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DNV - Hull Structure Course PDF
DNV - Hull Structure Course PDF
Course
DNV
2005
How are the
loads taken
up by the
structure? Where is it likely
to find cracks?
Consequence
of a crack in
this detail?
Hull Structure Course
Objective:
Purpose:
Day 1
• Introduction
• Single beams & loads
• Structural connections
• Hull structure failure types
Day 2
• Fore & aft ship
• Hull structural breakdown Oil Tanker
Day 3
• Hull structural breakdown Bulk Carrier
Day 4
• Fore & aft ship
• Hull structural breakdown Container Carrier
Agenda day 1
12.30-13.15 Lunch
Slide 1
Objectives Basic Hull Strength
1. Understanding of:
The behaviour of simple beams with loads and corresponding
shear forces and moments.
The applicable local and global loads on the hull girder and the
corresponding shear forces and bending moments.
Slide 2
Simple beam properties Basic Hull Strength
Bending
moment
Load
A Compression
Section A-A
Tension
A Shear
force
Shear area: The beam has to have a sufficient cross sectional area to
take up the external load and transfer this towards the end supports.
Slide 3
Simply supported beam Basic Hull Strength
- concentrated load
ℓL/2 F
Single beam with
concentrated load,
simply supported ends
F/2 F/2
F
Shear
Q=F/2
Force
Q=F/2
Bending
Moment
M=Q x ℓL/2
Slide 4
Simply supported beam
Basic Hull Strength
– distributed load
p
Single beam with
distributed load,
simply supported ends
pL/2 pL/2
L
Shear
Q=pL2
Force
Q=pL/2
Bending
Moment
M=pL2/8
Slide 5
Beam with fixed ends - distributed load Basic Hull Strength
No rotation!
p
Single beam
with distributed
load, fixed ends
pL/2 L pL/2
Shear
Force Q=pL/2
Q=pL/2
Bending
M=pL2 /12
Moment
M=pL2 /24
Slide 6
Beam with spring supported ends Basic Hull Strength
Spring Spring
k k
Slide 7
End fixation Basic Hull Strength
Slide 8
Beam – fixation at ends Basic Hull Strength
Empty Empty
Loaded
Symmetric load gives full
fixation
Force
Force
Stress =
Area
Area
σ = ε x E (Hook’s Law)
ε : Relative elongation
E: Youngs modulus
(2,06E5 N/mm² - steel)
Slide 10
Stress levels – elastic & inelastic region Basic Hull Strength
Elastic region
Slide 11
σ=ε*E
High Tensile Steel (HTS) Basic Hull Strength
F
A A
R1 A A R2
Area effective in
transferring the bending
of the beam
n.a
F
A A
R1 A A R2
Section A-A
Slide 14
Bending and shear stress flow Basic Hull Strength
A F A
R1 A
R2
A
Compression
Bending stress is
Tension
transferred in the
flanges, σ Shear stress is
transferred in the web, τ
Section A-A
Slide 15
Beam stiffness and section modulus Basic Hull Strength
As the axial stresses are transferred in the flange of a beam, it is the flange
area that is governing a beam’s ‘bending stiffness’
Aflange
M
y
Bending Stress: σ=
ZX
b
l y1
Ix
n.a x
Section modulus: Zx =
y1
1 3 2
Moment of Inertia: I x = bl + 2 A flange y1
12
The ‘Section Modulus’ is expressing the beam’s ability to withstand bending
Slide 16
Shear stress & shear area Basic Hull Strength
y
Shear force : Q
t
h Shear area : As = h ⋅ t
n.a x
Q
Shear stress: τ=
As
Slide 17
Conventional profiles in ship structures Basic Hull Strength
Flatbar (slabs)
Easy with regard to production, flatbar stiffeners have poor buckling
strength properties, low section modulus mostly applied in deck and
upper part of side - long. bhd.
Slide 18
Angle bar (rolled / built up) Basic Hull Strength
An angle bar profile will twist when exposed to lateral loads due
to asymmetric profile which gives additional stress at supports
due to skew bending POSTFEM 5.6-02 SESAM 5 SEP 2
MODEL: T1-1 DEF = 203
4: LINEAR ANALYSIS
NODAL DISPLACE ALL
MAX = 1.46 MIN = 0
Side longs
internal pressure
1.39
1.32
1.25
1.18
1.11
1.04
stress in web Z
.626
.557
.487
.418
.348
Y .278
X .209
.139
.696E-1
Slide 19
Conventional ship structure profiles Basic Hull Strength
T- Profile
The T-profile is symmetrical and will not be prone to skew
bending. Favourable with regard to fatigue strength. The profile
may have large section modulus. Some T-profiles on single skin
VLCC’s have been found critical with regard to buckling due to
a high and thin web-plate with a small flange on top.
Slide 20
Hierarchy of hull structures Basic Hull Strength
Slide 21
Level 1: Plate - simple beam Basic Hull Strength
Plating
Stiffener
Water pressure
NO
ROTATION A strip of plating
considered as a beam
with fixed ends and
evenly distributed load
Slide 22
PLATE AS A BEAM
Level 2 Longitudinal - simple beam Basic Hull Strength
Single beam with fixed ends and concentrated loads from the transverse web frames
Floor / transverse
Side girder bottom girder
Centre girder
Stiffeners supported
by floors
Slide 26
Beams, load transfer Basic Hull Strength
Longitudinal
bulkhead
Transverse bottom
girder /web frame
CL girder
Bottom longitudinals
with plating
Slide 27
Damage experience Basic Hull Strength
Slide 28
Single beam VS Hull girder Basic Hull Strength
Single
beam
Hull
Slide 29
Hull girder bending Basic Hull Strength
Slide 30
Single beam VS Hull girder Basic Hull Strength
A A
F
A A
Bending stress, σ
Compression
Tension
Hull Girder
Section A-A Shear stress, τ
Deck and bottom acts as flanges in the ‘hull girder’, while ship sides
Slide 31
and longitudinal bulkheads, act as the web
Stress hierarchy in ship structure Basic Hull Strength
Slide 32
Case Module 2: Loads Buzz Groups Basic Hull Strength
Slide 33
Case Module 2: Beams Buzz Groups Basic Hull Strength
Slide 34
Summary: Beams Basic Hull Strength
Slide 35
Loads acting on a ship structure Basic Hull Strength
Slide 36
Loads acting on a ship structure Basic Hull Strength
Slide 37
Static and Dynamic loads Basic Hull Strength
Static Dynamic
aft fwd
Slide 40
Static and Dynamic loads Basic Hull Strength
Slide 42
Loads on deck Basic Hull Strength
Weight distribution of
cargo and fuel
Buoyancy
Slide 45
Net load on structure – ‘Ore hold’ Basic Hull Strength
Internal load
- External load
= Net load on double bottom
Slide 48
Weights and buoyancy Basic Hull Strength
Slide 50
Example: SF and BM distribution for a double hull tanker in a fully loaded condition
Total BM acting on a vessel Basic Hull Strength
Mtotal
Mstill water
BM limits
Hogging
Mwave
Sagging
Slide 51
Case 2 Module 2 – Loads/Materials Basic Hull Strength
Slide 52
Summary: Loads Basic Hull Strength
Slide 53
Basic Hull Strength
Slide 54
Module 3:
Module 3: Structural Connections Structural Connections
Slide 1
Module 3:
Contents Structural Connections
• Types of welds
• Connections of stiffeners
• Connections of girders/web frames
• Connections between panels
• Design details
Slide 2
Module 3:
• Fillet welds
• Full penetration welds (Full pen)
Slide 3
Module 3:
Throat thickness
Fillet welds:
Leg length
Slide 4
Module 3:
Slide 5
Module 3:
Shear
Force
Bending
Moment
Slide 6
Module 3:
How
Howareis the
the
forces
transferred
from the
stiffener to
webframe
Slide 7
Module 3:
Connections of stiffeners Structural Connections
+ + + +
b) c) d)
a)
Web fr.
Web fr.
Web fr.
Stiffener
Slide 8
Module 3:
Connections of stiffeners Structural Connections
No or negative
effect
= =
Slide 9
Module 3:
Connections of stiffeners Structural Connections
Longitudinal
= =
Slide 10
Module 3:
Static stress in stiffener on top Structural Connections
ballast loaded
σx σx
Slide 11
Module 3:
Connections of stiffeners Structural Connections
Longitudinal
= =
Design improvement
Slide 12
Module 3:
End-brackets on girders - forces Structural Connections
Empty
Wing
Full Centre Tank
Tank
Net load
Net load
Slide 13
Module 3:
End-brackets on girders Structural Connections
Improved design
Transverse welding of
flange outside curved area
a
Increased stress
iii
i) i
at support bkts. iii)
iiib)
Slide 14
Module 3:
Stringer connection to inner side Structural Connections
Trv. Bhd.
Bracket with thickness
Crack 20 to 25 mm
Slide 15
Module 3:
End-brackets on girders Structural Connections
Girder bracket
Slide 16
Module 3:
Cross-Ties Structural Connections
Empty
Full
Full Centre
Empty Tank
Centre Tank Wing
Wing
Tank
Tank
Slide 17
Module 3:
Knuckles Structural Connections
helikopter
Out of plane forces
Deformation/low stiffness
Slide 18
Module 3:
Knuckles Structural Connections
Slide 19
Module 3:
Knuckles Structural Connections
Vertical Brackets
Slide 20
Module 3:
New Brackets
Slide 21
Module 3:
Knuckles Structural Connections
Crack Locations
Stress Concentrations
In way of Webs
Slide 22
Module 3:
Knuckles Structural Connections
Preferred design:
• No misalignment in the connection.
• No lugs or scallops
Slide 23
Module 3:
Intersecting Hull Elements Structural Connections
Panel 2
Panel 1
t
t
a
Slide 24
Module 3:
Intersecting Hull Elements Structural Connections
iv
iii
LONGITUDINAL
CRACKS TANK TANK NO. 7
BULKHEAD
CRACKS
STR
ENGINE ROOM
BULKHEAD
BK
TANK TOP T.
Cracks
A EXISTING BRACKET
TO BE REMOVED
ADDITIONAL
BRACKET LONGITUDINAL BULKHEAD
NEW BRACKETS IN
ENGINE ROOM BULKHEAD
LINE WITH BOTTOM
A PLATE IN TOP SIDE
TANK
SLANTING TANK TOP
PLATING
Reinforcements
Slide 25
Module 3:
Crack iii)
i) Reduced risk of cracking
Common notch
Notch away from weld
in way of weld
Slide 26
Module 3:
• Welding
• Connection stiffener – girder
• Girder – panel
• Cross tie
• Knuckles
• Intersection of plates / panels
• Cut-outs and notches
Slide 27
Module 5
Hull Structural Breakdown
Oil Tanker
Bulk Carrier
Container Ship
Slide 1
Hull Structural Breakdown
Oil Tanker – Bulk Carrier – Container Ship
Objective of Module 5:
Slide 2
Contents of Module 5
Slide 3
Fore
ship Contents – Fwd and aft structural parts
Slide 4
Fore
ship Structural functions of fore ship
Slide 5
Fore
ship Structural build up fore ship
Stringer decks
Breast hook
Side webframes
Bulbous bow
Slide 6
Fore
ship Structural build up fore ship
Slide 7
Fore
ship Structural functions of fore ship
Reduced
efficiency
due to flare
angle
Slide 10
Fore Structural build up fore peak
ship
Vertical stiffening
SF Bm
Slide 11
Fore
ship Functions of fore peak global strength
Full draught
Side plating is acting as with empty
web in the hull girder beam fore peak
most critical
Cont.
Slide 12
Fore
ship Functions of fore peak Global strength
Slide 13
Fore
ship Hull damages in fore ship
Slide 14
Oil Tanker 357 000
Fore DWT built 1973
ship
Lost shipside 20 years
Heavy
local
corrosion
Experience feedback
Slide 16
Oil Tanker
Fore Buckling of stringer in fore 302,419 DWT built 1992
Buckling of stringers in fore peak tank
ship (after 1 year)
peak tank
Stringer as beam
Slide 18
Experience feedback
Oil Tanker
Fore Buckling of stringer 302,419 DWT built 1992
Buckling of stringers in fore peak tank
ship Impact of function (after 1 year)
Slide 20
Container ship
Fore 1 year
ship Bow Impact Damage
Slide 21
Container ship
Fore 1 year
ship Bow Impact Damage
Important factors:
z Flare angle, α
z Waterline angle, β
z Height above waterline
z Vessel speed
z Roll and pitch
α
Sea Pressure: ”Evenly” distributed
β h0
Slide 22
Container ship
Fore 1 year
ship Bow Impact Damage
Slide 23
Container ship
Fore Bow Impact Damage 1 year
ship Impact of function
Slide 24
Bulk Carrier
Fore 220 000Dwt
ship Bottom slamming fore ship Built 1997
Parametres:
Slamming Pressure
Slide 27
Slamming Pressure
Fore Bottom slamming
ship
Impact of Function
Slide 28
Aft ship
Contents – Fwd and aft structural parts
Slide 29
Aft ship
Structural build up aft ship
Webframes
Floors
Slide 30
Aft ship
Structural build up aft ship
Webframe side
Webframe deck
Slide 31
Aft ship
Structural build up aft peak tank
Slide 32
Aft ship
Structural functions of aft ship
Cont.
Slide 34
Aft ship
Functions of Aft ship
Slide 35
Aft ship
Functions of Aft ship
Slide 36
Aft ship
Hull damages in aft ship
Slide 37
Oil Tanker
Built 1992
Aft ship
Buckling Buckling of stringers in engine room
(after 1 year)
Bending
moment
Bending + shear
exceed the
buckling capacity
of the plate
Slide 39
Aft ship Buckling
Impact of function
Slide 40
Aft ship Container Ship
Stern Slamming
Repaired
connection area/
scallop
F
Slide 43
Aft ship Stern Slamming Container Ship
Impact of function
Slide 44
Aft ship
Cracks in aft peak tank due to vibrations
c ks
cr a
nal
ati o
Passage doors in engine room area i br
Slide 45
V
Aft ship
Cracks in aft peak tank due to vibrations
Crack
Repair;
Crack caused by vibration of
the web frame due to Additional intercostals to
impulses from the propeller change natural frequency
for side webs
Crack start in scallop
Slide 46
Aft ship Vibration damages
Impact of function
Slide 47
Aft ship Typical on Container Ship
Rudder Cavitation
Typical repair;
• Grind the affected area
• Pre-heat
Slide 48
• Re-weld
Aft ship
Rudder Cavitation
Slide 49
Aft ship
Rudder Cavitation
Slide 50
Aft ship
Rudder Cavitation
Slide 51
Aft ship Rudder Cavitation
Impact on function
Slide 52
End of Module 5 Fore & aft ship
Slide 53
Oil
Tankers
Slide 1 18.02.2005
Oil
Tankers Contents – Oil tankers
1. Introduction
2. Hull structural breakdown – function of hull elements:
• Side, bottom, deck, transverse bulkhead, longitudinal bulkhead,
web frames including relevant hull damages for all structural
elements
3. Case
Slide 2 18.02.2005
Oil
Tankers Characteristics for Oil tankers
Any
proposals?
Slide 3 18.02.2005
Oil
Tankers Size categories of tankers
Oil Tankers
Type DWT
ULCC 320,000+
VLCC 200 - 320,000
Suezmax 120 - 200,000
Aframax 75 - 120,000
Panamax 55 - 70,000
Products 10 - 50,000
Source: INTERTANKO
Slide 4 18.02.2005
Oil
Tankers Size categories of tankers
Age distribution
Slide 5 18.02.2005
Oil
Tankers Size categories of tankers
Age distribution
Slide 6 18.02.2005
Oil
Tankers Size categories of tankers
Source: INTERTANKO
Slide 7 18.02.2005
Oil
Tankers Single Skin Oil Tanker
Ship data:
L = 310m
B = 56m
D = 31,4m - Old design, build up to 1993
284,497 DWT
Slide 8 18.02.2005
Oil
Tankers Single bottom with side ballast tanks
Ship data:
L = 236m
B = 42m
D = 19,2m
88,950 DWT
- Built in the 80’s,
considered as ‘single skin’
Slide 9 18.02.2005
Oil
Tankers Double Hull – Two Longitudinal Bulkheads
Ship data:
L = 320m
B = 58m
D = 26,8m
298,731 DWT - Common VLCC design
of today
Slide 10 18.02.2005
Oil
Tankers Double Hull – CL Longitudinal Bulkhead
Ship data:
L = 264m
B = 48m
D = 23,2m
- Common Aframax and
159,681 DWT
Suezmax design of today
Slide 11 18.02.2005
Oil
Tankers Double Hull – no CL bulkhead
Ship data:
L = 218m
B = 32,2m
D = 19,7m - Older design
63,765 DWT
Slide 12 18.02.2005
Oil Nomenclature for a typical double hull oil
Tankers
tanker
Slide 13 18.02.2005
Oil
Tankers Structural breakdown of hull
WWW.witherbys.com
Slide 15 18.02.2005
Oil
Tankers Function of hull elements
Deck:
Ship side:
Transverse bulkhead:
Slide 16 18.02.2005
Bottom:
Oil
Tankers Hull Structural Breakdown
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames
Slide 17 18.02.2005
Oil
Tankers
Slide 18 18.02.2005
Oil Hull Structural Breakdown -
Tankers 1. Side
Ship side
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames
Slide 1 18.02.2005
Oil Structural build up of ship side
Tankers 1. Side
– single skin tanker
Transverse
bulkhead
Cross ties
Stringers
Web frame
Slide 2 18.02.2005
Oil Structural build-up of a double
Tankers 1. Side
hull ship side
Stringers
Web frame
Slide 3 18.02.2005
Oil
Tankers Structural functions of ship side 1. Side
Watertight integrity
- Take up external sea loads and transfer these into the
hull girder
- Resist internal pressure from cargo and ballast
Web in hull girder
- Side plating act as the web in the hull girder beam
Slide 4 18.02.2005
Oil
Tankers Loads on the ship side - example 1. Side
Fully loaded
Ballast condition condition
Water
Line
Water
Line
Slide 5 18.02.2005
Full wing tank Full centre tank
Oil
Tankers Local function: Watertight integrity 1. Side
Slide 6 18.02.2005
Oil
Tankers Local function: Watertight integrity 1. Side
Shear Bending
force moment
• The structural functions of a double hull ship side is the same as for a
single hull:
As there are no cross ties,
side web frame is supported
at the deck and bottom
Slide 8 18.02.2005
Oil
Tankers Global function: Web in hull girder 1. Side
Area effective in
transferring shear
force
20mm
25mm
20mm
Slide 11 18.02.2005
Oil
Tankers Crack in side longitudinals 1. Side
Oil Tanker
285,690 DWT built 1990
Cracking in side longitudinal web frame
connection
(after 3 years)
Slide 13 18.02.2005
Oil
Tankers Stress concentration factors 1. Side
Slide 14 18.02.2005
Oil
Tankers Standard repair proposal longs / webframes 1. Side
Slide 15 18.02.2005
Oil
Tankers Cracks in web frame cut outs 1. Side
Slide 16 18.02.2005
Oil Cause for cracking in cut outs
Tankers 1. Side
for longitudinals
Shear stress
Shear stress
Slide 17 18.02.2005
Oil
Tankers Consequence of crack in web frame 1. Side
How does this damage impact on the function of the web frame?
Side longitudinals
loose their support
Re-distribution of shear
stresses in web frame
Slide 18 18.02.2005
Oil Crack in side longitudinal at
Tankers 1. Side
transverse bulkhead
Ship side
Relative deflections occur between
the ’rigid’ transverse bulkhead and
the flexible web frame construction
Sea
pressure
Slide 20 18.02.2005
Oil
Tankers FEM plot of double hull oil tanker 1. Side
Loading condition:
External dynamic
sea pressure at full
draught
Relative
Slide 21 18.02.2005
deflection
Oil
Tankers Consequence of damage Suggestions? 1. Side
leakage
Slide 22 18.02.2005
Oil
Tankers Indents of side shell with stiffeners 1. Side
The terms ’indents’ and ’buckling’ should not be mixed up with each
other, as the cause for these damages are different:
-Indents: Mainly due to contact damages
Slide 23 18.02.2005
Slide 24 18.02.2005
Oil
Tankers Consequense of indents 1. Side
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames
Slide 1 18.02.2005
Oil
Tankers Structural functions of bottom 2. Bottom
Watertight integrity
• Resist external sea pressure
• Resist internal pressure from cargo and ballast
Flange in hull girder
• Bottom plating and longitudinals act together as the lower
flange in the hull girder beam
Slide 2 18.02.2005
Oil Structural build up of bottom –
Tankers 2. Bottom
single skin tanker
Bilge
Bottom plating
w/longitudinals
CL girder
Keel plate Web frame
Slide 3 18.02.2005
Oil Structural build-up of a double
Tankers 2. Bottom
bottom structure
Hopper web
plating CL double
bottom girder
Outboard girder
(margin girder) Transverse
Slide 4 18.02.2005 Bottom plating with girder / floor
longitudinals
Oil
Tankers Function: Watertight integrity 2. Bottom
Fixation?
External loads induce shear forces and bending moments
in the bottom longitudinals, acting as single beams
(between each web frame)
Slide 5 18.02.2005
BM and SF distribtion for a
single beam with distributed
load and fixed ends
Oil
Tankers Function: Watertight integrity 2. Bottom
p L
SF
Slide 6 18.02.2005
Oil Bottom is supported by ship side and
Tankers 2. Bottom
longitudinal bulkhead
Shear stress in
double bottom floor
due to external sea
pressure
Slide 7 18.02.2005
Oil
Tankers Function: Flange in hull girder 2. Bottom
σL
Load distribution
in double bottom
girder system
Slide 9 18.02.2005
Oil
Tankers Bottom
Load response double bottom 2.
Stresss flow
shortest way to
support
Cont.
Slide 10 18.02.2005
Oil
Tankers Double bottom structure 2. Bottom
Shear force
Slide 12 18.02.2005
Oil
Tankers Bilge keel cracking 2. Bottom
Oil Tanker
285,690 DWT built 1990
Crack in hull plating i.w.o. bilge keel
terminations
Bilge keel
Slide 13 18.02.2005
Oil
Tankers Bilge keel cracking 2. Bottom
Hot spot
Bilge keel
Longi
tudina
l stres
s
Slide 14 18.02.2005
Oil
Tankers Bilge keel cracking 2. Bottom
Web frame/Bilge
Bracket
All measures in mm
125
Edges to be grinded
smooth
Ship side
Pad plate
10-15mm
Bilge Keel
200
Full pen. weld
1600
25
100
100
Slide 15 18.02.2005
Oil
Tankers Cracking in bottom longitudinals 2. Bottom
Bottom long.
Bottom long. flat tripping bracket
bar connection connection
M M
p
2. Longitudinal stresses
from
Slide 17
hull girder bending
18.02.2005
Oil Consequences of cracks in
Tankers 2. Bottom
bottom longitudinals:
-Leakage of oil
- Crack may propagate
further into bottom
plating and induce a
larger transverse fracture
Slide 18 18.02.2005
Oil
Tankers Example: Cracks in inner bottom 2. Bottom
Oil Tanker
95,371 DWT
Crack in tank top plating at toes of
transverse bulkhead buttress P/S
Slide 19 18.02.2005
Oil Cracking in double bottom
Tankers 2. Bottom
longitudinals
Slide 20 18.02.2005
Oil Cause for cracking in double
Tankers 2. Bottom
bottom longitudinals
In a ballast condition there is a net overpressure in the double bottom ballast tank
(full ballast tank and empty cargo tank)
In a loaded condition there will be a negative net pressure on the double bottom
(empty ballast tank, full draft and full cargo tank)
This effect may cause yield stress in hot spots at flat bar connections
Due to the dynamic +/- variation of stresses, low cycle fatigue may occur
Slide 21 18.02.2005
Oil Illustration – double bottom flatbar
Tankers 2. Bottom
connections
Slide 22 18.02.2005
Oil
Tankers Corrosion of bottom structures 2. Bottom
- Pittings and local corrosion may cause leakage, in general not any
structural problem
- General corrosion will reduce the bottom sectional area, which can lead to
an increased stress level:
1. Higher risk for fatigue cracks in bottom longitudinals
2. Higher risk for buckling of plate fields in the bottom
Longitudinal Force
stress
F
σL =
A
Area
Increased risk for fatigue cracking and buckling of
bottom panels if general corrosion has developed
over the cross section
Slide 24 18.02.2005
Oil
Tankers Cracking in hopper knuckle 2. Bottom
Bending moment
σL
Slide 26 18.02.2005
Oil Cause for cracking in hopper
Tankers 2. Bottom
knuckle
- Inner bottom membrane stresses are transferred into the hopper plating
- The turn of the stress direction (inner bottom to hopper plating) results
in an unbalanced stress component
Resulting membrane
stress in hopper plating
Un-balanced
stress component
- This effect together with the knuckle being a geometric ‘hard point’ at
web frame connections, induce very high stresses in the knuckle point
Slide 27 18.02.2005
Oil Hull Structural Breakdown -
Tankers 3. Deck
Deck
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames
Slide 1 18.02.2005
Oil
Tankers Structural functions of deck 3. Deck
Slide 2 18.02.2005
Oil Structural build up of deck –
Tankers 3. Deck
single skin tanker
Deck plating Deck CL girder
w/longitudinals
Transverse deck
girder / Web frame
Slide 3 18.02.2005
Oil
Tankers Function: Flange in hull girder 3. Deck
σL
Slide 4 18.02.2005
σ
L
Oil
Tankers Longitudinal stresses in deck 3. Deck
Bending
moment
Slide 5 18.02.2005
Max
Oil
Tankers Characteristic damages 3. Deck
Slide 6 18.02.2005
Oil
Tankers Cracking in deck longitudinals 3. Deck
Deck longitudinal
connection to web frames
Deck longitudinal
connection to
transverse bulkhead
Slide 7 18.02.2005
Oil
Tankers Cracking in deck longitudinals 3. Deck
Oil Tanker
135,000 DWT built 1991
Crack main deck plating
+ +
_ _
A loaded condition will normally induce compression stress in the deck (sagging)
ASlideballast
9 condition
18.02.2005 will normally induce tension stress in the deck (hogging)
Oil
Tankers Cracks in deck longitudinals 3. Deck
Kg.Kw. σ
Longitudinal
stress-flow around Increased stress level around
Slide 11
manhole in deck
18.02.2005 openings in deck!
Oil Example: crack in scallop in deck
Tankers 3. Deck
longitudinal
Oil Tanker
123,000 DWT built 2000
Crack main deck plating (after 3 years)
Scallop
Slide 12 in deck18.02.2005
longitudinal is close to access opening in deck. This will give an additional
accumulated stress in the longitudinal, which is believed to be the cause for the damage.
Oil
Tankers Crack in deck plating 3. Deck
Slide 14 18.02.2005
Oil
Tankers Corrosion of deckhead 3. Deck
F
σL = n.a.
A
Area
σL
Longitudinal Long. stress distribution
stress distribution (with reduced deck
sectional area)
σL
Longitudinal Force
stress
F
σL =
A
Area
σL
A reduction of the deck transverse sectional area due to general corrosion will lead
Slide 16 18.02.2005
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Webframes
Slide 1 18.02.2005
Oil Structural build up of Transverse
Tankers 4.
transverse bulkhead bulkhead
Transverse bulkhead
plating w/stiffeners
Stringers
Buttress
Slide 2 18.02.2005
Oil Transverse
Tankers Structural functions 4.
bulkhead
Watertight integrity
- Resist internal pressure from cargo and ballast
(cargo boundary)
- Safety against collapse if water ingress (boundary for
flooding)
Hull girder stiffness
- Transverse bulkhead is an important contributor to the
hull girder transverse stiffness
Slide 3 18.02.2005
Oil Transverse
Tankers Functions of transverse bulkhead 4.
bulkhead
Slide 4 18.02.2005
Oil Transverse
Tankers Function: tank boundary 4.
bulkhead
Stringer
Shear
force
Bending
moment
Slide 5 18.02.2005
Stiffener
Oil Transverse
Tankers Function: tank boundary 4.
bulkhead
Sea Sea
pressure pressure
Transverse
stiffness
Slide 7 18.02.2005
Oil Transverse
Tankers Characteristic damages 4.
bulkhead
Slide 8 18.02.2005
Oil Transverse
Tankers Cracking in stringer toe 4.
bulkhead
Slide 9 18.02.2005
Oil Transverse
Tankers Cracking in stringer toe 4.
bulkhead
Slide 10 18.02.2005
Oil Transverse
Tankers Cause for cracking in stringer toe 4.
bulkhead
Compression/tension stresses
from one sided loading
Sea
pressure Full cargo tank
Slide 11 18.02.2005
Very high alternating bending stresses in stringer toe
Oil Transverse
Tankers Cracks in stringer 4.
bulkhead
Crack
Stringer flange
Longitudinal bulkhead
Stringer web
17.
Slide 13 18.02.2005
Oil Transverse
Tankers Cause - cracks in bottom brackets 4.
bulkhead
Crack in bracket
toe (hot spot)
Critical areas
Slide 15 18.02.2005
Oil Crack in transverse bulkhead Transverse
Tankers 4.
stiffeners connection to stringers bulkhead
Slide 16 18.02.2005
Oil Cause for cracking in transverse 4.
Transverse
Tankers bulkhead
bulkhead stiffeners
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Longitudinal bulkhead
6. Web frames
Slide 1 18.02.2005
Oil Structural build up of Longitudinal
Tankers 5.
longitudinal bulkhead Bulkhead
Longitudinal
bulkhead plating
with stiffeners
Web frame
Cross ties
Slide 2 18.02.2005
Oil Longitudinal
Tankers Structural functions of long.bhd 5.
Bulkhead
Watertight integrity
- Resist internal pressure from cargo and ballast (cargo boundary)
- Safety against collapse if water ingress (boundary for flooding)
Web in hull girder
- Contributes to hull girder longitudinal stiffness
Slide 3 18.02.2005
Oil Longitudinal
Tankers Function : Cargo boundary 5.
Bulkhead
Slide 4 18.02.2005
Oil Longitudinal
Tankers Function: Web in hull girder 5.
Bulkhead
A A
F
R1 R2
A A
SF
Slide 5 18.02.2005 Section A-A
Oil Longitudinal
Tankers Characteristic damages 5.
Bulkhead
Slide 6 18.02.2005
Oil Crack in long.bhd longitudinals Longitudinal
Tankers 5.
connection to stringers Bulkhead
Connection of longitudinal
bulkhead longitudinals to stringers
with associated brackets
Slide 7 18.02.2005
Oil Cause for cracking in long.bhd Longitudinal
Tankers 5.
at stringer connections Bulkhead
Full ballast
tank
H
ot
sp
ot
SF maximum at
transverse bulkheads
Slide 11 18.02.2005
Oil Longitudinal
Tankers Cause for shear buckling 5.
Bulkhead
SF SF
Slide 1 18.02.2005
Oil Structural build up of web
Tankers 6. Web frames
frame
Web frames
Cross tie
Slide 2 18.02.2005
Oil
Tankers Function of web frames 6. Web frames
Slide 3 18.02.2005
Oil
Tankers Function of web frame 6. Web frames
Slide 4 18.02.2005
Oil
Tankers Characteristic damages 6. Web frames
Slide 5 18.02.2005
Oil
Tankers Shear buckling of web frame 6. Web frames
SF
SF
Slide 6 18.02.2005
Oil
Tankers TYP. WEB SEC. (SHEAR STRESS) 6. Web frames
LC 2
Shear buckling may occur in areas
where shear stress is high
Slide 7 18.02.2005
Oil
Tankers Shear buckling of web frame: 6. Web frames
Slide 8 18.02.2005
Oil
Tankers Corrosion of cross tie 6. Web frames
Slide 9 18.02.2005
Oil
Tankers Corrosion of cross tie 6. Web frames
Corrosion
Slide 11 18.02.2005
Oil Cause for cracking in web frame
Tankers 6. Web frames
flange
- If exposed to compression,
the flange will bend inwards
Slide 13 18.02.2005
Oil
Tankers Cracks in web frame 6. Web frames
Slide 14 18.02.2005
Bulk
Carriers Bulk Carriers - Hull Structure
Slide 1 18.02.2005
Bulk
Carriers Contents – Bulk Carriers
3. Case
Slide 2 18.02.2005
Bulk
Carriers Characteristics for Bulk Carriers
• Bulk Carrier HC
– Any hold empty at 80% of full draught
• Bulk Carrier
– Any hold empty at 60% of full draught
Slide 4 18.02.2005
Bulk
Carriers History
Slide 5 18.02.2005
Bulk
Carriers Bulk Carrier particulars
5 cargo holds
7 cargo holds
9 cargo holds
Slide 6 18.02.2005
Bulk
Carriers Nomenclature
Slide 7 18.02.2005
Bulk
Carriers Nomenclature
Slide 8 18.02.2005
Bulk
Carriers Structural breakdown of hull
Slide 9 18.02.2005
Bulk
Carriers
Typical damages and repairs
WWW.witherbys.com
Slide 10 18.02.2005
Bulk
Carriers Structural breakdown of Bulk Carrier
3. Deck
4. 5. Topside tank
1. Side Transverse bulkhead
6. Hopper tank
Slide 11 2. Bottom
18.02.2005
Bulk
Carriers Hull Structural Breakdown
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside tank
7. Hatch cover & coaming
Slide 12 18.02.2005
Bulk Hull Structural Breakdown -
Carrier 1. Side
Ship side
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
Slide 1
Bulk
Carrier Structural functions of ship side 1. Side
Slide 2
Bulk
Carrier Structural build up of ship side 1. Side
Upper
bracket
Side plating
Side
frames
Lower
bracket
Slide 3
Bulk
Carrier Structural functions of ship side 1. Side
Slide 4
Bulk
Carrier Functions of ship side 1. Side
Slide 5
Bulk
Carrier Functions of ship side 1. Side
SF Bm Bm
Slide 6
Bulk
Carrier Functions of ship side 1. Side
SF Bm Bm
Slide 7
Bulk
Carrier Functions of ship side 1. Side
Cont.
Slide 8
Bulk
Carrier Function of ship side (longitudinal shear strength)
Shear Distribution at a
cross section Cont.
Hogging
Shear force (t-m)
moment
Shear force
0
Bending
Sagging
Slide 9
Bulk
Carrier Functions of ship side 1. Side
Slide 10
Bulk
Carrier Hull damages in ship side 1. Side
Slide 11
Bulk Crack in side longitudinal web frame
Carrier 1. Side
connection
Slide 12
Bulk
Cause for cracking in vertical side
Carrier 1. Side
frames lower bkt. connections
1b.
1a.
1a. The sniped termination of the bracket flange creates a local stress
concentration, which may develop cracks from the toe of the bracket
Slide 13
Bulk Crack in side longitudinal web frame connection
Carrier Possible consequence 1. Side
Slide 14
Bulk
Corrosion of side frames and lower
Carrier 1. Side
bkt. connection
Slide 15
Bulk
Carrier
Revised Minimum Thickness List
Torig T-min T-subst T-Coat
Hold 1:
Aft end of Hold 1:
Upper bracket web 13,0 9,8 10,6 11,2
Frame web, middle and upper part 13,0 9,8 10,6 11,2
Frame web, Lower part 13,0 11,2 11,6 11,2
Lower bracket web 15,0 11,3 12,2 12,7
Frame flange thickness, middle and upper part 20,0 15,0 16,3 N/A
Upper Bracket
Frame flange thickness, lower part 20,0 15,0 16,3 N/A
Lower bracket flange thickness 20,0 15,0 16,3 N/A
Middle part of Hold 1:
Upper bracket web 13,0 9,8 10,6 11,2 Middle and upper
Frame web, middle and upper part 13,0 9,8 10,6 11,2 part of Frame
Frame web, Lower part 13,0 9,9 10,7 11,2
Low er part of Frame
Lower bracket web 15,0 11,3 12,2 12,7
Frame flange thickness, middle and upper part 20,0 15,0 16,3 N/A
Frame flange thickness, lower part 20,0 15,0 16,3 N/A
Lower bracket flange thickness 20,0 15,0 16,3 N/A
Forward end of Hold 1:
Upper bracket web 13,0 9,8 10,6 11,2 Low er Bracket
Frame web, middle and upper part 13,0 9,8 10,6 11,2
Frame web, Lower part 13,0 13,9 NB! N/A
Lower bracket web 15,0 16,9 NB! N/A
Frame flange thickness, middle and upper part 20,0 15,0 16,3 N/A
Frame flange thickness, lower part 20,0 15,0 16,3 N/A
Lower bracket flange thickness 12,5 9,4 10,2 N/A
Slide 16
Bulk
Corrosion of side frames and lower
Carrier 1. Side
bkt. Connection – Consequences
Slide 17
Bulk
Carrier Damage impact on function 1. Side
Slide 18
Bulk Hull Structural Breakdown -
Carrier 2. Bottom
Bottom
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
Slide
1
Bulk
2. Bottom
Carrier Structural functions of bottom
Longitudinal girders
Floor
Slide
4
Bulk
Carrier Structural functions of bottom 2. Bottom
Slide
5
Bulk
Carrier Functions of inner bottom (local 2. Bottom
stiffener level)
Cont.
Slide
6
Bulk
Carrier Load response double bottom 2. Bottom
Stresss flow
shortest way to
support
Cont.
Slide
7
Bulk
Carrier
Double bottom girders load response 2. Bottom
• girders & floors carry the net load to hopper tank and
transverse bulkhead
• floors carry most of the loads in middle of hold
• longitudinal girders carry most of the load towards
transverse bulkhead
• length / width ratio is important for the distribution of loads
between girders & floors
• The stiffest elements are taking most of the load / stresses
seek the shortest way to supports
Slide
8
Bulk
Carrier Functions of double bottom girder 2. Bottom
Simple
beam
model
Long. Db.
girder
Floor
Slide
10
Bulk
2. Bottom
Carrier Functions of bottom
Slide Cont.
11
Bulk
2. Bottom
Carrier Moment diagram
Bending moment
Reduced global
TM
Slide
12
Bulk
2. Bottom
Carrier Highly stressed areas
Deck
Tanktop
NA
+
Inner bottom level
Bottom
Bottom
Slide
14
Bulk Cracks in way of hopper knuckle
Carrier 2. Bottom
Fractures
Slide
15
Bulk
Carrier Cracks in way of hopper knuckle 2. Bottom
Hopper plate
Slide
16
Bulk Cracks in way of hopper knuckle
Carrier 2. Bottom
Impact on function
Slide
17
Bulk Fractures in connection of
Carrier 2. Bottom
floors i.w.o. hopper
Repair B
Bottom shell plating,
inner bottom plating, Fractures
side shell plating or
hopper sloping plate
Slide
19 Full collar plate
Bulk
2. Bottom
Carrier Crack in floor impact on function
Slide
20
Bulk
Carrier Indents of inner bottom plate 2. Bottom
Slide
21
Bulk
Carrier Indents of inner bottom plate 2. Bottom
Impact on function
Slide
22
Bulk Fracture in longitudinals at stool
Carrier 2. Bottom
connection
Damage Cause
Stool
Damage due to stress concentrations
Inner bottom and large relative deflections (bulkhead
longitudinal
stool - first floor) leading to accelerated
fatigue in this region.
Fractures
Repair
Stool
Additional
brackets with
soft toes
Damage Repair
Bilge well
Fracture
Additional bracket
with soft toes
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
7. Hatch cover & coaming
Slide 1
Bulk
3. Deck
Carrier Structural functions of deck
Slide 2
Bulk
Carrier Structural build up of deck 3. Deck
• Deck webframe
Slide 3
Bulk
3. Deck
Carrier Structural functions of deck
Deck plate must withstand static and dynamic loads from green
sea pressure as well as internal pressure from ballast tank
Slide 4
Bulk
Carrier Structural functions of deck 3. Deck
Slide 5
Bulk
Carrier Structural functions of deck 3. Deck
Slide 6
Bulk
3. Deck
Carrier Structural functions of deck
• The element contributing to transverse strength:
– Deck plate and transverse stiffener between hatches
– Hatch end girder
– Upper stool tank
Slide 7
Bulk
3. Deck
Carrier Functions of deck
Cont.
Slide 8
Bulk
3. Deck
Carrier Hull damages deck
Slide 9
Bulk Crack in deck plate at
Carrier 3. Deck
hatch coaming end
• Longitudinal stresses are going into the side hatch coamings
• At the toe of the bkt. There is a local stress concentration
Possible consequences:
- Water leak to cargo
- Long crack – longitudinal strength problem
Slide 10
Bulk
Carrier Buckling of deck between hatches 3. Deck
Slide 11
Bulk
Carrier Buckling of deck between hatches 3. Deck
Slide 12
Bulk
Carrier Buckling of deck between hatches 3. Deck
Slide 13
Bulk
Carrier Buckling of deck between hatches 3. Deck
Slide 14
Bulk Hull Structural Breakdown -
Carrier 4. Bhd.
Bulkhead
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside tank
7. Hatch cover & coaming
Slide 1
Bulk
4. Bhd.
Carrier Structural functions of bhd.
Slide 2
Bulk
Carrier Structural build up of deck 4. Bhd.
Corrugated bhd.
Lower stool
Upper stool
Slide 3
Bulk
Carrier Structural build up of deck 4. Bhd.
Shedder plate
Slide 4
Bulk
4. Bhd.
Carrier Structural functions of bhd.
Slide 5
Bulk
Carrier 4. Bhd.
Slide 6
Bulk
Carrier Structural functions of bhd. 4. Bhd.
SF Bm
flange
Web
Slide 8
Bulk
Carrier Structural functions of bhd. 4. Bhd.
Moment on
lower stool
Empty hold
Loaded hold
Slide 10
Bulk
Carrier Structural functions of bhd. 4. Bhd.
Slide 11
Bulk Structural functions of bhd.
Carrier 4. Bhd.
Flexible part
Slide 12
Bulk
Carrier
Hull damages transverse 4. Bhd.
bulkhead
Slide 13
Bulk
4. Bhd.
Carrier Collapse of transverse bulkhead
Heavy corrosion s
Slide 14
Bulk
4. Bhd.
Carrier Collapse of transverse bulkhead
LO W
E
Bulk Carrier loaded with pellets DIA R STO
PHR O
AM L
E
1. Transverse bulkhead collapsed at
connection between lower stool and
tank-top
Casualty
Slide 15 information
Bulk Collapse of transverse bulkhead
4. Bhd.
Carrier Impact on function
Slide 16
Bulk
Carrier
Shear buckling transverse 4. Bhd.
corrugated bulkhead
Experience
feedback
Slide 17
Bulk Shear buckling transverse corrugated
Carrier 4. Bhd.
bulkhead impact on function
Slide 18
Bulk Hull Structural Breakdown –
Carrier 5. Hopper tank
Hopper tank
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
Slide 1
Bulk
Carrier Structural functions hopper tank 5. Hopper tank
Slide 2
Bulk
Carrier Structural build up hopper tank 5. Hopper tank
Hopper tank
sloping plate
Slide 3
Bulk
Carrier Structural build up hopper tank 5. Hopper tank
Slide 4
Bulk
Carrier
Structural functions of hopper 5. Hopper tank
tank
Slide 5
Bulk Structural function
Carrier 5. Hopper tank
Local loads
Design load conditions
• Ballast pressure
• Ore load
Pressure due
to cargo
Pressure due
to ballast
Slide 6
Bulk Structural function
Carrier 5. Hopper tank
Hopper tank Local loads
Sea pressure
Slide 8
Bulk
Carrier Structural function of webframe 5. Hopper tank
Local loads
Concentrated
loads from
Hopper hopper longs
tank SF BM
webframe
Slide 9
Bulk Functions of hopper tank
Carrier 5. Hopper tank
global loads
Slide 10
Bulk
Carrier Global function of hopper tank 5. Hopper tank
Shear flow
distribution in
hopper tank
Global shear force
Slide 11
Bulk
Global response of hopper tank 5. Hopper tank
Carrier
NET LOAD
ON DOUBLE
BOTTOM
GIRDER
Slide 12
Bulk
Carrier Global response of hopper tank 5. Hopper tank
Net load
Sea on double
pressure h ear bottom
S ess
str
Slide 14
Bulk
Carrier
Crack in webframe at hopper 5. Hopper tank
tank / inner bottom knuckle
Heavy ballast condition
Net load down and out on
shell side
Stress concentration in
way of scallop
Slide 15
Bulk
Carrier
Repair method 5. Hopper tank
Or:
• Vertical brackets fwd. / aft
of webframe (distribute the
stresses in way of the
webframe)
Slide 16
Bulk
Carrier Crack in webframe at lower end sloping plate 5. Hopper tank
Webframe cracked at
scallop for longitudinal
High Shear
stress
Slide 17
Bulk
Carrier Crack in webframe impact on function 5. Hopper tank
Slide 18
Bulk Hull Structural Breakdown –
Carrier 6. Topside tank
topside tank
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
7. Hatch cover & coaming
Slide 1
Bulk Structural functions topside
Carrier 6. Topside tank
tank
Slide 2
Bulk
Carrier Structural build up topside tank 6. Topside tank
Slide 3
Bulk
Carrier Structural build up topside tank 6. Topside tank
Slide 4
Bulk
Carrier
Structural functions of topside 6. Topside tank
tank tank
Slide 5
Bulk Structural function
Carrier 6. Topside tank
Local loads
Design load conditions
• Ballast pressure
• Light bulk cargo / ballast
Pressure due to • Sea pressure
ballast ( cargo)
Slide 6
Bulk Structural function
Carrier 6. Topside tank
Hopper tank Local loads
Topside tank lower side long. High stress at webframe
connection & midfield
Cont.
Slide 7
Bulk Structural function
Carrier Hopper tank Local loads 6. Topside tank
+
Load from vert.
stiffener
BM
SF
Back
Resulting BM and SF
Slide 8
Bulk
Carrier
Global strength function of 6. Topside tank
topside tank, bending moment
Flange in hull girder (global strength)
Global loads are acting on the Upper part of ship side and sloping plate are
hull girder beam from cargo important contributors to the top flange in the hull
distribution and wave loads girder beam
Cont.
Slide 9
Bulk Global strength function of
Carrier 6. Topside tank
topside tank, shear
Cont.
Slide 10
Bulk
Carrier Global Strength topside tank 6. Topside tank
Shear flow
distribution
topside tank
Global shear force
Slide 11
Bulk
Carrier Strength topside tank 6. Topside tank
73.8
61.7
49.6
37.5
25.5
13.4
1.33
Cont.
Slide 13
Bulk
Carrier Hull damages topside tank 6. Topside tank
Slide 14
Bulk
Carrier 1. Overpressure of topside tank 6. Topside tank
Slide 15
Bulk
1. Overpressure of topside tank 6. Topside tank
Carrier
impact on function
Slide 16
Bulk
Carrier 2. Crack lower side long 6. Topside tank
Experience
feedback
Fatigue crack through
side long. Flange in
way of weld to flatbar
stiffener on top
Slide 17
Bulk 2. Crack lower side long.
Carrier 6. Topside tank
impact on function
Slide 18
Bulk
Carrier 3. Heavy corrosion in topside tank 6. Topside tank
Slide 19
Bulk
Carrier 4. Corrosion of webframes in topside 6. Topside tank
tank
Slide 20
Bulk
Carrier 4. Corrosion of webframes in topside 6. Topside tank
tank consequence
Slide 21
Bulk
Carrier Hatch cover & coaming 7. Hatch cover & coaming
1. Side
2. Bottom
3. Deck
4. Transverse bulkhead
5. Hopper tank
6. Topside-tank
7.
Hatch cover & coaming
Slide 1
Bulk Structural functions of
Carrier 7. Hatch cover & coaming
Hatch cover & coaming
Slide 2
Bulk
Carrier Structural build up of deck 7. Hatch cover & coaming
Slide 4
Bulk Structural functions
Carrier 7. Hatch cover & coaming
Hatch cover & coamings
• Transverse stresses
Slide 6
Bulk
Structural function local load 7. Hatch cover & coaming
Carrier
hatch cover
l
q
Transv.
girder
q x l /2
SF. Q = q x l /2
BM.
M = q x l2 / 8
Slide 7
Bulk
Carrier
Hull damages hatch 7. Hatch cover & coaming
cover/coaming
Slide 8
Bulk Crack in deck plate at
Carrier 7. Hatch cover & coaming
hatch coaming end
Crack in hatch coaming flange
amidships
Slide 9
Bulk Crack in deck plate at
Carrier 7. Hatch cover & coaming
hatch coaming, consequence
Slide 10
Bulk
Carrier Corrosion of hatch covers 7. Hatch cover & coaming
Slide 11
Bulk Corrosion of hatch covers
Carrier 7. Hatch cover & coaming
Impact on function
Slide 12
Container
Ships Container Ships - Hull Structure
Slide 1 18.02.2005
Container
Ships Contents – Container Ships
3. Case
Slide 2 18.02.2005
Container
Ships Ship related characteristics
• Double Hull
• Flexible hull girder – torsion
• Critical hull girder strength – high tensile steel
• High freeboard
• Worlds largest engines (100 000 BHP)
• High Speed
• Light loads
• Value of cargo up to 5 times value of ship
• Liner Trade
Panamax
Slide 3 18.02.2005
Post Panamax
Container
Ships Historical Fleet Development
Container Carriers,
Bulk Carriers and Oil Tankers
2002 - Year-end
Slide 4 figures 18.02.2005
Source: Fairplay/Clarkson
Container
Ships It started in the late 50’s
Slide 5 18.02.2005
Container
Ships The Container Ship Development
Slide 6 18.02.2005
Container
Ships Types of Container Ships
Post Panamax
Slide 7 18.02.2005
Container
Ships Types of Container Ships
Panamax
Post Panamax
Slide 8 18.02.2005
Container
Ships Types of Container Ships
• Loa 270Feeder
m (5,500 TEU) to 340 m (9000 TEU) Open Top
• 5,500 TEU has been popular size, but it’s a trend that the
ships become bigger and bigger
• Service speed 25-26 knots
• HT40 steel is often used to upper deck and hatch coaming
Panamax
Post Panamax
Slide 9 18.02.2005
Container
Ships The Cargo
Total value = Ship + Cargo = 100 + 500 = 600 000 000 USD
Slide 10 18.02.2005
Container
Ships The Cargo
1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead
Slide 13 18.02.2005
Container
1. Bottom
Ships Hull Structural Breakdown
1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead
Slide 1 18.02.2005
Container
1. Bottom
Ships Structural functions of bottom
Bottom plating
Longitudinal girders w/ longitudinals
Slide 4 18.02.2005
Container
Functions of inner bottom 1. Bottom
Ships
Slide 5 18.02.2005
Container
Functions of inner bottom 1. Bottom
Ships
Slide 6 18.02.2005
Container
1. Bottom
Ships
Load response double bottom
Stresss flow
shortest way to
support
Slide 7 18.02.2005
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Double bottom girders load response 1. Bottom
Ships
• girders & floors carry the net load to hopper tank and
support- and water tight bulkhead
•longitudinal girders carry most of the load towards
transverse bulkhead
• length / width ratio is important for the distribution of loads
between girders & floors
• the stiffest elements are taking most of the load / stresses
seek the shortest way to supports
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1. Bottom
Ships Functions of double bottom girder
Slide 9
Longitudinal girders represented by springs
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1. Bottom
Ships Functions of double bottom girder
Shear Force
Bending
Moment
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1. Bottom
Ships Functions of double bottom girder
Shear
Force
Bending
Moment
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1. Bottom
Ships Functions of bottom
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1. Bottom
Ships Functions of bottom
ENGINE ROOM
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1. Bottom
Ships Total BM acting on a vessel
Mwave
BM limits
Hogging
Mstill water
Sagging
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1. Bottom
Ships Highly stressed areas
Deck
•Bottom plate/longs middle of empty holds
(compression )
•Bottom plate in loaded holds (tension)
•Inner bottom plate middle of loaded holds
NA (compression )
Inner Bottom
Bottom
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Crack at connection of longitudinal to floor 1. Bottom
Ships
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Crack of floor 1. Bottom
Ships
Impact on function
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Ships
Indents of inner bottom plate 1. Bottom
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Ships
Indents of inner bottom plate 1. Bottom
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Ships
Contact damages in bottom plate 1. Bottom
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Contact damages of bottom plate 1. Bottom
Ships
Impact on function
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Ships Hull Structural Breakdown 2. Side
1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead
Slide 1
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Ships Structural functions of ship side 2. Side
Slide 2
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Ships Structural build up of ship side 2. Side
Strength deck
Side shell
Longitudinal
Side longitudinal bulkhead
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Ships Local function: Watertight integrity 2. Side
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Ships Local function: Webs in a double side 2. Side
High Shear
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Ships Local function: Stringers in a double side 2. Side
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Ships Loads on the ship side 2. Side
s
m container
e t fo rce fro
N
Net force
Side plating is
acting as web in
hull girder beam
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Ships Global function: Web in hull girder 2. Side
Side plating is
acting as web in
hull girder beam
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Ships Function of ship side 2. Side
Be
n
mo ding
Shear force
me
nt
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Ships Global function: Web in hull girder 2. Side
Area effective in
transferring shear
force
Shear stress distribution resulting from
global loads for midship section
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Ships Hull damages in ship side 2. Side
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Ships Indents of side shell with stiffeners 2. Side
The terms indents and buckling should not be mixed up with each other,
as the cause for these damages are different:
Indents: Caused by lateral forces.
Slide 13
Buckling: Due to excessive in-plane stresses
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Ships
Acceptance Criteria 2. Side
Deformations
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Ships Fatigue cracks in longitudinals 2. Side
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Ships Fatigue cracks in longitudinals 2. Side
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Ships Cause for cracking in side longitudinals 2. Side
Ex.
P ana
ma
x •High alternating bending stresses towards the end
supports (web frames)
•Highly stressed areas created around geometric
’hard points’ (bracket toes, scallops, flat bars)
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Ships Stress concentration factors 2. Side
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Ships Fatigue Life 2. Side
3
⎛ 1 ⎞
⎜ ⎟
N ≈ C⎜ ⎟
⎜ σK ⎟
⎝ ⎠
Where:
N = Fatigue life (normally 20 years)
σ = Nominal Stress (dynamic stress amplitude)
K = Stress Concentration Factor
C = Constant (including the environment and mean stress
level i.e. compression / tension)
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Ships Standard repair proposal longs / web frames 2. Side
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Ships Consequence of damage 2. Side
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Cause for cracking in cut outs for
Ships 2. Side
longitudinals
Shear stress
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Ships Consequence of fatigue crack in webs 2. Side
Side longitudinals
loose their support
Re-distribution of shear
stresses in web frame
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Ships “Rules of Thumb” Regarding Fatigue 2. Side
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“Rule of thumb” regarding fatigue crack
Ships 2. Side
repairs
1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead
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Ships Structural functions 3. Hatch
3. Weather tightness
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Ships Structural build up 3. Hatch
Longitudinal
stopper (Pitching) Hold down device
(Vertical support)
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Structural functions:
Ships
3. Hatch
Container load (local strength)
A-A
Shear
A Force
Bending
Moment
Wind Transverse
Acceleration
Ph
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Structural functions:
Ships
3. Hatch
Allow for Hull Deformations
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Structural functions:
Ships
3. Hatch
Allow for Hull Deformation
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Structural functions:
Ships
3. Hatch
Weather tightness
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Ships Hull damages 3. Hatch
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Ships Hull damages - hatch cover support 3. Hatch
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Ships Hull damages - hatch cover support 3. Hatch
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4.
Deck and
Ships Hull Structural Breakdown coaming
1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead
Slide 1
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Deck and
Ships Structural build up 4.
coaming
Coaming stay
Slide 2
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4.
Deck and
Ships Structural functions coaming
Slide 3
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4.
Deck and
Ships Structural functions coaming
Slide 4
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4.
Deck and
Ships Structural functions coaming
Slide 5
Hatch cover with container load
Container
Structural functions: 4.
Deck and
Ships Container load (local strength) coaming
Stays Support
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Structural functions: 4.
Deck and
Ships Global Strength coaming
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Structural functions: 4.
Deck and
Ships Global Strength coaming
Horizontal Bending
Moment
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Structural functions: 4.
Deck and
Ships Global Strength coaming
Torsion
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Structural functions: 4.
Deck and
Ships Incorporate hull deformation coaming
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Deck and
Ships Cracks in hatch coaming stays 4.
coaming
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Deck and
Ships Consequence of damage 4.
coaming
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Deck and
Ships Cracks in Hatch corners 4.
coaming
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Deck and
Ships Cracks in Hatch corners 4.
coaming
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Deck and
Ships Cracks in Hatch corners 4.
coaming
Hatch Corner
Insert Plate
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Cracks in hatch corners 4.
Deck and
Ships Consequence coaming
Repair
• Thickness increase
• Edge grinding
• Improved shape
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Deck and
Ships Cracks in Hatch Coaming Knuckle 4.
coaming
Upper
Deck
Cause of Damages:
• The transverse member was arranged 100 mm away from the knuckle line
• Fine mesh F.E. analysis results show high stress concentration factor of K
= 3.5 (75 mm offset distance and 20° of knuckle angle) at the knuckle point
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Deck and
Ships Cracks in Hatch Coaming Knuckle 4.
coaming
Upper Deck
Hatch
Knuckle in Coaming
Coaming
Cracks
Upper Deck
Slide 19
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Deck and
Ships Cracks in Hatch Coaming Knuckle 4.
coaming
Slide 20
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Deck and
Ships Hatch Girder / Coaming Termination 4.
coaming
Slide 21
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Deck and
Ships Hatch Girder / Coaming Termination 4.
coaming
Crack
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Deck and
Ships Hatch Girder / Coaming Termination 4.
coaming
Consequence
Crack may develop and penetrate the deck
Repair proposal
– Meeting angle of bracket to be less than 15 degrees
– Bracket toe and flange end to be grinded after
welding
– Full penetration welding to be carried out for min.
500 mm IWO flange and 1000-1500 mm for bracket
toe
Slide 23
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4.
Deck and
Ships Damages to the wave breaker coaming
Slide 24
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4.
Deck and
Ships Damages to the wave breaker coaming
Possible buckling
problems
Sea pressure
Slide 25
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Damages to the wave breaker 4.
Deck and
Ships coaming
Impact of function
Slide 26
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5.
Transverse
Ships Hull Structural Breakdown Bulkhead
1. Bottom
2. Side
3. Hatch
4. Deck & hatch coaming
5. Transverse Bulkhead
Slide 1
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Transverse
Ships Structural build up 5.
Bulkhead
Bulkhead stringer
Vertical girder
Slide 2
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5.
Transverse
Ships Structural functions Bulkhead
Slide 3
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Structural functions: 5.
Transverse
Ships Watertight integrity (local strength) Bulkhead
Shear Bending
Force Moment
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Structural functions: 5.
Transverse
Ships Support of container stacks (local strength) Bulkhead
Pillar bulkhead
Shear Bending
Force Moment
Racking Tipping
Stringer
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Structural functions: 5.
Transverse
Ships Support the bottom (local strength) Bulkhead
High compression
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Structural functions: 5.
Transverse
Ships Transverse strength of hull girder Bulkhead
Deformation
Torsion
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5.
Transverse
Ships Hull damages Bulkhead
Slide 9
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Transverse
Ships Damages to cell guide 5.
Bulkhead
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Transverse
Ships Damages to cell guide 5.
Bulkhead
Consequences of damages?
• Difficulties in loading / unloading the cargo holds
• Loss of support of containers
Slide 11
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Transverse
Ships Damages to webs 5.
Bulkhead
Slide 12
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Transverse
Ships Typical design 5.
Bulkhead
From Specification:
“7th tier in cargo holds
shall be suitable for 40ft
long 9 feet 6 inches high
container loading.”
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Typical design 5.
Transverse
Ships Bulkhead
8’6’’Bulkhead
Slide 14
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Transverse
Ships Damages to webs 5.
Bulkhead
Slide 15
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Transverse
Ships Damages to webs 5.
Bulkhead
Consequences of damages
• Difficulties in loading / unloading the cargo holds
• Damages to webs and stringers could reduce the
container support
• Reduced vertical support of bottom
Slide 16
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5.
Transverse
Ships Overstressed / buckled support bulkhead
Bulkhead
Crack repaired by welding and additional stiffener
Slide 18
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5.
Transverse
Ships Bulkhead
Slide 19