wells show high density of the treatment, the natme of the treabnent phase
water cuts. Gel treabnents were done on both injectors and setup time. Cost must also be considered but
and producers and the results are summarized in Table 3. evidence suggests that treatment cost is almost
inconsequential compared to the increased production oil
Table 4 presents the results of the producing wells and volumes and decreasedwater volumes produced.
overall the implementations were judged successful by
operating company engineers. The fmal economic To design effective gel treabnents. a number of
analysis indicated that for approximately $231,000 reservoir parameters need to be considered which would
invested in gel treatments, profit accrued was in the include but not be restricted to pore size distribution, oil
$1,700,000 to $2,300,000 range over a two year period. viscosity, source of the water problem, penneability
Table 4 presents some production well responses. trends, fracture orientation and all production, completion
and log data for the wells in the field.
The fourth example is a recent example of an mfill
well that was treated with a low viscosity, very invasive Treabnents for water shutoff can be very effective
water shutoff treatment The intill well was drilled with technically and economically if the product exhibits the
conventional technology and considerable drilling fluid appropriate characteristics relative to the deficiencies of
was lost during the drilling operation. The the well. This technology holds promise as a means of
communication with offset production wells was so significantly accelerating oil production and reducing
immediate that, subsequent to the intill well, the offset operating expenses.
producers had almost 1000/0water cut It was as though
the drilling fluid. from the infi11wen. created conduits to
the water zone beneath the offset producing wells and
seriously changed the water cut.
Table 1
Production Well Gel Applications

WeD Date of Fresh Water Comments


# Treatment Overdisplace
94-10-01 1.Om! Water cut reduced from 36% to l00/c
4.9 In' of21o/c (94-10-18)

2 94-10-15 0.5 mJ eachstage Water cut reducedfrom 95% to 35%


10.2m3of200/o (94-10-18)
94-11-01 0.5 m3 each stage No results
2 x 5.0 m3of21%

4 94-11-01 0.5 m3 each stage No results


2 x 5.0m3of21%
s 94-11-02 O.5m3 No results
').~ ~.OIn' of21%

6 94-11-11 O.5m No resulIs


2 x 4.8 m3of21%

1 94-11-11 O.Sm No results


2 x 4.8 m3of21%

8 95-03-09 0.1 m3 No results provided


9.7 In' of21%

~ 95-03-09 O.2m No results provided


9.7 m3of21%

10 95-03-14 O.Om' No results provided


9.7 m3of21%

11 95-04-28 O.3m' (95-05-10)Water cut reducedfrom


9.7 m' of21O/t 99% to 18%,oil increasedfrom 3 to
257 BOPD

12 95-05-01 O.3m' (95-05-10)Watercut reducedfrom


9.7 In' of21% ~/O to 18%
Table 2

Stabilized Oil
Well Volume (bbl/day)
# (bbl)
Before After

14-17 120 24 168

7-22 60 41 78

16-26 60 36 72

16-5 60 1'- 33

3-27 18 15.4

Table 3

Table 4
Norman Wells Oil Production and WOR Changes

Oil Production
Producer (bbl/day) Oil Gain WOK
(bbl/day)
Before After Before After

G46 24 84 60 10 20
K44 24 ISO 126 2 0.5
126 60 210 150 10 1.5
K34 192 282 90 1.3 0.1.
C4O 60 300 240 6 0.5
838 N/A 150 150 N/A 0.3
Figure IA

Figure IB

You might also like