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Hull Structure

Course
DNV
2005
How are the
loads taken
up by the
structure? Where is it likely
to find cracks?
Consequence
of a crack in
this detail?
Hull Structure Course

Objective:

After completion of the course, the participants


should have gained knowledge of basic hull
strength and understanding of how to perform
better hull inspections.
Hull Structure Course

Purpose:

To train technical personnel about the basics of hull


structure.
Target group is technical personnel within ship
owner / manager organization in need of
improved competence in structural matters, with
special focus on Bulk Carriers and Oil Tankers.
Course breakdown:

Day 1
• Introduction
• Single beams & loads
• Structural connections
• Hull structure failure types
Day 2
• Fore & aft ship
• Hull structural breakdown Oil Tanker
Day 3
• Hull structural breakdown Bulk Carrier
Day 4
• Fore & aft ship
• Hull structural breakdown Container Carrier
Agenda day 1

09.00-09.15 Welcome & Introduction


09.15-09.45 Expectation & presentation of participants
10.00-11.30 Beams + Buzz group
11.30-12.30 Loads

12.30-13.15 Lunch

13.15-14.15 Structural connections


14.15-15.45 Failure mode fatigue
15.45-16.45 Buckling & Indent
16.45-17.45 Corrosion
17.45-18.00 Review questions
Agenda day 2
09.00 – 09.15 Answers to review questions
09.15 – 10.30 Structural breakdown fore and aft ship
10.30 – 10.45 Introduction to tank
10.45 – 11.00 Coffee break
11.00 – 11.45 Ship side & longitudinal bulkhead
11.45 – 12.15 Webframes

12.15 – 13.00 Lunch

13.00 – 13.30 Case: Oil Tanker Part A


13.45 – 14.30 Deck
14.30 – 15.00 Bottom
15.00 – 15.15 Coffee break
15.15 – 16.15 Case: Oil Tanker Part B
16.15 – 16.45 Transverse Bulkhead
16.45 – 17.00 Review quiz
Agenda day 3
09.00 - 09.30 Answers to review questions
09.30 - 10.00 Introduction to Bulk
10.00 - 10.45 Side
10.45 – 11.00 Coffee break
11.00 - 11.45 Bottom
11.45 - 12.15 Deck

12.15 - 13.00 Lunch

13.00 - 13.45 Case: Side hold no 1


13.45 - 14.30 Transverse Bulkhead
14.30 - 15.00 Hopper tank & topside tank
15.00 – 15.15 Coffee break
15.15 - 15.45 Hatch coaming & covers
15.45 – 16.30 Case: Ore Carrier
16.30 - 17.00 Review Quiz and closing
Agenda day 4
09.00 - 09.30 Answers to review questions from day 1
09.30 - 10.30 Structural breakdown fore and aft ship
10.30 - 11.00 Introduction – Container Carriers
11.00 – 11.15 Coffee break
11.15 – 12.15 Bottom and Ship Sides

12.15 - 13.00 Lunch

13.00 – 14.00 Hatch Covers, Deck & Hatch Coamings


14.00 – 15.00 Case: Container Carriers
15.00 - 15.15 Coffee Break
15.15 – 15.45 Bulkheads
15.45 – 16.00 Closing
16.00 – 16.30 Review Quiz
Module 2: Basic Hull Strength Basic Hull Strength

Slide 1
Objectives Basic Hull Strength

After completion of this module the participants should have


gained:

1. Understanding of:
The behaviour of simple beams with loads and corresponding
shear forces and moments.
The applicable local and global loads on the hull girder and the
corresponding shear forces and bending moments.

Slide 2
Simple beam properties Basic Hull Strength

Bending
moment

Load

A Compression

Section A-A
Tension
A Shear
force

Bending: When a beam is loaded it will bend dependent on its stiffness


and its end connections. A single load from above causes compression
stress on the upper side and tension stress on the lower side of the beam.

Shear area: The beam has to have a sufficient cross sectional area to
take up the external load and transfer this towards the end supports.

Slide 3
Simply supported beam Basic Hull Strength
- concentrated load

ℓL/2 F
Single beam with
concentrated load,
simply supported ends
F/2 F/2
F
Shear
Q=F/2
Force
Q=F/2

Bending
Moment

M=Q x ℓL/2

Slide 4
Simply supported beam
Basic Hull Strength
– distributed load

p
Single beam with
distributed load,
simply supported ends

pL/2 pL/2
L
Shear
Q=pL2
Force
Q=pL/2

Bending
Moment

M=pL2/8

Slide 5
Beam with fixed ends - distributed load Basic Hull Strength

No rotation!
p

Single beam
with distributed
load, fixed ends
pL/2 L pL/2

Shear
Force Q=pL/2

Q=pL/2

Bending
M=pL2 /12
Moment

M=pL2 /24

Slide 6
Beam with spring supported ends Basic Hull Strength

Spring Spring
k k

Shear force and bending moment distribution varies with degree of


end fixation (spring stiffness)

Degree of end fixation = 0 Simply supported


Degree of end fixation = 1 Fixed ends

Slide 7
End fixation Basic Hull Strength

Structural clamping – spring support

Symmetrical load – full fixation

Slide 8
Beam – fixation at ends Basic Hull Strength

• Load on structure is important with regard to fixation


bottom longs connection to transverse bulkhead

Empty Empty
Loaded
Symmetric load gives full
fixation

Non symmetry in loads


gives less fixation or even
forced rotation
Slide 9
Axial stress Basic Hull Strength

Force

Force
Stress =
Area
Area

σ = ε x E (Hook’s Law)
ε : Relative elongation
E: Youngs modulus
(2,06E5 N/mm² - steel)

Slide 10
Stress levels – elastic & inelastic region Basic Hull Strength

Elastic region: σ < σyield


σ
- A beam exposed to a stress level below
the yield stress, will return to its original
shape after the load is removed, Simple fracture
beam theory valid
Yield

In-elastic region: σ = > σyield Inelastic region


- A beam exposed to stresses above the
yield stress will have a permanent
deformation after removing the load
(yielding, buckling, fractures) ε (elongation)

Elastic region

Slide 11
σ=ε*E
High Tensile Steel (HTS) Basic Hull Strength

Material grades NVA - NVE


• Measure for ductility of material (prevent brittle fracture)
• Material grade dependent on location of structure and
thickness of plate.
MS
NVA
HT28
NVB
HT32
NVD
HT36
NVE
HT40
Slide 12
Bending stress - Simple beam with load Basic Hull Strength

F
A A

R1 A A R2

Area effective in
transferring the bending
of the beam

n.a

Section A-A Distribution of stress


caused by bending

Slide 13 Max stress at flanges.


Zero stress at neutral axis:
Shear stress - Simple beam with load Basic Hull Strength

F
A A

R1 A A R2

Area effective in Distribution of the


transferring load stress
to the supports
Max shear stress at
neutral axisis of profile:

Section A-A

Slide 14
Bending and shear stress flow Basic Hull Strength

A F A

R1 A
R2
A

Compression

Bending stress is
Tension
transferred in the
flanges, σ Shear stress is
transferred in the web, τ

Section A-A
Slide 15
Beam stiffness and section modulus Basic Hull Strength

As the axial stresses are transferred in the flange of a beam, it is the flange
area that is governing a beam’s ‘bending stiffness’
Aflange
M
y
Bending Stress: σ=
ZX
b
l y1

Ix
n.a x
Section modulus: Zx =
y1
1 3 2
Moment of Inertia: I x = bl + 2 A flange y1
12
The ‘Section Modulus’ is expressing the beam’s ability to withstand bending
Slide 16
Shear stress & shear area Basic Hull Strength

The load is carried in shear towards the supports by the web

y
Shear force : Q

t
h Shear area : As = h ⋅ t
n.a x
Q
Shear stress: τ=
As

Slide 17
Conventional profiles in ship structures Basic Hull Strength

Flatbar (slabs)
Easy with regard to production, flatbar stiffeners have poor buckling
strength properties, low section modulus mostly applied in deck and
upper part of side - long. bhd.

Angle bar (rolled and welded)


Angle bar will twist when exposed to lateral load due to non-
symmetric profile. This effect gives additional stress at supports
due to skew bending. Angle bars are more prone to fatigue cracking
than symmetrical profiles (Ref. sketch next page)

Due to the skew bending, which gives a moment in the web-plate at


welded connection to the plate, angle bars are also more critical
with regard to grooving (necking) corrosion.

Slide 18
Angle bar (rolled / built up) Basic Hull Strength

An angle bar profile will twist when exposed to lateral loads due
to asymmetric profile which gives additional stress at supports
due to skew bending POSTFEM 5.6-02 SESAM 5 SEP 2
MODEL: T1-1 DEF = 203
4: LINEAR ANALYSIS
NODAL DISPLACE ALL
MAX = 1.46 MIN = 0

Side longs
internal pressure

1.39
1.32
1.25
1.18
1.11
1.04

Additional bending .974


.905
.835
.766
.696

stress in web Z
.626
.557
.487
.418
.348
Y .278
X .209
.139
.696E-1

Slide 19
Conventional ship structure profiles Basic Hull Strength

Bulb profile (single / double bulb)


Bulb profiles are favourable with regard to coating application.
Single bulb which is most common will (as for the L-profile) have
some skew bending when exposed to lateral load.

T- Profile
The T-profile is symmetrical and will not be prone to skew
bending. Favourable with regard to fatigue strength. The profile
may have large section modulus. Some T-profiles on single skin
VLCC’s have been found critical with regard to buckling due to
a high and thin web-plate with a small flange on top.

Slide 20
Hierarchy of hull structures Basic Hull Strength

Plate – Stiffener – Stringer / girder – Panel – Hull

Stresses in a hull plate due to external sea pressure, are transferred


further into the hull structure through the hierarchy of structures.

Slide 21
Level 1: Plate - simple beam Basic Hull Strength

Plating
Stiffener

Water pressure
NO
ROTATION A strip of plating
considered as a beam
with fixed ends and
evenly distributed load

Slide 22

PLATE AS A BEAM
Level 2 Longitudinal - simple beam Basic Hull Strength

Longitudinal between two web frames

Max shear and bending moment


at supports (web frames)

Symmetric load fwd and aft of


web frames gives no rotation -
fixed ends
Slide 23
Level 3 : Transverse web - simple beam Basic Hull Strength

Beam with fixed ends and


concentrated loads from the
bottom longitudinals

Max shear and bending


SF moment towards ends
Slide 24

BM (side & long bhd.)


Level 3 Longitudinal girder with
Basic Hull Strength
transverse webframes
Longitudinal girder between two
transverse bulkheads

Max shear and bending


moment towards
transverse bulkheads

Single beam with fixed ends and concentrated loads from the transverse web frames

Max Shear and bending moment towards ends


Slide 25
Beams, load transfer Basic Hull Strength

Double bottom structure

Loads taken up by the bottom plating


are transferred through the hierarchy
of structures into the hull

Floor / transverse
Side girder bottom girder

Centre girder

Stiffeners supported
by floors
Slide 26
Beams, load transfer Basic Hull Strength

Longitudinal
bulkhead

Single skin structure

Loads taken up by the bottom plating


are transferred through the hierarcy
of structures into the hull

Transverse bottom
girder /web frame

CL girder
Bottom longitudinals
with plating
Slide 27
Damage experience Basic Hull Strength

• Level 1 Plate supported at stiffeners

• Level 2 Stiffener supported at webframe

• Level 3 Webframe supported at panel

• Level 4 Panel – hull girder

Consequences of damages level 1-4 above!

Slide 28
Single beam VS Hull girder Basic Hull Strength

A vessel’s hull has many of the same properties as a single beam.


Hence simple beam theory may be applied when describing the nature of a
vessels hull
The term ‘Hull girder’ is used when thinking of the hull as a single beam

Single
beam

Hull

Slide 29
Hull girder bending Basic Hull Strength

When a vessel’s hull is exposed to loading, it will bend similarly as a


single beam

Slide 30
Single beam VS Hull girder Basic Hull Strength

A A
F

A A
Bending stress, σ

Compression

Tension

Hull Girder
Section A-A Shear stress, τ

Deck and bottom acts as flanges in the ‘hull girder’, while ship sides
Slide 31
and longitudinal bulkheads, act as the web
Stress hierarchy in ship structure Basic Hull Strength

Local stress : Plate / stiffener


Girder stresses: Webframes / Girders /Floors
Hull girder stresses; Deck & bottom / Side /
long. Bhd.

Slide 32
Case Module 2: Loads Buzz Groups Basic Hull Strength

• For a beam with fixed ends and evenly distributed


load, i.e. from sea pressure, is it true that:
– Bending stresses are zero at one location
– Reaction forces are equal at both ends
– No rotation at ends
– Bending stresses are positive (tension) in one flange
and negative (compression) in the other in the middle
of the span
– Shear stresses are highest in the middle of the span
– Shear forces are carried by the web

Slide 33
Case Module 2: Beams Buzz Groups Basic Hull Strength

• Is it correct that the transverse girders are


supported by the longitudinal stiffeners?

• Are the longitudinals inside a tank structure for


example bottom longitudinals between
webframes normally fixed or simply supported?

Slide 34
Summary: Beams Basic Hull Strength

• BM and Shear force


• Stress axial / bending / shear
• Section modulus / Moment of inertia / Shear area
• Stress distribution Bending and shear
• BM and SF distribution depending on load and
end fixation
• Profile types and properties
• Structural hierarchy plates-stiffeners-girder-panel

Slide 35
Loads acting on a ship structure Basic Hull Strength

Slide 36
Loads acting on a ship structure Basic Hull Strength

1. Internal loads: - Cargo


- Ballast
- Fuel
- Flooding
- Loading/unloading

2. External loads: - Sea


- Ice
Anchor
- Wind

Slide 37
Static and Dynamic loads Basic Hull Strength

Static local load: The local load, internal and external


due to cargo / ballast pressure

Dynamic local load: External - dynamic wave loads,


Internal - due to acceleration

Static global loads: Global Bending Moment and Shear


Force

Wave loads: Dynamic Bending Moment and Shear


Force
Slide 38
Static and Dynamic loads Basic Hull Strength

Total external local load acting on a vessel:

Static Dynamic

Max at the bottom Max around the waterline

Note the relative size of static / dynamic pressure is not to scale!


Slide 39
Sea Pressure – static and dynamic contribution Basic Hull Strength

z Plotted sea pressure curve


p (kN/m2) is a sum of the static and
dynamic contribution

z Constant in the midship


area, increasing towards
ends

aft fwd

Local sea pressure


(example for a bottom longitudinal)

Slide 40
Static and Dynamic loads Basic Hull Strength

• Global dynamic vertical and horizontal wave bending


moments give longitudinal dynamic stresses in deck, bottom
and side

Highest global dynamic loads for all longitudinal members


Slide 41
in the midship area
Loads on foreship Basic Hull Strength

Bow Impact Pressure


•Induced by waves, vessel speed, flare
and waterline angle important factors
•Dominant for ship sides in the bow at
full draught

Bottom Slamming Pressure


•Induced by waves in shallow draft
condition (ballast condition)
•Dominant for flat bottom structure
forward

Slide 42
Loads on deck Basic Hull Strength

Green Seas Loading:


• Dominant for hatch covers and fwd deck structure
Slide 43 (incl. deck equipment, doors, openings etc)
Weights and buoyancy Basic Hull Strength

Weight distribution of
cargo and fuel

Steel weight, equipment


and machinery

Buoyancy

Slide 44 Static Dynamic


Bulk Carrier typical load Basic Hull Strength

Static external sea


Static internal
pressure
load from cargo
Dynamic external Dynamic internal
sea pressure load from cargo

Slide 45
Net load on structure – ‘Ore hold’ Basic Hull Strength

Internal load
- External load
= Net load on double bottom

Static and dynamic


internal load from cargo

Slide 46 Static and dynamic


sea pressure
Net load on structure - empty hold Basic Hull Strength

Net load from sea pressure

Slide 47 Static and dynamic


sea pressure
Alternate loading condition Basic Hull Strength

Slide 48
Weights and buoyancy Basic Hull Strength

Buoyancy and weights are not evenly distributed along


a ships length…

…hence, a global shear force and bending moment


distribution is set up on the hull girder
Slide 49
Hull girder still water bending Basic Hull Strength
moment and shear force

Slide 50

Example: SF and BM distribution for a double hull tanker in a fully loaded condition
Total BM acting on a vessel Basic Hull Strength

Total hull girder bending moment MTotal = Mstill water + M wave

Mtotal

Mstill water
BM limits
Hogging

Mwave
Sagging

Slide 51
Case 2 Module 2 – Loads/Materials Basic Hull Strength

• Where in the hull girder cross section of a hull girder are


the local dynamic loads due to sea pressure highest?
• Where along the hull girder are the dynamic sea
pressure loads highest?
• Where in the hull girder is the global dynamic bending
moment highest?
• Does a vessel in sagging condition experience
compression or tension in deck?
• A vessel in sagging condition experience flooding of a
empty tank in midship. Will the hull girder bending
moment increase or decrease?

Slide 52
Summary: Loads Basic Hull Strength

• Static & dynamic


• Internal & external
• Load distribution
• Net load
• Longitudinal strength SF & BM

Slide 53
Basic Hull Strength

End of Module 2: Basic Hull Strength

Slide 54
Module 3:
Module 3: Structural Connections Structural Connections

• Objectives of this Module:


After completion of this module the participants should have gained:

• Knowledge about connections between structural elements


• Understanding of the transfer of forces between structural elements
and the relevant stress distributions
• Knowledge about how to improve the design of structural
connections

Slide 1
Module 3:
Contents Structural Connections

• Types of welds
• Connections of stiffeners
• Connections of girders/web frames
• Connections between panels
• Design details

Slide 2
Module 3:

Weld Types Structural Connections

We will briefly touch upon the following types:

• Fillet welds
• Full penetration welds (Full pen)

(Ref. Rules Pt.3 Ch.1 Sec.11)

Slide 3
Module 3:

Weld Types – Fillet welds Structural Connections

Throat thickness

Fillet welds:

• The most common type

Leg length

Transferring shear forces (between profile and plate)


Throat thickness-
• Building welded sections
• Connections to other members measure 3.5 mm
• NDT by magnetic particle or = leg length 5.0 mm
dye penetrant

Slide 4
Module 3:

Weld Types – Full penetration Structural Connections

Full penetration welds:

• To be used where stress level normal


to the weld is high
t
Gap <3 mm
Throat thickness

Root Face 2-4 mm for full penetration welds

Transferring shear forces and forces normal to the weld


• Connections to other members in highly stressed
σ locations
• NDT by ultrasonic, dye penetrant or magnetic particle

Slide 5
Module 3:

Connections of stiffeners Structural Connections

• What forces are to be transferred?

Shear
Force

Bending
Moment

Slide 6
Module 3:

Load from stiffener to webframe Structural Connections

How
Howareis the
the
forces
transferred
from the
stiffener to
webframe

Slide 7
Module 3:
Connections of stiffeners Structural Connections

+ + + +

b) c) d)
a)

Web fr.
Web fr.
Web fr.

Stiffener

Slide 8
Module 3:
Connections of stiffeners Structural Connections

Effect of brackets on the max bending stress

No or negative
effect

= =

Slide 9
Module 3:
Connections of stiffeners Structural Connections

Web-plating Common crack locations in longitudinal


Stiffener

Longitudinal

= =

Slide 10
Module 3:
Static stress in stiffener on top Structural Connections

Stress distribution for different details

ballast loaded

σx σx
Slide 11
Module 3:
Connections of stiffeners Structural Connections

Common crack locations


Web-plating
Stiffener

Longitudinal

= =
Design improvement

Slide 12
Module 3:
End-brackets on girders - forces Structural Connections

Empty
Wing
Full Centre Tank
Tank

Net load
Net load

Slide 13
Module 3:
End-brackets on girders Structural Connections

Improved design
Transverse welding of
flange outside curved area
a

Increased stress
iii
i) i
at support bkts. iii)
iiib)

High Stress Areas


High Stress Areas
High Stress Areas Soft bkts. recommended

iv) Flange attached


and supported
ii)ii

Slide 14
Module 3:
Stringer connection to inner side Structural Connections

Original Design Repair


Inner side

Original thickness 16mm


Ship side Stringer Insert 20 to 25 mm

Trv. Bhd.
Bracket with thickness
Crack 20 to 25 mm

Slide 15
Module 3:
End-brackets on girders Structural Connections

Girder bracket

Typical crack location


Ref. iii b) previous fig.

Slide 16
Module 3:
Cross-Ties Structural Connections

Empty
Full
Full Centre
Empty Tank
Centre Tank Wing
Wing
Tank
Tank

Full Centre/Empty Wing at full draught


= Max. Compression in Cross Tie

Empty Centre/Full Wing at ballast draught


= Max. Tension in Cross Tie

Slide 17
Module 3:
Knuckles Structural Connections

helikopter
Out of plane forces

Deformation/low stiffness

Slide 18
Module 3:
Knuckles Structural Connections

Support as close to the knuckle as possible

Slide 19
Module 3:
Knuckles Structural Connections

Vertical Brackets

Slide 20
Module 3:

Knuckles Structural Connections

Crack in shell plate at


knuckle:

New Brackets

Slide 21
Module 3:
Knuckles Structural Connections

Crack Locations

Stress Concentrations
In way of Webs

Slide 22
Module 3:
Knuckles Structural Connections

Preferred design:
• No misalignment in the connection.
• No lugs or scallops

Slide 23
Module 3:
Intersecting Hull Elements Structural Connections

Crossing Panel - No bracket Crossing Panel - With bracket

Panel 2

Panel 1

Connecting area ~ (a+b) · t


Connecting area ~ t · t
b

t
t
a
Slide 24
Module 3:
Intersecting Hull Elements Structural Connections

iv
iii

WING TOP SIDE

LONGITUDINAL
CRACKS TANK TANK NO. 7

BULKHEAD
CRACKS
STR

ENGINE ROOM BULKHEAD DIESEL


SUPPLY
TANK

ENGINE ROOM
BULKHEAD
BK
TANK TOP T.

Cracks

ENGINE ROOM BULKHEAD

A EXISTING BRACKET
TO BE REMOVED
ADDITIONAL
BRACKET LONGITUDINAL BULKHEAD

NEW BRACKETS IN
ENGINE ROOM BULKHEAD
LINE WITH BOTTOM
A PLATE IN TOP SIDE
TANK
SLANTING TANK TOP
PLATING

ENGINE ROOM BULKHEAD


Section A-A
A-A TO BE IN LINE

Reinforcements
Slide 25
Module 3:

Notches, Drain/Lightening Holes Structural Connections

Crack iii)
i) Reduced risk of cracking

Common notch
Notch away from weld
in way of weld

Slide 26
Module 3:

Summary module 3 Structural Connections

• Welding
• Connection stiffener – girder
• Girder – panel
• Cross tie
• Knuckles
• Intersection of plates / panels
• Cut-outs and notches

Slide 27
Module 5
Hull Structural Breakdown

Oil Tanker
Bulk Carrier
Container Ship

Slide 1
Hull Structural Breakdown
Oil Tanker – Bulk Carrier – Container Ship

Objective of Module 5:

After completion of this module the participants should have


gained:
• Understanding of hull structural design for Oil Tankers, Bulk
Carriers and Container Ships through application of basic hull
strength theory
• Knowledge of typical structural damages and their
consequences

Slide 2
Contents of Module 5

1. Fwd and aft structural parts


2. Oil Tankers – structures in cargo area
3. Bulk Carriers – structures in cargo area
4. Container Ship – structures in cargo area

Slide 3
Fore
ship Contents – Fwd and aft structural parts

1. Hull structure breakdown – fwd part of ship


2. Hull structure breakdown – aft part of ship
3. Case

Slide 4
Fore
ship Structural functions of fore ship

1. Watertight integrity (local strength)


- Resist external sea pressure / Bow impact / bottom
slamming
- Resist internal pressure from ballast
2. Web in hull girder (global strength)
- Side plating act as the web in the hull girder beam

Slide 5
Fore
ship Structural build up fore ship

Collision bhd. Chain locker

Stringer decks

Breast hook

Side webframes

Bulbous bow

Slide 6
Fore
ship Structural build up fore ship

Vertical side frames Horizontal side longs

Slide 7
Fore
ship Structural functions of fore ship

• Shell side must withstand static and dynamic


loads from external sea pressure.
• Bow impact and bottom slamming introduce
additional loads
Slide 8
• Internal pressure from ballast
Fore Structural build up fore peak
ship
Horizontal stiffening

Plate supported by side longs


Side longs supported at webframes
Webframes supported at stringer flats

BM and SF distribution for a single beam


with distributed load and fixed ends
Slide 9
Fore Structural build up fore peak
ship
Horizontal stiffening

Reduced
efficiency
due to flare
angle

Slide 10
Fore Structural build up fore peak
ship
Vertical stiffening

Plate supported by side


frames
Side frames supported by
stringer flats

SF Bm

Slide 11
Fore
ship Functions of fore peak global strength

2. Web in hull girder (global strength)


• Ship side / longitudinal swash bulkhead
carry global shear forces from net load
in fore peak to the collision bhd.

Full draught
Side plating is acting as with empty
web in the hull girder beam fore peak
most critical

Cont.

Slide 12
Fore
ship Functions of fore peak Global strength

2. Deck and Bottom in hull girder (global strength)


- The global bending moments are always zero at fwd / aft end.
- The longitudinal stresses in deck and bottom are moderate in fore
structure
- If large flare – wave induced compression stresses in deck may critical

Slide 13
Fore
ship Hull damages in fore ship

Characteristic damages fore ship Fore ship specially


1. Corrosion – lost ship side fore peak prone to hull
damages.
2. Buckling of stringers
Of top 10 damages
3. Bow impact on tankers are 6 of
them in the fore
4. Damages to the wave breaker ship!
5. Bottom slamming

Slide 14
Oil Tanker 357 000
Fore DWT built 1973
ship
Lost shipside 20 years

Heavy
local
corrosion

Experience feedback

• Local heavy corrosion – increase stress level


- reduced buckling strength
• local buckling stiffener collapse – web frame
buckling/collapse
• Side longs double span – overload and
Slide 15
collapse
Oil Tanker 357 000
Fore DWT built 1973
ship
Lost shipside - Impact of function 20 years

• Shell side lost its watertight integrity

• Lost buoyancy – increased fwd. draught –


impact on longitudinal strength

• Reduced shear carrying capacity for hull girder

• Collision bhd. Exposed to dynamic sea loads

Slide 16
Oil Tanker
Fore Buckling of stringer in fore 302,419 DWT built 1992
Buckling of stringers in fore peak tank
ship (after 1 year)
peak tank

Buckling in stringer no 1, 2 & 3 in fore


peak tank. Stringer no 1 shown, other
Slide 17
stringers similar buckling pattern
Oil Tanker
Fore Buckling of stringer in fore peak 302,419 DWT built 1992
Buckling of stringers in fore peak tank
ship
tank (after 1 year)

Stringer as beam

Local web buckling due to lateral load axial stress in web

Buckling of stringer due to high shear / compression stresses

Slide 18
Experience feedback
Oil Tanker
Fore Buckling of stringer 302,419 DWT built 1992
Buckling of stringers in fore peak tank
ship Impact of function (after 1 year)

• Buckled / deformed stringers may


develop cracks penetrating the shell – cause
leak – impact on trim – draught
• If stringers are significantly reduced in
strength the webframes loose their support.
• Side longitudinals loose their support at
webframes.
• Side longitudinals with excessive loads
may collapse and ship side collapse –
flooding of fore structure.
Slide 19
Container ship
Fore 1 year
ship Bow Impact Damage

A recent damage in 2001…..


Occurred during the first year of operation

Slide 20
Container ship
Fore 1 year
ship Bow Impact Damage

Slide 21
Container ship
Fore 1 year
ship Bow Impact Damage

Bow impact: Peak pressure

Important factors:
z Flare angle, α
z Waterline angle, β
z Height above waterline
z Vessel speed
z Roll and pitch

α
Sea Pressure: ”Evenly” distributed
β h0

Slide 22
Container ship
Fore 1 year
ship Bow Impact Damage

Local plate buckling

Slide 23
Container ship
Fore Bow Impact Damage 1 year
ship Impact of function

• Buckled plating may lead to leakage


• Damages to longitudinals may reduce their load
carrying capacity
• Damages to stringers and webs could lead to
reduced support of longitudinals which again
may lead to ship side collapse and flooding.

Slide 24
Bulk Carrier
Fore 220 000Dwt
ship Bottom slamming fore ship Built 1997

• Bottom plate set in


• Bottom longs tripped ( L-profiles)
• Webframes buckled between longs and access holes
Slide 25
Fore Feeder
ship Bottom slamming fore ship L = 100 m

z Plates set in and punctured


z Floors twisted and damaged
z Mostly for small ships in
ballast condition
Slide 26
Fore Feeder
ship Bottom slamming fore ship L = 100 m

Parametres:

TBF = Ballast draught forward. Increasing ballast draught


decreases slamming load.
= Breadth of flat bottom. “V” shape forward
BB reduces slamming load.
= Distance from FP. Pitch component of relative
X velocity, and therefore slamming load, decreases
with distance from FP

Slamming Pressure

Slide 27
Slamming Pressure
Fore Bottom slamming
ship
Impact of Function

• Bottom longs tripped will not efficiently support


plate
– Bottom plate + longs will be set in
– In plane buckling capacity significantly reduced
• not critical in this area due to low vertical bending moment
• Bottom floors buckled, webframes reduced their
load carrying capacity
• Loss of watertight integrity – flooding possible
scenario – impact on trim - draught

Slide 28
Aft ship
Contents – Fwd and aft structural parts

1. Hull structure breakdown – fwd part of ship


2. Hull structure breakdown – aft part of ship
3. Case

Slide 29
Aft ship
Structural build up aft ship

Transom stern plate

Engine room bulkhead

Webframes

Floors

Slide 30
Aft ship
Structural build up aft ship

Engine room platform

Side plate &


longitudinals

Webframe side

Webframe deck

Slide 31
Aft ship
Structural build up aft peak tank

Horizontal side longs Vertical side frames

Slide 32
Aft ship
Structural functions of aft ship

• Shell must withstand static and dynamic sea pressure, bottom


slamming may introduce additional loads
• Internal pressure from ballast
• Dynamic impulses from the propeller
Slide 33
Loads are taken up by the hull plating, stresses are transferred from plate to stiffener
Aft ship
Functions of aft ship

Web in hull girder (global strength)


Ship side together with the
Global loads are
longitudinal swash acting on the hull
bulkheads are taking up girder beam
global shear forces from
net load on the hull girder
in the aft end
Side plating is acting
High shear as web in the hull
forces fwd. of girder beam
engine room
full load
conditions

Cont.

Slide 34
Aft ship
Functions of Aft ship

2. Deck and Bottom in hull girder (global strength)


- The global bending moments are always zero at fwd / aft end
- The longitudinal stresses in deck and bottom are moderate in fore peak

Slide 35
Aft ship
Functions of Aft ship

• Ensure adequate stiffness for:


– Main engine support (double bottom engine room)
– Steering gear support (steering gear flat / aft peak)
– Rudder horn (aft peak structure)

Slide 36
Aft ship
Hull damages in aft ship

Characteristic damages for the aft ship:


1. Buckling of engine room stringers
2. Stern Slamming
3. Cracks due to vibration
4. Cavitation damages to the rudder

Slide 37
Oil Tanker
Built 1992
Aft ship
Buckling Buckling of stringers in engine room
(after 1 year)

Buckling of stringers aft in


engine room 7100 / 11150
mm above baseline

Buckling of side stringer


7700 mm above baseline
in engine room (P/S)
Slide 38
Aft ship
Buckling

External sea pressure

Bending
moment

Bending + shear
exceed the
buckling capacity
of the plate

Slide 39
Aft ship Buckling
Impact of function

• Stiffeners may loose their support and areas


may be overloaded
• Collapse of panels and leakage may be a
possible scenario

Slide 40
Aft ship Container Ship
Stern Slamming

• Flat stern structure is prone to be high stern slamming impact


load - the wider beam, the higher impact pressure and total load
on the stern
Slide 41
Aft ship Container Ship
Stern Slamming

Repaired
connection area/
scallop

Scallop and stiffener


connection to outer shell
longitudinals in ballast tanks
in after body area were found
Slide 42
fractured in several locations.
Aft ship Container Ship
Stern Slamming

F
Slide 43
Aft ship Stern Slamming Container Ship
Impact of function

• Side longitudinals may loose their support at


web frames
• Crack may penetrate the shell plating - loss of
watertight integrity - flooding possible scenario

Slide 44
Aft ship
Cracks in aft peak tank due to vibrations

Cracks in Trans. at Steering Gear Flat

Supporting structure below


oscillating machinery

c ks
cr a
nal
ati o
Passage doors in engine room area i br
Slide 45
V
Aft ship
Cracks in aft peak tank due to vibrations

Crack in weld between


web frame and shell side

Crack

Repair;
Crack caused by vibration of
the web frame due to Additional intercostals to
impulses from the propeller change natural frequency
for side webs
Crack start in scallop
Slide 46
Aft ship Vibration damages
Impact of function

• The supporting structure may get less effective


• If the cracks are in the side shell frames or
webs, this may lead to crack in the shell plate
and thereby leakage.

Slide 47
Aft ship Typical on Container Ship
Rudder Cavitation

Typical repair;
• Grind the affected area
• Pre-heat
Slide 48

• Re-weld
Aft ship
Rudder Cavitation

Pressure distribution around


typical rudder profile
Pressure
distribution
(suction) Cavitation of rudder blade depend on:
U = speed of
Positive ambient water • Shape of profile
pressure • Thickness of profile
• Rudder angle
Pressure distribution due to
• Speed of water over profile
shape of profile

Pressure distribution due to


thickness of profile

Slide 49
Aft ship
Rudder Cavitation

• Stainless steel shielding


– Preferred solution welded
with continuous weld in
small pieces – not slot
welds

Slide 50
Aft ship
Rudder Cavitation

This is how it may end if


the shielding is not
welded properly

Slide 51
Aft ship Rudder Cavitation
Impact on function

• Cracks may occur which could lead to reduced


rudder support and maneuverability

Slide 52
End of Module 5 Fore & aft ship

Slide 53
Oil
Tankers

Oil Tankers - Hull Structure

Slide 1 18.02.2005
Oil
Tankers Contents – Oil tankers

1. Introduction
2. Hull structural breakdown – function of hull elements:
• Side, bottom, deck, transverse bulkhead, longitudinal bulkhead,
web frames including relevant hull damages for all structural
elements

3. Case

Slide 2 18.02.2005
Oil
Tankers Characteristics for Oil tankers
Any
proposals?

- High number of tanks – good capability of survival


- Low freeboard, green seas on deck
- Pollution / public attention / fire explosion hazards
- Fatigue
- Liquid cargo – sloshing in wide tanks and stability aspect
-Hull inspection environment
- Fully utilizes BM limits hogging/sagging (double hull tankers)

Slide 3 18.02.2005
Oil
Tankers Size categories of tankers

Oil Tankers
Type DWT
ULCC 320,000+
VLCC 200 - 320,000
Suezmax 120 - 200,000
Aframax 75 - 120,000
Panamax 55 - 70,000
Products 10 - 50,000
Source: INTERTANKO
Slide 4 18.02.2005
Oil
Tankers Size categories of tankers

Panamax (55 - 75,000 dwt):


• Max size tanker able to transit the Panama Canal
• L(max): 274.3 m
• B(max): 32.3 m
• Typical vessel: 60,000 dwt, L=228,6m, B=32,2m, T=12,6m

Age distribution

Aframax (75 – 120,000 dwt):


• AFRA= Average Freight Rate Assessment
• Traditionally employed on a wide variety of short and
medium-haul crude oil trades
• Biggest tanker in US ports is 100,000 dwt
• Typical vessel: 100,000 dwt, L=253,0m, B=44,2m, T=11,6m
Source: INTERTANKO Age distribution

Slide 5 18.02.2005
Oil
Tankers Size categories of tankers

Suezmax (120 – 200,000 dwt):


• Notation is soon to become redundant as the project of
deepening the Suez Canal to 18,9m is completed
• Typical vessel: 150,000 dwt, L=274,0m, B=50,0m, T=14,5m

Age distribution

VLCC (200 – 320,000 dwt):


• Were prompted by the rapid growth in global oil consumption
during the 60’s and the 1967 closing of the Suez canal
• Today the most effective way of transporting large volumes
of oil over relatively long distances
• Typical vessel: 280,000 dwt, L=335,0m, B=57,0m, T=21,0m
Source: INTERTANKO
Age distribution

Slide 6 18.02.2005
Oil
Tankers Size categories of tankers

ULCC (320,000+ dwt):


• Most ships of this type built in the mid to late 70’s
• Ordered to take advantage of the economies of scale in a
buoyant market
• Less than 40 of these ships remaining
• Rather inflexible, may enter very few ports
• Typical vessel: 410,000 dwt, L=377,0m, B=68,0m, T=23,0m

Source: INTERTANKO

Slide 7 18.02.2005
Oil
Tankers Single Skin Oil Tanker

Ship data:
L = 310m
B = 56m
D = 31,4m - Old design, build up to 1993
284,497 DWT

Slide 8 18.02.2005
Oil
Tankers Single bottom with side ballast tanks

Ship data:
L = 236m
B = 42m
D = 19,2m
88,950 DWT
- Built in the 80’s,
considered as ‘single skin’

Slide 9 18.02.2005
Oil
Tankers Double Hull – Two Longitudinal Bulkheads

Ship data:
L = 320m
B = 58m
D = 26,8m
298,731 DWT - Common VLCC design
of today

Slide 10 18.02.2005
Oil
Tankers Double Hull – CL Longitudinal Bulkhead

Ship data:
L = 264m
B = 48m
D = 23,2m
- Common Aframax and
159,681 DWT
Suezmax design of today

Slide 11 18.02.2005
Oil
Tankers Double Hull – no CL bulkhead

Ship data:
L = 218m
B = 32,2m
D = 19,7m - Older design
63,765 DWT

Slide 12 18.02.2005
Oil Nomenclature for a typical double hull oil
Tankers
tanker

Slide 13 18.02.2005
Oil
Tankers Structural breakdown of hull

-A vessel’s hull can be divided into different hull structural


elements

- Each element has its own function contributing to the integrity


of the hull
- In order to assess the structure of an oil tanker, one needs to
understand the function of each structural element
Slide 14 18.02.2005
Oil
Tankers Damages and repairs

WWW.witherbys.com

Slide 15 18.02.2005
Oil
Tankers Function of hull elements

Deck:
Ship side:

Webframes: Longitudinal bulkhead:

Transverse bulkhead:
Slide 16 18.02.2005
Bottom:
Oil
Tankers Hull Structural Breakdown

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames

Slide 17 18.02.2005
Oil
Tankers

End of Oil Tanker session

Slide 18 18.02.2005
Oil Hull Structural Breakdown -
Tankers 1. Side
Ship side

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames

Slide 1 18.02.2005
Oil Structural build up of ship side
Tankers 1. Side
– single skin tanker

Side plating with


longitudinals

Transverse
bulkhead
Cross ties

Stringers
Web frame

Slide 2 18.02.2005
Oil Structural build-up of a double
Tankers 1. Side
hull ship side

Side plating with


longitudinals Inner side plating
with longitudinals

Stringers

Web frame

Slide 3 18.02.2005
Oil
Tankers Structural functions of ship side 1. Side

Watertight integrity
- Take up external sea loads and transfer these into the
hull girder
- Resist internal pressure from cargo and ballast
Web in hull girder
- Side plating act as the web in the hull girder beam

Slide 4 18.02.2005
Oil
Tankers Loads on the ship side - example 1. Side

Fully loaded
Ballast condition condition

Water
Line

Net force Net force

Water
Line

Slide 5 18.02.2005
Full wing tank Full centre tank
Oil
Tankers Local function: Watertight integrity 1. Side

External loads induces shear forces and


bending moments in the side longitudinals as
single beams (between each web frame)

Side long.as a single beam


between two web frames BM and SF distribtion for a single beam
with evenly distributed load and fixed ends

Slide 6 18.02.2005
Oil
Tankers Local function: Watertight integrity 1. Side

-Side longs are supported at the web frames


- Web frames are supported at the cross ties
and at the deck and bottom

Shear Bending
force moment

Slide 7 18.02.2005 Part of web frame supported


at two cross ties, shear max
towards supports
Oil
Tankers Double hull ship side 1. Side

• The structural functions of a double hull ship side is the same as for a
single hull:
As there are no cross ties,
side web frame is supported
at the deck and bottom

High shear stress

Slide 8 18.02.2005
Oil
Tankers Global function: Web in hull girder 1. Side

Global shear forces resulting from uneven distribution of


cargo and buoyancy are taken up in the ship side plating

Area effective in
transferring shear
force

Shear stress distribution resulting from


Slide 9 18.02.2005
global loads for midship section
Oil
Tankers Stringers in a double side 1. Side

• Stringers contribute to the stiffness of the double


15mm
hull ship side, which means:

20mm

25mm

20mm

High shear stress in


15mm
stringer
Slide 10
towards18.02.2005
the
transverse bulkhead
Oil Characteristic damages for ship
Tankers 1. Side
side:

1. Cracks in side longitudinals at web frames


2. Cracks in cut-outs for longitudinals
3. Cracks in side longitudinals at transverse bulkheads
4. Indents of side shell and stiffeners

Slide 11 18.02.2005
Oil
Tankers Crack in side longitudinals 1. Side

Oil Tanker
285,690 DWT built 1990
Cracking in side longitudinal web frame
connection
(after 3 years)

Side longitudinal flatbar


connection to web frame

Crack in side longitudinal


tripping bracket connection to
Slide 12 18.02.2005
web frame (various wing tanks)
Oil
Tankers Cause for cracking in side longitudinals 1. Side

Dynamic loads (sea


and cargo) are forcing
the side longitudinal to
flex in and out

•High alternating bending stresses towards the end


supports (web frames)
•Highly stressed areas created around geometric
’hard points’ (bracket toes, scallops, flat bars)

Slide 13 18.02.2005
Oil
Tankers Stress concentration factors 1. Side

More Stress concentration factors ;

• Kg : Gross Geometry (from FEM analysis)

• Kw : Weld Geometry (typical 1,5)

• Kn : Unsymmetrical Stiffeners (L& bulb-profiles)

Slide 14 18.02.2005
Oil
Tankers Standard repair proposal longs / webframes 1. Side

Slide 15 18.02.2005
Oil
Tankers Cracks in web frame cut outs 1. Side

Cracks around openings for


Cr side longitudinals in web
ac frames
ks

Slide 16 18.02.2005
Oil Cause for cracking in cut outs
Tankers 1. Side
for longitudinals

Sea loads induce shear stresses in the web frame

High shear stresses


around openings etc,
where shear area is
reduced

Shear stress

Shear stress

Slide 17 18.02.2005
Oil
Tankers Consequence of crack in web frame 1. Side

How does this damage impact on the function of the web frame?

Side longitudinals
loose their support

Re-distribution of shear
stresses in web frame

May lead to overloading


of adacent structure

Slide 18 18.02.2005
Oil Crack in side longitudinal at
Tankers 1. Side
transverse bulkhead

Side longitudinal connections


to transverse bulkheads

Slide 19 18.02.2005 Cracks in side longitudinal connection to


stringers at transverse bulkhead
Oil
Tankers Why cracking at transverse bhd.? 1. Side

Ship side
Relative deflections occur between
the ’rigid’ transverse bulkhead and
the flexible web frame construction

Sea
pressure

The relative deflection induces additional


bending stresses at the end connection of side
longitudinals to the transverse bulkhead. Also
important at wash bulkheads.

Slide 20 18.02.2005
Oil
Tankers FEM plot of double hull oil tanker 1. Side

Loading condition:
External dynamic
sea pressure at full
draught

Relative
Slide 21 18.02.2005
deflection
Oil
Tankers Consequence of damage Suggestions? 1. Side

Cracks in side longitudinals:


- oil leakage and pollution
- longitudinal may break off
- in worst case (a series of cracks in
same area) could induce a larger
fracture (loss of ship side)

leakage

Slide 22 18.02.2005
Oil
Tankers Indents of side shell with stiffeners 1. Side

Mainly from contact damages:

The terms ’indents’ and ’buckling’ should not be mixed up with each
other, as the cause for these damages are different:
-Indents: Mainly due to contact damages
Slide 23 18.02.2005

-Buckling: Due to excessive in-plane stresses


Oil
Tankers Consequense of indents 1. Side

Slide 24 18.02.2005
Oil
Tankers Consequense of indents 1. Side

Large area set in (plating and stiffeners)


gives reduced buckling capacity
Adjacent areas may then be overloaded

Sharp indents may lead to


cracks and possible leakage
Slide 25 18.02.2005
Oil Hull Structural Breakdown -
Tankers 2. Bottom
Bottom

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames

Slide 1 18.02.2005
Oil
Tankers Structural functions of bottom 2. Bottom

Watertight integrity
• Resist external sea pressure
• Resist internal pressure from cargo and ballast
Flange in hull girder
• Bottom plating and longitudinals act together as the lower
flange in the hull girder beam

Slide 2 18.02.2005
Oil Structural build up of bottom –
Tankers 2. Bottom
single skin tanker

Bilge

Bottom plating
w/longitudinals
CL girder
Keel plate Web frame
Slide 3 18.02.2005
Oil Structural build-up of a double
Tankers 2. Bottom
bottom structure

Inner bottom plating (tank


top) with longitudinals
Buttress
Hopper
plating with
longitudinals

Hopper web
plating CL double
bottom girder

Outboard girder
(margin girder) Transverse
Slide 4 18.02.2005 Bottom plating with girder / floor
longitudinals
Oil
Tankers Function: Watertight integrity 2. Bottom

Fixation?
External loads induce shear forces and bending moments
in the bottom longitudinals, acting as single beams
(between each web frame)

Bottom longitudinal as a single beam between two web Cont.


frames

Slide 5 18.02.2005
BM and SF distribtion for a
single beam with distributed
load and fixed ends
Oil
Tankers Function: Watertight integrity 2. Bottom

Bottom plating with longitudinals are also acting as


flange for the transverse web frame

p L

SF

Transverse bottom girder/web frame is supported at the BM


longitudinal bulkheads (max. shear force towards long. bhds.)

Slide 6 18.02.2005
Oil Bottom is supported by ship side and
Tankers 2. Bottom
longitudinal bulkhead

Double span for double bottom


without CL longitudinal
bulkhead

Shear stress in
double bottom floor
due to external sea
pressure
Slide 7 18.02.2005
Oil
Tankers Function: Flange in hull girder 2. Bottom

Global bending moment induces longitudinal stresses in the


bottom plating and longitudinals

σL

σL Longitudinal stresses (+/-) are acting in


Section A-A the bottom plating and longitudinals
Slide 8 18.02.2005 due to bending of hull girder
Oil
Tankers Double bottom structure 2. Bottom

Load distribution
in double bottom
girder system

Slide 9 18.02.2005
Oil
Tankers Bottom
Load response double bottom 2.

Stresss flow
shortest way to
support

Cont.

Slide 10 18.02.2005
Oil
Tankers Double bottom structure 2. Bottom

The double bottom is a grillage structure built up by


transverse girders/floors and longitudinal girders

With few longitudinal girders, double


bottom stresses resulting from the net
load on the girder system are mainly
transferred in the transverse direction
Net load

Shear force

High shear stresses in


floors & girders in way of
Shear fo
rce transv. Bhd. And hopper
Double bottom transverse tank
girder (web frame) as a18.02.2005
Slide 11
single I-beam
Oil
Tankers Characteristic damages 2. Bottom

1. Bilge keel terminations – crack in hull plating


2. Fatigue cracking in bottom longitudinal
connections to web frame and transverse bulkhead
3. Corrosion of bottom structures
4. Hopper knuckle – cracks

Slide 12 18.02.2005
Oil
Tankers Bilge keel cracking 2. Bottom

Oil Tanker
285,690 DWT built 1990
Crack in hull plating i.w.o. bilge keel
terminations

Bilge keel

Crack in hull plating in


way of bilge keel toes

Slide 13 18.02.2005
Oil
Tankers Bilge keel cracking 2. Bottom

Hot spot
Bilge keel

Longi
tudina
l stres
s

Slide 14 18.02.2005
Oil
Tankers Bilge keel cracking 2. Bottom

Web frame/Bilge
Bracket

All measures in mm

125
Edges to be grinded
smooth

Ship side
Pad plate

10-15mm
Bilge Keel
200
Full pen. weld
1600

25
100
100

Slide 15 18.02.2005
Oil
Tankers Cracking in bottom longitudinals 2. Bottom

Bottom long.
Bottom long. flat tripping bracket
bar connection connection

Similar cracking in bottom


Slide 16 longitudinals is also
18.02.2005
valid for double hull tankers
Oil Cause for cracking in bottom
Tankers 2. Bottom
longitudinals
Bottom longitudinals are subject to both:
Web/ Web
Trans bhd

M M
p

1. Local stress from


lateral dynamic sea
loading

2. Longitudinal stresses
from
Slide 17
hull girder bending
18.02.2005
Oil Consequences of cracks in
Tankers 2. Bottom
bottom longitudinals:

-Leakage of oil
- Crack may propagate
further into bottom
plating and induce a
larger transverse fracture

Slide 18 18.02.2005
Oil
Tankers Example: Cracks in inner bottom 2. Bottom

Oil Tanker
95,371 DWT
Crack in tank top plating at toes of
transverse bulkhead buttress P/S

Crack in toe of big brackets connecting


transverse bulkhead and tank top plating
(in various cargo tanks along ships length)

Crack propagating Crack in


through tank top bracket toe
plating (a few cases)

Slide 19 18.02.2005
Oil Cracking in double bottom
Tankers 2. Bottom
longitudinals

Cracks in flatbar connections for bottom and inner


bottom longitudinals

Slide 20 18.02.2005
Oil Cause for cracking in double
Tankers 2. Bottom
bottom longitudinals

In a ballast condition there is a net overpressure in the double bottom ballast tank
(full ballast tank and empty cargo tank)
In a loaded condition there will be a negative net pressure on the double bottom
(empty ballast tank, full draft and full cargo tank)

This effect may cause yield stress in hot spots at flat bar connections
Due to the dynamic +/- variation of stresses, low cycle fatigue may occur
Slide 21 18.02.2005
Oil Illustration – double bottom flatbar
Tankers 2. Bottom
connections

Tensile stresses in critical structural details

The double bottom structure is


exposed to large forces both in
ballast and loaded condition

Slide 22 18.02.2005
Oil
Tankers Corrosion of bottom structures 2. Bottom

Local corrosion (pitting): may occur


all over the bottom plating, but area
below and around bell-mouth is
particularly exposed

Pitting is also applicable for double hull


tankers i.w.o. tank top18.02.2005
Slide 23 plating
Oil
Tankers Corrosion of bottom structures 2. Bottom

- Pittings and local corrosion may cause leakage, in general not any
structural problem
- General corrosion will reduce the bottom sectional area, which can lead to
an increased stress level:
1. Higher risk for fatigue cracks in bottom longitudinals
2. Higher risk for buckling of plate fields in the bottom
Longitudinal Force
stress

F
σL =
A
Area
Increased risk for fatigue cracking and buckling of
bottom panels if general corrosion has developed
over the cross section
Slide 24 18.02.2005
Oil
Tankers Cracking in hopper knuckle 2. Bottom

Crack in hopper knuckle at web


Slide 25 18.02.2005 frame connections
Oil Cause for cracking in hopper
Tankers 2. Bottom
knuckle

- Bending of double bottom due to external and internal


dynamic loads induces membrane stresses in the inner
bottom (flange in the double bottom transverse girder)

Bending moment
σL

Bending stress in double σL


Bending stress in bottom girder
inner bottom plating

Slide 26 18.02.2005
Oil Cause for cracking in hopper
Tankers 2. Bottom
knuckle
- Inner bottom membrane stresses are transferred into the hopper plating
- The turn of the stress direction (inner bottom to hopper plating) results
in an unbalanced stress component

Resulting membrane
stress in hopper plating

Membrane stress from


bending of transverse girder

Un-balanced
stress component

- This effect together with the knuckle being a geometric ‘hard point’ at
web frame connections, induce very high stresses in the knuckle point
Slide 27 18.02.2005
Oil Hull Structural Breakdown -
Tankers 3. Deck
Deck

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames

Slide 1 18.02.2005
Oil
Tankers Structural functions of deck 3. Deck

Flange in hull girder


- Deck plating and longitudinals act as the upper flange in
the hull girder beam

Slide 2 18.02.2005
Oil Structural build up of deck –
Tankers 3. Deck
single skin tanker
Deck plating Deck CL girder
w/longitudinals

Transverse deck
girder / Web frame

Slide 3 18.02.2005
Oil
Tankers Function: Flange in hull girder 3. Deck

Hull girder bending moment induces longitudinal stresses in


the deck plating and longitudinals
Longitudinal stresses (+/-) are set up in
the deck plating and longitudinals due
to bending of hull girder

σL

Slide 4 18.02.2005

σ
L
Oil
Tankers Longitudinal stresses in deck 3. Deck

Longitudinal stresses from bending of hull girder is


maximum at midship
Midship area most
susceptible to fatigue
cracking and buckling

Bending
moment

Slide 5 18.02.2005
Max
Oil
Tankers Characteristic damages 3. Deck

1. Cracks in deck longitudinals


2. Crack in deck plating
3. Corrosion of deckhead
4. Buckling of deck

Slide 6 18.02.2005
Oil
Tankers Cracking in deck longitudinals 3. Deck

Deck longitudinal
connection to web frames

Deck longitudinal
connection to
transverse bulkhead

Slide 7 18.02.2005
Oil
Tankers Cracking in deck longitudinals 3. Deck

Oil Tanker
135,000 DWT built 1991
Crack main deck plating

Crack in underdeck support for hose


Slide 8 18.02.2005
handling crane (P/S, midship area)
Oil Cause for cracking in deck
Tankers 3. Deck
longitudinals

The wave induced excitation of the hull girder leads to


dynamic axial stress in the deck longitudinals

+ +
_ _

The cyclic variation of axial stress may lead to fatigue cracks


initiating at hot spots

A loaded condition will normally induce compression stress in the deck (sagging)
ASlideballast
9 condition
18.02.2005 will normally induce tension stress in the deck (hogging)
Oil
Tankers Cracks in deck longitudinals 3. Deck

- May result in oil spill on deck


- Corrosion is highly influencing the fatigue life
of a detail
- A crack could develop further in the deck
plating (brittle fracture)
Slide 10 18.02.2005
Oil
Tankers Openings in deck 3. Deck

Kg.Kw. σ

Longitudinal
stress-flow around Increased stress level around
Slide 11
manhole in deck
18.02.2005 openings in deck!
Oil Example: crack in scallop in deck
Tankers 3. Deck
longitudinal
Oil Tanker
123,000 DWT built 2000
Crack main deck plating (after 3 years)

Scallop
Slide 12 in deck18.02.2005
longitudinal is close to access opening in deck. This will give an additional
accumulated stress in the longitudinal, which is believed to be the cause for the damage.
Oil
Tankers Crack in deck plating 3. Deck

Tanker for Oil


99328 DWT
built 1996
Crack in deck plating

Crack in deck plating at hose


saddle support (midship area)
Slide 13 18.02.2005
Oil
Tankers Corrosion of deckhead 3. Deck

The ullage space (deckhead) is an area


susceptible to general corrosion

Slide 14 18.02.2005
Oil
Tankers Corrosion of deckhead 3. Deck

A reduction of the deck transverse sectional area due to general corrosion


will lead to an increased stress level in deck Higher stress
level in deck
σL
Longitudinal Force
stress

F
σL = n.a.

A
Area

σL
Longitudinal Long. stress distribution
stress distribution (with reduced deck
sectional area)

Reduced sectional area in deck may lead to plate buckling


Slide 15 18.02.2005
Oil
Tankers Corrosion of deckhead 3. Deck

Higher stress level in deck


due to general corrosion

σL

Longitudinal Force
stress

F
σL =
A
Area

σL

A reduction of the deck transverse sectional area due to general corrosion will lead
Slide 16 18.02.2005

to an increased stress level in deck may lead to buckling problems


Oil
Tankers Corrosion of deckhead 3. Deck

Flatbars have poor


buckling capacity

L-profiles have good


Slide 17 18.02.2005 buckling capacity
Oil
Tankers Buckling in deck 3. Deck

Buckling in deck is most likely to occur in the midship


region where the hull girder bending moment is at its
maximum

Buckling of a plate field (plating with stiffeners)


Slide 18 18.02.2005
Oil
Tankers Cause for buckling in deck 3. Deck

Buckling in deck is a result of in plane compression forces in excess of


the buckling capacity of the deck plate field
Such a situation may occur if the transverse section of the deck is reduced
due to general corrosion and the vessel is in a fully loaded (sagging)
condition

The deck buckling may take the form of one


plate between two deck longitudinals or in
worst case a complete plate field (both deck
Buckling of complete plate field
plating with stiffeners)
Slide 19 18.02.2005
Oil
Tankers Corrosion of deckhead / buckling: 3. Deck

- heavy corrosion of deck may lead to


buckling

- small buckles (plate between


stiffeners) is a strong warning sign that
longitudinal stresses are high

- large buckles (plate field) may lead to


loss of global strength and in worst case
a total collapse of the hull girder

Remember max 10% diminution of deck transverse


Slide 20
sectional area!
18.02.2005
Oil Hull Structural Breakdown - Transverse
Tankers 4.
Transverse bulkhead bulkhead

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Webframes

Slide 1 18.02.2005
Oil Structural build up of Transverse
Tankers 4.
transverse bulkhead bulkhead

Transverse bulkhead
plating w/stiffeners

Stringers

Buttress

Slide 2 18.02.2005
Oil Transverse
Tankers Structural functions 4.
bulkhead

Watertight integrity
- Resist internal pressure from cargo and ballast
(cargo boundary)
- Safety against collapse if water ingress (boundary for
flooding)
Hull girder stiffness
- Transverse bulkhead is an important contributor to the
hull girder transverse stiffness

Slide 3 18.02.2005
Oil Transverse
Tankers Functions of transverse bulkhead 4.
bulkhead

The transverse bulkhead must withstand


internal pressure loads from cargo and ballast

The distribution of cargo and ballast introduces


alternate loading on sections of the transverse
bulkheads (single skin tanker)

Typical fully loaded Typical ballast condition


condition (single skin) (single skin)

Slide 4 18.02.2005
Oil Transverse
Tankers Function: tank boundary 4.
bulkhead

Stringer

Shear
force

Bending
moment

Slide 5 18.02.2005
Stiffener
Oil Transverse
Tankers Function: tank boundary 4.
bulkhead

One sided loading on the transverse bulkhead


introduces stresses in the transverse bulkhead as a panel
Bulkhead will flex out and high stresses occur at end
Slide 6 18.02.2005

connections towards deck and bottom


Oil Transverse
Tankers Function: transverse stiffness 4.
bulkhead

Transverse bulkheads are an important contributor


to the hull girder strength

Sea Sea
pressure pressure
Transverse
stiffness

Slide 7 18.02.2005
Oil Transverse
Tankers Characteristic damages 4.
bulkhead

1. Stringer toes – cracking


2. Bottom longitudinal bracket connection to
transverse bulkhead - cracks
3. Cracking of transverse bulkhead stiffeners
connection to stringers

Slide 8 18.02.2005
Oil Transverse
Tankers Cracking in stringer toe 4.
bulkhead

Cracks in stringer toes and heel

Slide 9 18.02.2005
Oil Transverse
Tankers Cracking in stringer toe 4.
bulkhead

Slide 10 18.02.2005
Oil Transverse
Tankers Cause for cracking in stringer toe 4.
bulkhead

Compression/tension stresses
from one sided loading

Full cargo tank

Sea
pressure Full cargo tank

Slide 11 18.02.2005
Very high alternating bending stresses in stringer toe
Oil Transverse
Tankers Cracks in stringer 4.
bulkhead

Crack
Stringer flange

Longitudinal bulkhead
Stringer web

May cause contamination of ballast water and


Slide 12 18.02.2005
small oil spills
Oil Transverse
Tankers Cracks in bottom longitudinals 4.
bulkhead

17.

Cracks in toe of transverse bulkhead


bracket ending at bottom longitudinals
(wing tanks, midship area)

Slide 13 18.02.2005
Oil Transverse
Tankers Cause - cracks in bottom brackets 4.
bulkhead

Crack in bracket
toe (hot spot)

One sided loading at the transverse bulkhead


Slide 14
induce high local alternating bending stresses at
18.02.2005
the bracket toe
Oil Transverse
Tankers Double btm at transverse bulkhead 4.
bulkhead

Similarily, one sided alternate loading at the transverse bulkhead also


induces high stresses for a double bottom structure

Modern designs have no


longitudinal girders in
double bottom giving large
relative deflection

Critical areas

Slide 15 18.02.2005
Oil Crack in transverse bulkhead Transverse
Tankers 4.
stiffeners connection to stringers bulkhead

Connection of stringer to transverse


bulkhead with associated brackets

Slide 16 18.02.2005
Oil Cause for cracking in transverse 4.
Transverse
Tankers bulkhead
bulkhead stiffeners

One sided internal loading from cargo and ballast sets up a


shear stress distribution in the bulkhead stiffener

Highly stressed areas are


created around geometric
’hard points’ at stiffener
end connections to the
stringer

-may cause ballast water contamination and possible oil spills


Slide 17 18.02.2005
Oil Hull Structural Breakdown - Longitudinal
Tankers 5.
Longitudinal bulkhead Bulkhead

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames

Slide 1 18.02.2005
Oil Structural build up of Longitudinal
Tankers 5.
longitudinal bulkhead Bulkhead

Longitudinal
bulkhead plating
with stiffeners

Web frame
Cross ties

Slide 2 18.02.2005
Oil Longitudinal
Tankers Structural functions of long.bhd 5.
Bulkhead

Watertight integrity
- Resist internal pressure from cargo and ballast (cargo boundary)
- Safety against collapse if water ingress (boundary for flooding)
Web in hull girder
- Contributes to hull girder longitudinal stiffness

Slide 3 18.02.2005
Oil Longitudinal
Tankers Function : Cargo boundary 5.
Bulkhead

Internal loads induce shear forces and


bending moments in the longitudinal
bulkhead longitudinal (between each web
frame)

Stresses are loaded onto the web frames


and further into the hull girder structure

Slide 4 18.02.2005
Oil Longitudinal
Tankers Function: Web in hull girder 5.
Bulkhead

Longitudinal bulkhead together with ship side is taking up global shear


forces from wave induced loads and weight/buoyancy distribution along
the vessel length

A A
F

R1 R2
A A

Shear force distribution


resulting from global
loads for midship section

SF
Slide 5 18.02.2005 Section A-A
Oil Longitudinal
Tankers Characteristic damages 5.
Bulkhead

1. Cracks in bulkhead longitudinals connection to


stringers at transverse bulkhead
2. Shear buckling of longitudinal bulkhead

Slide 6 18.02.2005
Oil Crack in long.bhd longitudinals Longitudinal
Tankers 5.
connection to stringers Bulkhead

Connection of longitudinal
bulkhead longitudinals to stringers
with associated brackets

Slide 7 18.02.2005
Oil Cause for cracking in long.bhd Longitudinal
Tankers 5.
at stringer connections Bulkhead

Longitudinal bulkhead is flexing depending on the


loading condition (filling of tanks)

Fully loaded condition Ballast condition

High bending stresses towards the supports


(transverse bulkheads)
Slide 8 18.02.2005
Oil Cause for cracking in long.bhd Longitudinal
Tankers 5.
stringer connections Bulkhead

Full ballast
tank
H
ot
sp
ot

May cause contamination of ballast water


and small oil spills
Slide 9 18.02.2005
Oil Shear buckling of longitudinal 5.
Longitudinal
Tankers Bulkhead
bulkhead

Shear buckling is most likely to occur in


areas towards the transverse bulkheads, but
may also occur in other areas depending on
Slide 10 18.02.2005 the thickness of the bulkhead plating
Oil Shear buckling of longitudinal 5.
Longitudinal
Tankers Bulkhead
bulkhead

SF maximum at
transverse bulkheads

Longitudinal shear force


distribution – an example

Slide 11 18.02.2005
Oil Longitudinal
Tankers Cause for shear buckling 5.
Bulkhead

Result of excessive shear stress in the bulkhead plating


Corrosion increases possibility for shear buckling

SF SF

Shear buckling (middle and upper area of


bulkhead most exposed due to corrosion
risk and reduced original scantlings)

Shear buckled panels will have a reduced shear strength,


Slide 12 18.02.2005
which may lead to an overload of adjacent areas
Oil Hull Structural Breakdown -
Tankers 6. Web frames
Web frames
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames

Slide 1 18.02.2005
Oil Structural build up of web
Tankers 6. Web frames
frame

Web frame flange

Web frames

Cross tie

Slide 2 18.02.2005
Oil
Tankers Function of web frames 6. Web frames

- Web frames are supports for the longitudinal stiffeners


- Web frames contributes to the hull girder transverse strength

Slide 3 18.02.2005
Oil
Tankers Function of web frame 6. Web frames

• Web frames are supports


for the longitudinals
• Web frames take up local
loads from the
longitudinal stiffeners and
transfer them further into Internal
the hull girder pressure

• Web frames keep the


cross sections together
Sea
and contribute to the pressure
transverse stiffness

Slide 4 18.02.2005
Oil
Tankers Characteristic damages 6. Web frames

1. Corrosion / buckling of web frame


2. Corrosion / cracking of cross tie connection
3. Cracking of tripping bracket connection to web
frame flange

Slide 5 18.02.2005
Oil
Tankers Shear buckling of web frame 6. Web frames

High shear stress

SF

SF

Slide 6 18.02.2005
Oil
Tankers TYP. WEB SEC. (SHEAR STRESS) 6. Web frames

LC 2
Shear buckling may occur in areas
where shear stress is high

Slide 7 18.02.2005
Oil
Tankers Shear buckling of web frame: 6. Web frames

Corrosion of web frame


increases the risk for
shear buckling

Corroded cut outs and openings


in web frame are exposed to
buckling, because of the reduced
shear area (high τshear)

Slide 8 18.02.2005
Oil
Tankers Corrosion of cross tie 6. Web frames

Weld connection of straight part


of cross tie to the side and
longitudinal bulkhead

Slide 9 18.02.2005
Oil
Tankers Corrosion of cross tie 6. Web frames

Cross ties are subject to both


compression and tension stress
depending on loading condition

Corrosion

Increased stress level

Reduced Buckling capacity


+/- Axial stress

Cross tie collapse?


Slide 10 18.02.2005
Oil Crack in tripping bracket
Tankers 6. Web frames
connection to web frame flange

Weld connection of large curved flanges


and tripping brackets on webframes

Slide 11 18.02.2005
Oil Cause for cracking in web frame
Tankers 6. Web frames
flange

Cracks occur due to additional


bending stresses from the presence
of a tripping bracket in the curved
part of the flange

- If flange is exposed to tension,


the flange will bend outwards

- If exposed to compression,
the flange will bend inwards

Slide 12 18.02.2005 Deflection pattern


of free flange
Oil
Tankers FEM plot of cross tie with deflections 6. Web frames

Slide 13 18.02.2005
Oil
Tankers Cracks in web frame 6. Web frames

• Webframe support for


longidudinals – reduced
support – excessive load on
longitudinals

• Increased loads on adjacent


webframes

• May lead to loss of stiffened


panel

Slide 14 18.02.2005
Bulk
Carriers Bulk Carriers - Hull Structure

Slide 1 18.02.2005
Bulk
Carriers Contents – Bulk Carriers

1. Introduction to Bulk carrier hull structure


2. Hull structural breakdown – function of hull elements:
• Side, bottom, deck, transverse bulkhead, longitudinal bulkhead,
web frames including relevant hull damages for all structural
elements

3. Case

Slide 2 18.02.2005
Bulk
Carriers Characteristics for Bulk Carriers

• Single skin / hopper & top-wing tanks


• Heavy cargoes
• Large net load on double bottom
• High shear stresses shell side
• Sensitive to leakage - total structural loss
• High loading rate
• Transverse strength
• Green seas
• Not much public attention (no vetting)
• Low survival capability when flooded
• High number of vessels lost
Slide 3 18.02.2005
Bulk
Carriers Bulk Carrier loading flexibility

• Bulk Carrier HC/EA


– Any hold empty at full draught
Reduced flexibility

• Bulk Carrier HC/E – hold 2,4,6 …. Empty


– Given combination of holds empty at full draught

• Bulk Carrier HC
– Any hold empty at 80% of full draught

• Bulk Carrier
– Any hold empty at 60% of full draught

Slide 4 18.02.2005
Bulk
Carriers History

• Built in 1954 - Cassiopeia

• First bulk carrier with hopper


tank – topside tank cross
section

Slide 5 18.02.2005
Bulk
Carriers Bulk Carrier particulars

5 cargo holds
7 cargo holds

9 cargo holds

Slide 6 18.02.2005
Bulk
Carriers Nomenclature

Slide 7 18.02.2005
Bulk
Carriers Nomenclature

Slide 8 18.02.2005
Bulk
Carriers Structural breakdown of hull

- A vessel’s hull can be divided into different hull


structural elements
- Each element has its function in the structure
- In order to assess the structure of a Bulk Carrier you
need to understand the function of the structural element
you are looking at

Slide 9 18.02.2005
Bulk
Carriers
Typical damages and repairs

WWW.witherbys.com

Slide 10 18.02.2005
Bulk
Carriers Structural breakdown of Bulk Carrier

7. Hatch coaming & cover

3. Deck

4. 5. Topside tank
1. Side Transverse bulkhead

6. Hopper tank
Slide 11 2. Bottom
18.02.2005
Bulk
Carriers Hull Structural Breakdown

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside tank
7. Hatch cover & coaming

Slide 12 18.02.2005
Bulk Hull Structural Breakdown -
Carrier 1. Side
Ship side

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank

Slide 1
Bulk
Carrier Structural functions of ship side 1. Side

1. Watertight integrity (local strength)


- Resist external sea pressure
- Resist internal pressure from cargo and ballast
2. Web in hull girder (global strength)
- Side plating act as the web in the hull girder beam

Slide 2
Bulk
Carrier Structural build up of ship side 1. Side

Upper
bracket

Side plating

Side
frames

Lower
bracket

Slide 3
Bulk
Carrier Structural functions of ship side 1. Side

Watertight integrity (local strength)


Ship side must withstand static and dynamic
loads from external sea pressure as well internal
pressure from cargo and ballast

Loads are taken up by the hull plating, stresses are


transferred into the vertical side frames – further
into the upper and lower bkt’s further into the
topwing tank and hopper tank structure

Slide 4
Bulk
Carrier Functions of ship side 1. Side

Watertight integrity (local strength)

Lateral loads induces shear forces


and bending moments in the
vertical side frames. The side
frame is a single beam supported at
hopper / twt bkt’s
SF Bm

Slide 5
Bulk
Carrier Functions of ship side 1. Side

Ore hold load response;


Net load down cause rotation of hopper tank structure.
additional moment in the mid-field and upper end

SF Bm Bm

Slide 6
Bulk
Carrier Functions of ship side 1. Side

Empty hold load response;


Net load up cause rotation of hopper tank structure.
additional moment in the mid-field and lower end

SF Bm Bm

Slide 7
Bulk
Carrier Functions of ship side 1. Side

Web in hull girder (global strength)


Ship side is taking up
global shear forces
resulting from the
hull girder bending Global loads are
acting on the hull
moment and girder beam
weight/buoyancy
distribution along the
vessel length

Side plating is acting


as web in hull girder
beam

Cont.
Slide 8
Bulk
Carrier Function of ship side (longitudinal shear strength)
Shear Distribution at a
cross section Cont.
Hogging
Shear force (t-m)
moment
Shear force

0
Bending
Sagging

Slide 9
Bulk
Carrier Functions of ship side 1. Side

Web in hull girder (global strength)


- Global shear forces are distributed in the ship side plating Cont.

Shear force distribution


resulting from global
loads for midship
section

Slide 10
Bulk
Carrier Hull damages in ship side 1. Side

Two characteristic damages for ship side:


1. Cracks in side frames at lower / upper bracket connection
2. Corrosion of side frames and lower bkt. – detached bkt’s

Slide 11
Bulk Crack in side longitudinal web frame
Carrier 1. Side
connection

Cracking in vertical side frame:

Vertical side frame lower


bkt. commection

Slide 12
Bulk
Cause for cracking in vertical side
Carrier 1. Side
frames lower bkt. connections

1b.

1a.

The dynamic loads from the sea are taken up by the


side plates supported by the vertical side frames and
load is transferred to the upper and lower bkt’s. This
gives peak of bending moment and shear in way of
lower bkt. connection.

1a. The sniped termination of the bracket flange creates a local stress
concentration, which may develop cracks from the toe of the bracket

In this point a high bending stress in flange and a stress


1b. concentration due to weld (overlap) increase the risk for fatigue
cracks.

Slide 13
Bulk Crack in side longitudinal web frame connection
Carrier Possible consequence 1. Side

• As these cracks develop, the lower end fixation of the


side frame is reduced:
– higher bending moment in the middle of the frame
– some of the load will be carried by adjacent frames

• Crack through stiffener:


– beam simply supported lower end, profile may buckle at mid-
field

• Side shell may crack.

• Adjacent frames crack – panel collapse, possible water


flooding.

Slide 14
Bulk
Corrosion of side frames and lower
Carrier 1. Side
bkt. connection

Side frames and bkt’s are prone to


corrosion, both general corrosion
as well as grooving corrosion
which may result in :
• Fracture in plating/bracket toes
• Fractured/detached frames
• Local corrosion and grooving
• General wastage.

Slide 15
Bulk
Carrier
Revised Minimum Thickness List
Torig T-min T-subst T-Coat
Hold 1:
Aft end of Hold 1:
Upper bracket web 13,0 9,8 10,6 11,2
Frame web, middle and upper part 13,0 9,8 10,6 11,2
Frame web, Lower part 13,0 11,2 11,6 11,2
Lower bracket web 15,0 11,3 12,2 12,7
Frame flange thickness, middle and upper part 20,0 15,0 16,3 N/A
Upper Bracket
Frame flange thickness, lower part 20,0 15,0 16,3 N/A
Lower bracket flange thickness 20,0 15,0 16,3 N/A
Middle part of Hold 1:
Upper bracket web 13,0 9,8 10,6 11,2 Middle and upper
Frame web, middle and upper part 13,0 9,8 10,6 11,2 part of Frame
Frame web, Lower part 13,0 9,9 10,7 11,2
Low er part of Frame
Lower bracket web 15,0 11,3 12,2 12,7
Frame flange thickness, middle and upper part 20,0 15,0 16,3 N/A
Frame flange thickness, lower part 20,0 15,0 16,3 N/A
Lower bracket flange thickness 20,0 15,0 16,3 N/A
Forward end of Hold 1:
Upper bracket web 13,0 9,8 10,6 11,2 Low er Bracket
Frame web, middle and upper part 13,0 9,8 10,6 11,2
Frame web, Lower part 13,0 13,9 NB! N/A
Lower bracket web 15,0 16,9 NB! N/A
Frame flange thickness, middle and upper part 20,0 15,0 16,3 N/A
Frame flange thickness, lower part 20,0 15,0 16,3 N/A
Lower bracket flange thickness 12,5 9,4 10,2 N/A

Slide 16
Bulk
Corrosion of side frames and lower
Carrier 1. Side
bkt. Connection – Consequences

• General corrosion of side frames reduce the shear


area and section modulus.
– Bending moment stress level increases
– Stiffeners may collapse in buckling

• Local grooving of side frame support bkt’s


– Shear area of profile web reduced
– If angle bar specially critical

• Detached lower side frames


– Frames simply supported, increase BM –
buckling
– Side plate rupture top of hopper tank - flooding

Slide 17
Bulk
Carrier Damage impact on function 1. Side

1. Cracks in vertical side frame


- may increase moment in field for frame
- may increase loads on adjacent frames
- may cause water ingress leakage
- may develop to panel collapse
- flooding – stability - strength (loss of ship)

2. Corrosion of side frames


- As above

Slide 18
Bulk Hull Structural Breakdown -
Carrier 2. Bottom
Bottom

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank

Slide
1
Bulk
2. Bottom
Carrier Structural functions of bottom

1. Watertight integrity (local strength bottom / inner bottom)


- Resist external sea pressure (bottom)
- Resist internal pressure from cargo/ballast & fuel oil
2. Carry net load on double bottom girder structure
- Inner bottom / bottom plate & stiffn. are girder flanges
- double bottom floors / girders are webs in double bottom
girders
2. Bottom flange in hull girder (global strength)
- Bottom and inner bottom structure is the bottom flange
in the hull girder
Slide
2
Bulk
Carrier Structural build up of bottom 2. Bottom

Longitudinal girders

Floor

Slide Pipe tunnel


3
Bulk
2. Bottom
Carrier Structural functions of bottom

1. Watertight integrity (local strength)


Bottom plate must withstand static and
dynamic loads from external sea
pressure as well internal pressure from
ballast or fuel oil

Inner bottom plate must withstand


static and dynamic loads from cargo
hold as well as static and dynamic
pressure from ballast or fuel oil
Cont.

Slide
4
Bulk
Carrier Structural functions of bottom 2. Bottom

• Stress distribution in a double bottom structure


• Forces are taken up by the stiffest structure
• Middle of hold more stresses in transverse
direction
• Towards bhd. – more stresse in
longitudinal direction

Slide
5
Bulk
Carrier Functions of inner bottom (local 2. Bottom
stiffener level)

Cargo hold boundary (local strength)

External loads induce shear forces and bending


moments in the inner bottom longitudinals as
single beams (between floors)

BM and SF distribtion for a single beam


with distributed load and fixed ends

Cont.
Slide
6
Bulk
Carrier Load response double bottom 2. Bottom

Stresss flow
shortest way to
support

Cont.

Slide
7
Bulk
Carrier
Double bottom girders load response 2. Bottom

• girders & floors carry the net load to hopper tank and
transverse bulkhead
• floors carry most of the loads in middle of hold
• longitudinal girders carry most of the load towards
transverse bulkhead
• length / width ratio is important for the distribution of loads
between girders & floors
• The stiffest elements are taking most of the load / stresses
seek the shortest way to supports

Slide
8
Bulk
Carrier Functions of double bottom girder 2. Bottom

Net Load on double bottom

Simple
beam
model

Longitudinal girders represented by springs


Slide
9
Bulk
Carrier Floors / girders- design 2. Bottom

Long. Db.
girder

High Shear force – No


cut-outs / increased
thickness

Floor

Slide
10
Bulk
2. Bottom
Carrier Functions of bottom

2. Bottom flange in hull girder (global strength)


The bottom and inner
bottom longs and
longitudinal girders
are carrying the Global loads are
acting on the hull
vertical bending girder beam
moments from still
water and wave
induced bending
moments along the
vessel length Bottom structure is
acting as web in hull
girder beam

Slide Cont.
11
Bulk
2. Bottom
Carrier Moment diagram
Bending moment

Reduced global
TM

bending but high


double bottom
stresses
Still water bending moment [intact]
Max allowable bending moment [intact]

Slide
12
Bulk
2. Bottom
Carrier Highly stressed areas
Deck

Tanktop

NA
+
Inner bottom level
Bottom
Bottom

Global bending Double bottom bending

Bottom plate/longs middle of empty holds (compression )


Bottom plate in loaded holds (tension)
Inner bottom plate middle of loaded holds (compression )
Slide
13
Bulk
Carrier
Hull damages bottom / inner 2. Bottom
bottom

Three characteristic damages for bottom are:


1. Cracks in inner bottom plate in way of knuckle to hopper tank
2. Crack / Corrosion of floors – girders in ballast tanks
3. Indents of inner bottom plate due to cargo handling

Slide
14
Bulk Cracks in way of hopper knuckle
Carrier 2. Bottom

• Heavy ballast condition – tension in inner bottom plate

Fractures

Slide
15
Bulk
Carrier Cracks in way of hopper knuckle 2. Bottom

Hopper plate

Inner bottom plating

Slide
16
Bulk Cracks in way of hopper knuckle
Carrier 2. Bottom
Impact on function

• Loss of watertight integrity – leak ballast –


cargo
• Cracks extending from one webframe to another
severe impact on double bottom strength

Slide
17
Bulk Fractures in connection of
Carrier 2. Bottom
floors i.w.o. hopper

Full penetration weld


DamageInner bottom Repair connection to the inner
bottom and hopper
Fractures A plating

Hopper Collar plate


Double transverse
bottom web
floor
Edge chamfered for
full penetration weld
Side girder
Reinforcement A Intermediate
View A-A brackets (i.e.
Alternatively, may between floors)
Transverse fractures in
stop at longitudinals
hopper web plating
where fitted
possibly extending into
the hopper sloping plate
Reinforcement B
Face plate of
transverse
Inner web
bottom

Floor or Fracture in the


transverse floor/web of the Inner bottom
web hopper transverse
Slide plating
Scarfing brackets View B-B
18
Bulk
Carrier Crack in floor 2. Bottom

• Floor in way of high shear stress


• Connection at bottom longitudinals
Repair A
Lug
Damage
Floor or
transverse
web frame

Longitudinal Buckling and/or


fracturing

Fractures New plating of


enhanced thickness

Repair B
Bottom shell plating,
inner bottom plating, Fractures
side shell plating or
hopper sloping plate

Slide
19 Full collar plate
Bulk
2. Bottom
Carrier Crack in floor impact on function

• Loss of support of longs – increased stresses at


adjacent floors – longs
• Large crack in floor – increased stresses in
adjacent floors - girders

Slide
20
Bulk
Carrier Indents of inner bottom plate 2. Bottom

Slide
21
Bulk
Carrier Indents of inner bottom plate 2. Bottom
Impact on function

• Difficult with discharge of cargo – cleaning


• Severe indents – cracks – leak
• Impact on buckling capacity of panel

Slide
22
Bulk Fracture in longitudinals at stool
Carrier 2. Bottom
connection

Damage Cause

Stool
Damage due to stress concentrations
Inner bottom and large relative deflections (bulkhead
longitudinal
stool - first floor) leading to accelerated
fatigue in this region.

Fractures

Bottom shell longitudinal


Slide
23
Bulk Fracture in longitudinals at
Carrier 2. Bottom
stool connection

Repair
Stool

Too large brackets may cause


further problems.

Additional
brackets with
soft toes

Where required the longitudinal to be


cropped and part renewed
Slide
24
Bulk Fracture in longitudinals at
Carrier 2. Bottom
stool connection

Damage Repair

Stool Modified brackets


with soft toes
Inner bottom

Bilge well

Fracture
Additional bracket
with soft toes

Fracture Where required the longitudinals to be


Slide cropped and part renewed
25
Bulk
Carrier Hull Structural Breakdown - Deck 3. Deck

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
7. Hatch cover & coaming

Slide 1
Bulk
3. Deck
Carrier Structural functions of deck

1. Watertight integrity (local strength)


- Resist external sea pressure
2. Transverse strength of the hull girder
3. Upper flange in hull girder (global strength)

Slide 2
Bulk
Carrier Structural build up of deck 3. Deck

• Main deck outside line of hatches


• Deck between hatches

• Longitudinal hatch coaming


• Transverse hatch coaming

• Deck webframe
Slide 3
Bulk
3. Deck
Carrier Structural functions of deck

1. Watertight integrity (local strength)

Deck plate must withstand static and dynamic loads from green
sea pressure as well as internal pressure from ballast tank

Slide 4
Bulk
Carrier Structural functions of deck 3. Deck

• Stress distribution in deck

Slide 5
Bulk
Carrier Structural functions of deck 3. Deck

• Deck between hatches

Flexing in transverse direcction

Slide 6
Bulk
3. Deck
Carrier Structural functions of deck
• The element contributing to transverse strength:
– Deck plate and transverse stiffener between hatches
– Hatch end girder
– Upper stool tank

Slide 7
Bulk
3. Deck
Carrier Functions of deck

2. Upper flange in hull girder (global strength)


The deck plating and
longs outside line of
hatches are carrying
the vertical bending Global loads are
acting on the hull
moments from still girder beam
water and wave
induced bending
moments along the
vessel length
Deck structure is
acting as web in hull
girder beam

Cont.
Slide 8
Bulk
3. Deck
Carrier Hull damages deck

Characteristic damages for deck are:


1. Cracks in deck plate at end of longitudinal hatch coaming
2. Buckling of deck between hatches
3. Crack in deck plate in way of hatch corner

Slide 9
Bulk Crack in deck plate at
Carrier 3. Deck
hatch coaming end
• Longitudinal stresses are going into the side hatch coamings
• At the toe of the bkt. There is a local stress concentration

Possible consequences:
- Water leak to cargo
- Long crack – longitudinal strength problem

Slide 10
Bulk
Carrier Buckling of deck between hatches 3. Deck

• Ore carrier (250 000 DWT) Local buckling of deck


plates and transverse stiffeners.
• Deck plates and transv. Stiffn. buckled

Slide 11
Bulk
Carrier Buckling of deck between hatches 3. Deck

Slide 12
Bulk
Carrier Buckling of deck between hatches 3. Deck

• Buckling caused by excessive stresses in


transverse direction deck between hatches

2 adjacent holds filled

Slide 13
Bulk
Carrier Buckling of deck between hatches 3. Deck

• Possible consequences of buckling of deck


between hatches:
- Ships transverse strength severely affected
- Ships sides comes in
- Hatch coamings deformed
- Loss of weather tight integrity

Slide 14
Bulk Hull Structural Breakdown -
Carrier 4. Bhd.
Bulkhead

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside tank
7. Hatch cover & coaming

Slide 1
Bulk
4. Bhd.
Carrier Structural functions of bhd.

1. Cargo hold boundary (local strength)


- Resist internal pressure from cargo / ballast
- Resist water flooding
2. Transverse strength of the hull girder

Slide 2
Bulk
Carrier Structural build up of deck 4. Bhd.

Corrugated bhd.

Lower stool

Upper stool

Slide 3
Bulk
Carrier Structural build up of deck 4. Bhd.

Upper stool diaphragm


Hatch coaming bkt

Lower stool diaphragm

Shedder plate

Slide 4
Bulk
4. Bhd.
Carrier Structural functions of bhd.

1. Cargo hold boundary (local strength)


Transverse bhd. plate must withstand static
and dynamic loads from bulk cargo and
ballast

The bulkhead must also withstand the water pressure


from flooding of cargo hold without collapse

Slide 5
Bulk
Carrier 4. Bhd.

Slide 6
Bulk
Carrier Structural functions of bhd. 4. Bhd.

Design load conditions


• Water flooding
• ” Light cargo ” full hold

SF Bm

High stress lower /


upper end & midfield
Slide 7
Bulk
Carrier Structural functions of bhd. 4. Bhd.

flange

Web

Slide 8
Bulk
Carrier Structural functions of bhd. 4. Bhd.

Moment One sided load on bhd. Introduce a moment


in lower stool.
Size of moment incrase by narrow lower
stool ( s – on sketch)
High stress at intersection lower stool
diaphrame and longitudinal girders
s Narrow stool – high shear stress in
Slide 9
diaphrames
Bulk
Carrier
Structural functions of bhd. 4. Bhd.

• Transverse bhd. Supports the double bottom long. girders

Moment on
lower stool

Empty hold
Loaded hold

Slide 10
Bulk
Carrier Structural functions of bhd. 4. Bhd.

• Transverse bhd. Carry


global shear from
double bottom to ship
side

Net load from cargo

Slide 11
Bulk Structural functions of bhd.
Carrier 4. Bhd.

• Upper and lower stool transverse strenght of hull

Flexible part

Slide 12
Bulk
Carrier
Hull damages transverse 4. Bhd.
bulkhead

Two characteristic damages for transverse bulkheads:


1. Collapse of bulkhead due to corrosion in lower stool diaphrames.
2. Shear buckling of corrugated bulkhead due to excessive
corrosion

Slide 13
Bulk
4. Bhd.
Carrier Collapse of transverse bulkhead

Capesize Bulk Carrier 9 holds – 20 years


• Loaded with pellets alternate holds
• Bhd. Hold 8/9 collapsed at bottom
• Hatch coamings / covers pulled
down
Moment
• Inspection revealed heavy corrosion
in lower stool
• Void space – humidity – heating in
double bottom below.

Heavy corrosion s
Slide 14
Bulk
4. Bhd.
Carrier Collapse of transverse bulkhead

LO W
E
Bulk Carrier loaded with pellets DIA R STO
PHR O
AM L
E
1. Transverse bulkhead collapsed at
connection between lower stool and
tank-top

2. Inspection revealed excessive corrosion


at the lower end of the diaphrames in SF Bm
excess of 50%.

3. Bulkhead collapsed due to insufficient


shear area at connection to tank-top

Casualty
Slide 15 information
Bulk Collapse of transverse bulkhead
4. Bhd.
Carrier Impact on function

• No boundary between cargo holds


• Transverse strength of hull girder lost
• Watertight integrity lost upper deck
• To be repaired before leaving port

Slide 16
Bulk
Carrier
Shear buckling transverse 4. Bhd.
corrugated bulkhead

Capesize bulkcarrier 7,5 years found with shear buckling on


transverse corrugated bulkehad observed during routine
inspection.

Experience
feedback

2 adjacent holds filled


Buckling
cause

Slide 17
Bulk Shear buckling transverse corrugated
Carrier 4. Bhd.
bulkhead impact on function

• Hatch end coaming will be deformed – impact


on weather-tightness - flooding
• Longitudinal girders in double bottom is getting
less support at transverse bulkhead – more
stresses in the floors.
• Hopper tanks will rotate more – loads on side
frames will increase
• Vessels transverse strength will be severely
affected.
• Vessel may capsize!

Slide 18
Bulk Hull Structural Breakdown –
Carrier 5. Hopper tank
Hopper tank

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank

Slide 1
Bulk
Carrier Structural functions hopper tank 5. Hopper tank

1. Cargo hold boundary (local strength)


- Resist internal pressure from cargo / ballast
- Resist sea pressure on ship side
2. Give support for side structure and double bottom
3. Web in hull girder (global strength)
- Side plating / hopper tank sloping plate are part of the
web in the hull girder beam
- Hopper tank bottom plate and lower part of side plate are
part of the bottom flange in the hull girder

Slide 2
Bulk
Carrier Structural build up hopper tank 5. Hopper tank

Hopper tank
sloping plate

Hopper tank side


plate
Bilge plate

Bottom side girder


outboard

Slide 3
Bulk
Carrier Structural build up hopper tank 5. Hopper tank

Hopper transverse web


frame
Vertical side frame
supporting bkt.

Slide 4
Bulk
Carrier
Structural functions of hopper 5. Hopper tank
tank

Plate – Stiffener – Web frame – Panel – Hull girder

1. Cargo hold boundary (local strength)


Hopper tank sloping plate must withstand
static and dynamic loads from bulk cargo
and ballast

1. Watertight integrity (local strength)


Bottom and side plate must withstand static Cont.
and dynamic loads from external sea pressure
and from internal ballast

Slide 5
Bulk Structural function
Carrier 5. Hopper tank
Local loads
Design load conditions
• Ballast pressure
• Ore load

Pressure due
to cargo

Pressure due
to ballast

Slide 6
Bulk Structural function
Carrier 5. Hopper tank
Hopper tank Local loads

High stress at webframe


connection & midfield

BM and SF distribtion for a single beam


with distributed load and fixed ends

Similar for side longs and


Slide 7 bottom longs
Bulk Structural function
Carrier 5. Hopper tank
Hopper tank Local loads
Combined effect of pressure on ship side and on double
bottom gives compression stresses in hopper plate
ure
re ss
a p
Se

Full load condition


empty hold

Sea pressure
Slide 8
Bulk
Carrier Structural function of webframe 5. Hopper tank
Local loads

Concentrated
loads from
Hopper hopper longs
tank SF BM
webframe

Areas with high Back


shear stress

Slide 9
Bulk Functions of hopper tank
Carrier 5. Hopper tank
global loads

Global loads are acting on


Web in hull girder (global strength) the hull girder beam

Ship side, hopper


tank and top-wing
tanks is taking up
global shear forces
from wave induced
loads and
weight/buoyancy
distribution along the
vessel length

Slide 10
Bulk
Carrier Global function of hopper tank 5. Hopper tank

Shear flow
distribution in
hopper tank
Global shear force

Note the shear force is


distributed between
hopper tank sloping
plate and ship side

Slide 11
Bulk
Global response of hopper tank 5. Hopper tank
Carrier

High shear stress in


hopper tank plate and
outboard double bottom
girder towards
bulkheads

NET LOAD
ON DOUBLE
BOTTOM
GIRDER
Slide 12
Bulk
Carrier Global response of hopper tank 5. Hopper tank

Net load
Sea on double
pressure h ear bottom
S ess
str

Effect of side pressure and net load on double bottom


gives torsion of hopper tank, specially in loaded ore hold
Slide 13
Bulk
Carrier Hull damages Hopper tank 5. Hopper tank

Characteristic damages for hopper tanks:


1. Cracks in way of knuckle line between hopper tank sloping plate
and inner bottom plate
2. Crack in webframe in way of sloping plate lower long.
Connection to webframe

Slide 14
Bulk
Carrier
Crack in webframe at hopper 5. Hopper tank
tank / inner bottom knuckle
Heavy ballast condition
Net load down and out on
shell side

Stress concentration in
way of scallop

Slide 15
Bulk
Carrier
Repair method 5. Hopper tank

• Close scallop by doubler


plate, (reduce local stress
concentration)
• Fit bracket in line with inner
bottom (reduce effect of
hard spot where inner
bottom welded to webframe)

Or:
• Vertical brackets fwd. / aft
of webframe (distribute the
stresses in way of the
webframe)

Slide 16
Bulk
Carrier Crack in webframe at lower end sloping plate 5. Hopper tank

Webframe cracked at
scallop for longitudinal

High Shear
stress

Slide 17
Bulk
Carrier Crack in webframe impact on function 5. Hopper tank

• Crack will reduce webframe strength


• Hopper tank longitudinals will transfer more
load to the adjacent webframes
• Hopper tank longitudinal may loose its support
– double span of stiffener
• May develop cracks in adjacent webframes
• May develop cracks in hopper tank plate –
water flooding of cargo hold

Slide 18
Bulk Hull Structural Breakdown –
Carrier 6. Topside tank
topside tank

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
7. Hatch cover & coaming

Slide 1
Bulk Structural functions topside
Carrier 6. Topside tank
tank

1. Cargo hold boundary (local strength)


- Resist internal pressure from cargo / ballast
- Resist sea pressure on ship side
2. Give support for side structure and hatch coaming
3. Web in hull girder (global strength)
- Side plating / top-wing tank sloping plat are part of the
web in the hull girder beam
- topside tanks upper part is part of the upper flange in
the hull girder beam

Slide 2
Bulk
Carrier Structural build up topside tank 6. Topside tank

Deck plating & longs

Topside tank, vertical strake

Topside tank, sloping plate &


longs
Topside tank, side plate& longs

Slide 3
Bulk
Carrier Structural build up topside tank 6. Topside tank

Topside tank transveres webframe,


deck

Topside tank transveres webframe,


side

Topside tank transveres webframe,


sloping plate

Vertical side frame


supporting bkt’s, upper

Slide 4
Bulk
Carrier
Structural functions of topside 6. Topside tank
tank tank

Plate – Stiffener – Web frame – Panel – Hull girder

1. Cargo hold boundary (local strength)


topside tank sloping plate must withstand
static and dynamic loads from bulk cargo
and ballast

1. Watertight integrity (local strength)


Deck and side plate must withstand static Cont.
and dynamic loads from external sea pressure
and from internal ballast

Slide 5
Bulk Structural function
Carrier 6. Topside tank
Local loads
Design load conditions
• Ballast pressure
• Light bulk cargo / ballast
Pressure due to • Sea pressure
ballast ( cargo)

Slide 6
Bulk Structural function
Carrier 6. Topside tank
Hopper tank Local loads
Topside tank lower side long. High stress at webframe
connection & midfield

BM and SF distribtion for a single beam


with distributed load from external and
sea-presure and fixed ends

Cont.

Slide 7
Bulk Structural function
Carrier Hopper tank Local loads 6. Topside tank

BM & SF upper end vertical side frame

External sea pressure Distributed load on side


frame
Sea pressure on long

+
Load from vert.
stiffener

BM

SF
Back

Resulting BM and SF
Slide 8
Bulk
Carrier
Global strength function of 6. Topside tank
topside tank, bending moment
Flange in hull girder (global strength)

Global loads are acting on the Upper part of ship side and sloping plate are
hull girder beam from cargo important contributors to the top flange in the hull
distribution and wave loads girder beam

Cont.
Slide 9
Bulk Global strength function of
Carrier 6. Topside tank
topside tank, shear

Global loads are acting on


Web in hull girder (global strength) the hull girder beam

Ship side, hopper


tank and top-wing
tanks is taking up
global shear forces
from wave induced
loads and
weight/buoyancy
distribution along the
vessel length

Cont.
Slide 10
Bulk
Carrier Global Strength topside tank 6. Topside tank

Shear flow
distribution
topside tank
Global shear force

Note the shear force is


distributed between
hopper tank sloping
plate and ship side

Slide 11
Bulk
Carrier Strength topside tank 6. Topside tank

Full load condition


Ore hold
FEM - PLOT
Topside tank rotate up and out
POSTFEM 5.6-02 SESAM 18 MAR 3
MODEL: T1-1 DEF = 100
2: LINEAR ANALYSIS
GAUSS D-STRESS SIGMX
SURFACE: 1
MAX = 85.8 MIN = -168

73.8
61.7
49.6
37.5
25.5
13.4
1.33

Sea pressure -10.7


-22.8
-34.9
-47
-59
-71.1
-83.2
-95.2
Z -107
-119
X Y -131
-144
-156

Cont.

Net load on double bottom and side


Slide 12
pressure rotate hopper tank as shown
Bulk
Carrier Global response of topside tank 6. Topside tank

High shear stress in topside tank


sloping plate and ship side towards
transverse bulkheads due to global
shear stresses and torsion of topside
tank

Slide 13
Bulk
Carrier Hull damages topside tank 6. Topside tank

Characteristic damages for topside tanks:


1. Buckling deformation due to overpressure of ballast tank
2. Crack in lower side long in topside tank
3. Heavy corrosion topside tank webframe

Slide 14
Bulk
Carrier 1. Overpressure of topside tank 6. Topside tank

• Vessels with high ballast pump capacity,


filled to overflow through air pipes, with
possible excessive pressure in topside
tank

Typical location for


overpressure buckling

Slide 15
Bulk
1. Overpressure of topside tank 6. Topside tank
Carrier
impact on function

• Deformed webframe has lost its strength and


may not be able to support the side and sloping
plate longs.
– If longs are not efficiently supported at webframes
they may be excessively loaded in the mid-field, and
may buckle, however normally a local strength
problem

Slide 16
Bulk
Carrier 2. Crack lower side long 6. Topside tank

Experience
feedback
Fatigue crack through
side long. Flange in
way of weld to flatbar
stiffener on top

Slide 17
Bulk 2. Crack lower side long.
Carrier 6. Topside tank
impact on function

S B • Crack impact on function


F m – Crack through side long. may lead to
penetration of shell side, and cause
leak of water.
• If side longs are cracked, the upper
support for the vertical side frame is
weakened
• Less fixation at upper end of vertical
side frame will give higher stresses in
the field and in way of lower end.
• The stresses in the vertical side
frames may become excessive –
could lead to collapse of side frame
and water flooding.

Slide 18
Bulk
Carrier 3. Heavy corrosion in topside tank 6. Topside tank

Vessel with vertical


stiffener on ship side
and sloping plate
Poor buckling strength
exposed to longitudinal
compression stresses
Calculation of allowable
t-min values for side &
sloping plate revealed
marginal allowable reduction

Slide 19
Bulk
Carrier 4. Corrosion of webframes in topside 6. Topside tank
tank

Heavy local wastage of


webframe in way of deck &
side longs

Slide 20
Bulk
Carrier 4. Corrosion of webframes in topside 6. Topside tank
tank consequence

• Local corrosion of webframe


may lead to deck longs lose
their attachment to webframe
– Span for deck longs two times
design value, Local strength
requirement increase by 4-
times (square of the stiffener
span)
– Buckling capacity significantly
reduced

May lead to global structural collapse !

Slide 21
Bulk
Carrier Hatch cover & coaming 7. Hatch cover & coaming

1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
7.
Hatch cover & coaming

Slide 1
Bulk Structural functions of
Carrier 7. Hatch cover & coaming
Hatch cover & coaming

1. Watertight integrity (local strength)


- Resist dynamic loads from green seas, horizontal
& vertical pressure
2. Hatch coaming supports the hatch covers
3. Hatch end coaming contributes to transverse strength

Slide 2
Bulk
Carrier Structural build up of deck 7. Hatch cover & coaming

• Longitudinal hatch coaming, web & flange


• Hatch end coaming, web & flange
• Hatch end bracket
• Hatch side bracket
Slide 3
Bulk Structural functions
Carrier 7. Hatch cover & coaming
Hatch cover & coamings

Plate – Stiffener – Web frame – Panel – Hull girder

1. Watertight integrity (local strength)


Hatch cover & coaming plate must withstand dynamic loads from
green sea pressure as well internal pressure from ballast in
combined cargo / ballast hold.

2. Load on hatch covers (local strength)


Hatch cover & coaming plate must withstand static and dynamic
Cont.
loads from deck cargo if this is allowed (containers / timber ).

Slide 4
Bulk Structural functions
Carrier 7. Hatch cover & coaming
Hatch cover & coamings

• Longitudinal global stresses High stress areas

• The longitudinal stresses in deck due to cargo


distribution and wave loads will ”flow” into the
longitudinal hatch coamings. The hatches in the
midship region with full longitudinal stresses
most exposed
Slide 5
Bulk Structural functions
Carrier 7. Hatch cover & coaming
Hatch cover & coamings

• Transverse stresses

Slide 6
Bulk
Structural function local load 7. Hatch cover & coaming
Carrier
hatch cover

l
q
Transv.
girder
q x l /2

SF. Q = q x l /2
BM.

M = q x l2 / 8

Hatch cover with green Transverse girder


seas load single beam with
distributed load

Slide 7
Bulk
Carrier
Hull damages hatch 7. Hatch cover & coaming
cover/coaming

Characteristic damages for hatch cover & coaming are:


1. Crack in hatch coaming flange
2. Shedder plate
3. Corrosion on hatch covers

Slide 8
Bulk Crack in deck plate at
Carrier 7. Hatch cover & coaming
hatch coaming end
Crack in hatch coaming flange
amidships

Note cut-outs for hatch


cover hydraulic lifting
jacks

Local high stress


concentration due to
square cut-outs and
reduced cross section
area

Slide 9
Bulk Crack in deck plate at
Carrier 7. Hatch cover & coaming
hatch coaming, consequence

- Crack in coaming may cause


water leakage – damage to
cargo
- Crack may propagate to main
deck
- Impact on longitudinal
strength

Slide 10
Bulk
Carrier Corrosion of hatch covers 7. Hatch cover & coaming

Slide 11
Bulk Corrosion of hatch covers
Carrier 7. Hatch cover & coaming
Impact on function

• Moisture in cargo – some dry bulk cargoes may


become liquified (Ref. IMO code for safe practice for solid bulk
cargoes BC code sec. 7 App. A)

• Reduced thickness of stiffeners and girders may


cause collapse of stiffener / girder

• Possible flooding of cargo holds – impact on


longitudinal strength and stability / trim

Slide 12
Container
Ships Container Ships - Hull Structure

Slide 1 18.02.2005
Container
Ships Contents – Container Ships

1. Introduction to Container Ship hull structure


2. Hull structural breakdown – function of hull elements:
• Bottom, side, hatch, deck and hatch coaming and transverse
bulkhead including relevant hull damages for all structural
elements

3. Case

Slide 2 18.02.2005
Container
Ships Ship related characteristics

Feeder Any Open Top


proposals?

• Double Hull
• Flexible hull girder – torsion
• Critical hull girder strength – high tensile steel
• High freeboard
• Worlds largest engines (100 000 BHP)
• High Speed
• Light loads
• Value of cargo up to 5 times value of ship
• Liner Trade

Panamax
Slide 3 18.02.2005

Post Panamax
Container
Ships Historical Fleet Development

Container Carriers,
Bulk Carriers and Oil Tankers

Mill. TEU Mill. Dwt.


6 500
Container Carriers (TEU)
5 Bulk Carriers (Dwt.) 400
Oil Tankers (Dwt.)
4 300
3
200
2
100
1
0 0
1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002

Average growth 1997 - 2002:


Container Carriers: Bulk Carriers: Oil Tankers:
+9.3 % +3.1 % + 3.2 %

2002 - Year-end
Slide 4 figures 18.02.2005
Source: Fairplay/Clarkson
Container
Ships It started in the late 50’s

Slide 5 18.02.2005
Container
Ships The Container Ship Development

• Container ship era started late 60’s


• 70 ship below 2000 TEU delivered before 1970
• In the 70’s ships up to 3000 TEU
• Big Panmax built in the 80’s, exceeding 4000 TEU
• Post Panmax ships today designed with capacity
exceeding 8000 TEU
• 10000 TEU now contracted at HHI

Slide 6 18.02.2005
Container
Ships Types of Container Ships

Feeder • Loa 100 - 200 m long Open Top


• Service speed range is 18 to 22 Knots in general
• Cranes are often arranged to achieve flexible
operating ability
• Damage stability criteria influence on hatch
cover tightness and subdivision of hold area
• Fully aft located deckhouse can be seen often

Mixed stowage (Russian stowage) in hold is
Panamax
common

Post Panamax

Slide 7 18.02.2005
Container
Ships Types of Container Ships

Feeder Open Top


• 3800 – 4800 TEU
• Max Loa = 294 m
• Service speed 24 knots
• 11 rows in hold in general, but 12 rows is possible
• 8 tiers in hold, 5 tiers on deck

Panamax

Post Panamax

Slide 8 18.02.2005
Container
Ships Types of Container Ships

• Loa 270Feeder
m (5,500 TEU) to 340 m (9000 TEU) Open Top
• 5,500 TEU has been popular size, but it’s a trend that the
ships become bigger and bigger
• Service speed 25-26 knots
• HT40 steel is often used to upper deck and hatch coaming

Panamax

Post Panamax

Slide 9 18.02.2005
Container
Ships The Cargo

Total value = Ship + Cargo = 100 + 500 = 600 000 000 USD

Slide 10 18.02.2005
Container
Ships The Cargo

Post Panamax Container Ship in Typhoon


Babs - Pacific, October 98
• 300 containers lost
• ab. 100 more damaged
• Cargo claim ~ 50mUSD (or even higher)
Slide 11 18.02.2005 • New ship price ~ 92mUSD
Container
Ships Structural breakdown of hull

- A vessel’s hull can be divided into different hull


structural elements

- Each element has its own function in the total hull


integrity
- In order to assess the structure of a Container Ship you
need to understand the function of the structural element
you are looking at
Slide 12 18.02.2005
Container
Ships Hull Structural Breakdown

1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead

Slide 13 18.02.2005
Container
1. Bottom
Ships Hull Structural Breakdown

1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead

Slide 1 18.02.2005
Container
1. Bottom
Ships Structural functions of bottom

1. Watertight integrity (local strength bottom / inner bottom)


- Resist external sea pressure (bottom)
- Resist internal pressure from ballast & fuel oil
2. Carry net load on double bottom girder structure
- Inner bottom / bottom plate & stiffn. are girder flanges
- Double bottom floors / girders are webs in double bottom
girders
3. Bottom flange in hull girder (global strength)
- Bottom and inner bottom structure is the bottom flange
in the hull girder
Slide 2 18.02.2005
Container
Structural build up of bottom
1. Bottom
Ships

Bottom plating
Longitudinal girders w/ longitudinals

Floor Hopper Tank


Slide 3 18.02.2005
Container
1. Bottom
Ships Structural functions of bottom

Stress distribution in a double bottom structure


follows the hierarchy:
→ Plating
→ Longitudinals
→ Floors / girders
→ Bulkheads /side

Slide 4 18.02.2005
Container
Functions of inner bottom 1. Bottom
Ships

Cargo hold boundary (local strength)

The internal loads from tanks induce shear


forces and bending moments in the inner
bottom longitudinals as single beams
(between floors)

BM and SF distribtion for a single beam


with distributed load and fixed ends

Slide 5 18.02.2005
Container
Functions of inner bottom 1. Bottom
Ships

External loads from container sockets


induce shear forces and bending moments
in the floors and girders

Slide 6 18.02.2005
Container
1. Bottom
Ships
Load response double bottom

Stresss flow
shortest way to
support

Slide 7 18.02.2005
Container
Double bottom girders load response 1. Bottom
Ships

• girders & floors carry the net load to hopper tank and
support- and water tight bulkhead
•longitudinal girders carry most of the load towards
transverse bulkhead
• length / width ratio is important for the distribution of loads
between girders & floors
• the stiffest elements are taking most of the load / stresses
seek the shortest way to supports

Slide 8 18.02.2005
Container
1. Bottom
Ships Functions of double bottom girder

Net Load on double bottom

Slide 9
Longitudinal girders represented by springs
18.02.2005
Container
1. Bottom
Ships Functions of double bottom girder

Net Load on double bottom

Shear Force

Bending
Moment

Slide 10 18.02.2005
Container
1. Bottom
Ships Functions of double bottom girder

Net Load on double bottom

Shear
Force

Bending
Moment

Slide 11 18.02.2005
Container
1. Bottom
Ships Functions of bottom

Bottom flange in hull girder (global strength)


The bottom and inner Global loads are
acting on the hull
bottom longs and girder beam
longitudinal girders
are carrying the
vertical bending
moments from still
water and wave
induced bending Bottom structure is
moments along the acting as flange in
hull girder beam
vessel length

Slide 12 18.02.2005
Container
1. Bottom
Ships Functions of bottom

Post-Panamax Container Ship


Moment & Shear Force Diagram

Bending Moment [tm]


Shear Force [t]

ENGINE ROOM

Slide 13 18.02.2005
Container
1. Bottom
Ships Total BM acting on a vessel

Total hull girder bending moment = Mstill water + M wave

Mwave
BM limits
Hogging

Mstill water
Sagging

Slide 14 18.02.2005
Container
1. Bottom
Ships Highly stressed areas

Deck
•Bottom plate/longs middle of empty holds
(compression )
•Bottom plate in loaded holds (tension)
•Inner bottom plate middle of loaded holds
NA (compression )

Inner Bottom

Bottom

Global bending Double bottom bending


Slide 15 18.02.2005
Container
Hull damages bottom / inner 1. Bottom
Ships
bottom

Characteristic damages for bottom are:


1. Crack at connection of longitudinals to floors
2. Indents of inner bottom plate

Slide 16 18.02.2005
Container
Crack at connection of longitudinal to floor 1. Bottom
Ships

• Floor in way of high shear stress


• Connection at bottom longitudinals
• Areas exposed to high fatigue loading

Slide 17 18.02.2005
Container
Crack of floor 1. Bottom
Ships
Impact on function

• Loss of support of longitudinals – increased


stresses in adjacent structure
• Large crack in floor – increased stresses in
adjacent floors and girders

Slide 18 18.02.2005
Container
Ships
Indents of inner bottom plate 1. Bottom

Slide 19 18.02.2005
Container
Ships
Indents of inner bottom plate 1. Bottom

• Severe indents – cracks – leakage


• Impact on buckling capacity of panel

Slide 20 18.02.2005
Container
Ships
Contact damages in bottom plate 1. Bottom

Slide 21 18.02.2005
Container
Contact damages of bottom plate 1. Bottom
Ships
Impact on function

• Severe indents – cracks – leakage


• Impact on buckling capacity of panel

Slide 22 18.02.2005
Container
Ships Hull Structural Breakdown 2. Side

1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead

Slide 1
Container
Ships Structural functions of ship side 2. Side

1. Watertight integrity (local strength)


- Resist external sea pressure
- Resist internal pressure from ballast / fuel oil tanks
2. Carry net load on double side structure
- Inner side / side plate are girder flanges
- The webs act as web in double side girder

3. Web in hull girder (global strength)


- Side plating and inner side act as the web in
the hull girder beam

Slide 2
Container
Ships Structural build up of ship side 2. Side

Strength deck

Side shell
Longitudinal
Side longitudinal bulkhead

Side stringer Hopper structure


Flat, recess or step
Side frame

Slide 3
Container
Ships Local function: Watertight integrity 2. Side

External static and dynamic loads


induces shear forces and bending
moments in the side and inner side
longitudinals as single beams (between
each web frame)

Side long.as a single


beam between two
web frames

BM and SF distribtion for a single beam


with distributed load and fixed ends

Slide 4
Container
Ships Local function: Webs in a double side 2. Side

-Side longs are supported at the web


frames
- Web frames are supported at the
stringers and at the deck and bottom
Shear Bending
force moment

High Shear

Slide 5
Container
Ships Local function: Stringers in a double side 2. Side

Stringers contribute to the stiffness of the double hull


ship side, which means:

High shear stress in


stringers towards the
transverse bulkhead

Slide 6
Container
Ships Loads on the ship side 2. Side

s
m container
e t fo rce fro
N

Net force

Min cargo / max draught


Max cargo / min draught
Slide 7
Container
Ships Global function: Web in hull girder 2. Side

Web in hull girder (global strength)


Ship side is taking up Global loads are
global shear forces acting on the
resulting from the hull girder beam
hull girder bending
moment and
weight/buoyancy
distribution along the
vessel length

Side plating is
acting as web in
hull girder beam

Slide 8
Container
Ships Global function: Web in hull girder 2. Side

Web in hull girder (global strength) Global loads are


acting on the
Ship side is taking up hull girder beam
global shear forces
resulting from the
hull girder bending
moment and
weight/buoyancy
distribution along the
vessel length

Side plating is
acting as web in
hull girder beam

Slide 9
Container
Ships Function of ship side 2. Side

Shear Force Distribution

Be
n
mo ding
Shear force

me
nt

Slide 10
Container
Ships Global function: Web in hull girder 2. Side

Global shear forces resulting from the distribution of cargo


and buoyancy are taken up in the ship side plating

Area effective in
transferring shear
force
Shear stress distribution resulting from
global loads for midship section
Slide 11
Container
Ships Hull damages in ship side 2. Side

Characteristic damages for ship side:


1. Indents in ship side
2. Fatigue Cracks in side longitudinals
3. Fatigue Cracks in web frame cut out

Slide 12
Container
Ships Indents of side shell with stiffeners 2. Side

Mainly from contact damages:

The terms indents and buckling should not be mixed up with each other,
as the cause for these damages are different:
Indents: Caused by lateral forces.
Slide 13
Buckling: Due to excessive in-plane stresses
Container
Ships
Acceptance Criteria 2. Side
Deformations

Local Plate Indents (contact / slamming deformations);


Maximum Depth S/12 provided;
¾ smooth indent
¾ no cracks
Less than
¾ Small deformation (less than 15
15deg
deg) out of plane for stiffeners
and girders

New IS 5.1 Technical survey Guide


Slide 14
Container
Ships Consequense of indents 2. Side

Sharp indents may lead to


cracks and possible leakage

Large area set in (plating and stiffeners)


gives reduced buckling capacity
Adjacent areas may then be overloaded

Slide 15
Container
Ships Fatigue cracks in longitudinals 2. Side

• Cracks have been detected due


to FO leakage to the sea
• 270 cracked longitudinals
• Ship was 7 years of age

This could be the


future problem in
many container ships!

Slide 16
Container
Ships Fatigue cracks in longitudinals 2. Side

Side longs connection to


webSlideframe
17 & transverse bhd.
Container
Ships Cause for cracking in side longitudinals 2. Side

Fatigue Damages are caused by


Dynamic Loading

Slide 18
Container
Ships Cause for cracking in side longitudinals 2. Side

Potential problem area

Ex.
P ana
ma
x •High alternating bending stresses towards the end
supports (web frames)
•Highly stressed areas created around geometric
’hard points’ (bracket toes, scallops, flat bars)

Slide 19
Container
Ships Stress concentration factors 2. Side

• Kg : Gross Geometry (from FEM analysis or standard values)

• Kw : Weld Geometry (typical 1,5)

• Kte : Eccentricity tolerance (production tolerances)

• Ktα : Αngular mismatch (production tolerances)

• Kn : Unsymmetrical Stiffeners (L & bulb-profiles)

Slide 20
Container
Ships Fatigue Life 2. Side

3
⎛ 1 ⎞
⎜ ⎟
N ≈ C⎜ ⎟
⎜ σK ⎟
⎝ ⎠
Where:
N = Fatigue life (normally 20 years)
σ = Nominal Stress (dynamic stress amplitude)
K = Stress Concentration Factor
C = Constant (including the environment and mean stress
level i.e. compression / tension)
Slide 21
Container
Ships Standard repair proposal longs / web frames 2. Side

Slide 22
Container
Ships Consequence of damage 2. Side

Cracks in side longitudinals:


- oil leakage and pollution
- longitudinal may break off
- in worst case (a series of cracks in same area) could induce a
larger fracture (loss of ship side)
Slide 23
Container
Ships Fatigue cracks in web frames 2. Side

Cracks around openings for


side longitudinals in web
frames
Cr
ac
ks

Slide 24
Container
Cause for cracking in cut outs for
Ships 2. Side
longitudinals

Sea loads induce shear stresses in the web frame

High shear stresses


Shear stress around openings etc,
where shear area is
reduced

Shear stress

Slide 25
Container
Ships Consequence of fatigue crack in webs 2. Side

How does the damage impact on the function?

Side longitudinals
loose their support

Re-distribution of shear
stresses in web frame

May lead to overloading


of adjacent structure

Slide 26
Container
Ships “Rules of Thumb” Regarding Fatigue 2. Side

• Fatigue is not an exact science


– ±10% stress → ±30% fatigue life
• High tensile steel ≈ Mild steel
• Corrosive environment → (Fatigue life / 2)
• North Atlantic/Pacific → (Fatigue life / 2)
• Symmetric profiles have longer fatigue life

Slide 27
Container
“Rule of thumb” regarding fatigue crack
Ships 2. Side
repairs

• Workmanship has a significant impact on fatigue life


• Repair as function of time for crack to develop:
Years
ƒ 0-5 Design improvement recommended, check
misalignment, possible vibration related

ƒ 5-10 Design improvement recommended

ƒ 10-15 Repair to original standard normally acceptable, grinding out


and re-welding may also be considered towards 15 years *

ƒ < 15 Repair by re-welding normally acceptable *

* Note! cracks in main deck / hatch opening


corners to be specially considered
Slide 28
Container
Ships Hull Structural Breakdown 3. Hatch

1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead

Slide 1
Container
Ships Structural functions 3. Hatch

1. Load on hatch covers (local strength)

• must withstand static and dynamic loads from


containers

2. Allow for hull deformations

3. Weather tightness

• Resist water pressure

Slide 2
Container
Ships Structural build up 3. Hatch

Support Pads Pin stopper


(Vertical support) (Rolling / pitching)

Longitudinal
stopper (Pitching) Hold down device
(Vertical support)
Slide 3
Container
Structural functions:
Ships
3. Hatch
Container load (local strength)

A-A

Shear
A Force

Bending
Moment

Hatch cover with container load


Slide 4
Container
Structural functions:
Ships
3. Hatch
Container load (local strength)

Wind Transverse
Acceleration

Ph

Slide 5
Container
Structural functions:
Ships
3. Hatch
Allow for Hull Deformations

Hull deformation looking down at deck

Ship Size Panamax. + 7000 TEU + 9000 TEU


Diagonal
deflection 70 100 150
(mm)

Slide 6
Container
Structural functions:
Ships
3. Hatch
Allow for Hull Deformation

Slide 7
Container
Structural functions:
Ships
3. Hatch
Weather tightness

• Weather tight hatches are to have packing

• Some hatches are not weather tight, i.e. no packing. In case


of non weather tight hatches, this is written in the Load Line
report.

Slide 8
Container
Ships Hull damages 3. Hatch

Characteristic damages related to the hatch cover are


damages to the:
• Hatch Cover Support

Slide 9
Container
Ships Hull damages - hatch cover support 3. Hatch

Heavily worn steel to steel

Damaged low friction pad

Damage due to corrosion


and high forces

Slide 10
Container
Ships Hull damages - hatch cover support 3. Hatch

Low friction bearing pad


Slide 11
Lubripads for big ships
Container
Ships Consequence of damage 3. Hatch

• Damages to friction pad may cause an undesired stiff


connection
• Introduction of new forces
• Potential cracks in the coaming

Slide 12
Container
4.
Deck and
Ships Hull Structural Breakdown coaming

1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead

Slide 1
Container
Deck and
Ships Structural build up 4.
coaming

Hatch end coaming Hatch coaming top Hatch side coaming

Coaming stay

Hatch side coaming

Slide 2
Container
4.
Deck and
Ships Structural functions coaming

1. Watertight integrity (local strength)


- Resist external sea pressure
2. Carry and transfer loads from hatch (local strength)
- Coaming stays are main load carrying element
3. Global strength
-Bending and torsion

Slide 3
Container
4.
Deck and
Ships Structural functions coaming

1. Watertight integrity (local strength)

Deck plate and hatch coaming must be watertight

Slide 4
Container
4.
Deck and
Ships Structural functions coaming

2. Carry and transfer loads from hatch (local strength)

Slide 5
Hatch cover with container load
Container
Structural functions: 4.
Deck and
Ships Container load (local strength) coaming

Stays Support

Slide 6
Container
Structural functions: 4.
Deck and
Ships Global Strength coaming

What kind of global


loads are we talking
about and which effects
do they have?

Vertical Bending Moment

Slide 7
Container
Structural functions: 4.
Deck and
Ships Global Strength coaming

Horizontal Bending
Moment

Slide 8
Container
Structural functions: 4.
Deck and
Ships Global Strength coaming

Torsion

Slide 9
Container
Structural functions: 4.
Deck and
Ships Incorporate hull deformation coaming

Deck plate and coaming must be strong


enough to withstand the combination of all the
loadcases!

A typical combination of stresses could be:


• Max Still water bending moment (vertical + horizontal + torsion)
• 45% vertical wave bending moment
• 100% horizontal wave bending moment
• 100% wave torsion
Slide 10
Container
4.
Deck and
Ships Hull damages coaming

Characteristic damages related to deck & hatch coaming are:


1. Hatch Coaming Stays
2. Hatch and Deck Corners
3. Knuckle at Side Hatch Coaming
4. Coaming Termination

Slide 11
Container
Deck and
Ships Cracks in hatch coaming stays 4.
coaming

High Dynamic stress due


to friction between hatch
and bearing pad

Hatch Coaming Stays


Coaming stay

Upper deck Upper deck

Slide 12
Container
Deck and
Ships Consequence of damage 4.
coaming

• Hatch coaming may loose its transverse strength


• The cracks may propagate into the deck

Slide 13
Container
Deck and
Ships Cracks in Hatch corners 4.
coaming

High global stress (vertical and horizontal bending) in addition to


torsion may result in fatigue damages in the hatch corners

Slide 14
Container
Deck and
Ships Cracks in Hatch corners 4.
coaming

High global stress (vertical and horizontal bending) in addition to


torsion may result in fatigue damages in the hatch corners

Slide 15
Container
Deck and
Ships Cracks in Hatch corners 4.
coaming

Forward Cargo Hold


Insert plate IWO hatch corners is to be 25
% thicker than adjacent deck plate

Hatch Corner
Insert Plate

Slide 16
Container
Cracks in hatch corners 4.
Deck and
Ships Consequence coaming

• Cracks in hatch and deck corners should be


taken serious! (Contact MTPNO864 if in doubt)
• Crack in hatch corners could indicate a design
problem. It is therefore most likely to find
similar damages other places too.
• The cracks may develop rapidly in a highly
utilized structure

Repair
• Thickness increase
• Edge grinding
• Improved shape
Slide 17
Container
Deck and
Ships Cracks in Hatch Coaming Knuckle 4.
coaming

Upper
Deck

Additional force due to knuckle brings stress


concentration at upper deck connection

Cause of Damages:
• The transverse member was arranged 100 mm away from the knuckle line
• Fine mesh F.E. analysis results show high stress concentration factor of K
= 3.5 (75 mm offset distance and 20° of knuckle angle) at the knuckle point

Slide 18
Container
Deck and
Ships Cracks in Hatch Coaming Knuckle 4.
coaming

Upper Deck

Hatch
Knuckle in Coaming
Coaming

Cracks

Upper Deck

Slide 19
Container
Deck and
Ships Cracks in Hatch Coaming Knuckle 4.
coaming

The knuckle has to be


Consequence of crack supported. A possible
repair is insert of a
support bracket
• May influence the load carrying
characteristics of the hatch coaming
with regard to support of hatch

• Reduced longitudinal strength

Slide 20
Container
Deck and
Ships Hatch Girder / Coaming Termination 4.
coaming

Slide 21
Container
Deck and
Ships Hatch Girder / Coaming Termination 4.
coaming

Crack

Slide 22
Container
Deck and
Ships Hatch Girder / Coaming Termination 4.
coaming

Consequence
Crack may develop and penetrate the deck

Repair proposal
– Meeting angle of bracket to be less than 15 degrees
– Bracket toe and flange end to be grinded after
welding
– Full penetration welding to be carried out for min.
500 mm IWO flange and 1000-1500 mm for bracket
toe
Slide 23
Container
4.
Deck and
Ships Damages to the wave breaker coaming

Slide 24
Container
4.
Deck and
Ships Damages to the wave breaker coaming

Possible buckling
problems

Sea pressure

Slide 25
Container
Damages to the wave breaker 4.
Deck and
Ships coaming
Impact of function

• Collapse of wave breaker could lead to damages to


the containers or leakage into cargo hold

Slide 26
Container
5.
Transverse
Ships Hull Structural Breakdown Bulkhead

1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead

Slide 1
Container
Transverse
Ships Structural build up 5.
Bulkhead

Transverse watertight Pillar or support


bulkhead bulkhead

Box beam Box beam web


(diaphragm)

Bulkhead stringer
Vertical girder

Slide 2
Container
5.
Transverse
Ships Structural functions Bulkhead

1. Cargo hold boundary (local strength)


- Watertight integrity
- Support of container stacks
- Support the bottom
- Support the stringers in ship side
2. Stiffness to the hull girder (global strength)

Slide 3
Container
Structural functions: 5.
Transverse
Ships Watertight integrity (local strength) Bulkhead

Damaged condition Watertight


bulkhead

Shear Bending
Force Moment

Slide 4
Container
Structural functions: 5.
Transverse
Ships Support of container stacks (local strength) Bulkhead

Pillar bulkhead

Shear Bending
Force Moment

High stress lower / upper


Slide 5
end & midfield
Container
Structural functions: 5.
Transverse
Ships Support of container stacks (local strength) Bulkhead

Racking Tipping
Stringer

Slide 6
Container
Structural functions: 5.
Transverse
Ships Support the bottom (local strength) Bulkhead

High compression

Slide 7
Container
Structural functions: 5.
Transverse
Ships Transverse strength of hull girder Bulkhead

Deformation

Torsion

Slide 8
Container
5.
Transverse
Ships Hull damages Bulkhead

Characteristic damages for transverse bulkheads:


1. Damages to cell guide
2. Damages to webs and stringers
3. Overstressed / buckled support bulkhead

Slide 9
Container
Transverse
Ships Damages to cell guide 5.
Bulkhead

Slide 10
Container
Transverse
Ships Damages to cell guide 5.
Bulkhead

Consequences of damages?
• Difficulties in loading / unloading the cargo holds
• Loss of support of containers
Slide 11
Container
Transverse
Ships Damages to webs 5.
Bulkhead

Damages to webs due to wrong loading of containers

Slide 12
Container
Transverse
Ships Typical design 5.
Bulkhead

From Specification:
“7th tier in cargo holds
shall be suitable for 40ft
long 9 feet 6 inches high
container loading.”

Slide 13
Container
Typical design 5.
Transverse
Ships Bulkhead

8’6’’Bulkhead

Slide 14
Container
Transverse
Ships Damages to webs 5.
Bulkhead

Slide 15
Container
Transverse
Ships Damages to webs 5.
Bulkhead

Consequences of damages
• Difficulties in loading / unloading the cargo holds
• Damages to webs and stringers could reduce the
container support
• Reduced vertical support of bottom

Slide 16
Container
5.
Transverse
Ships Overstressed / buckled support bulkhead
Bulkhead
Crack repaired by welding and additional stiffener

• The support bulkheads are highly stressed in


shear and equivalent stress in the outer part
• Areas with lightening holes are to be
specially
Slide 17 checked Critical area of support bulkhead
Container
Overstressed / buckled support bulkhead 5.
Transverse
Ships Impact of function Bulkhead

• Damages may lead to cracks and hence


leakage from bottom / wing tank
• Containers may shift due to reduced support
• Reduced support of bottom and consequently
other overloaded areas

Slide 18
Container
5.
Transverse
Ships Bulkhead

Slide 19

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