S.r.l.

AUTOMAZIONE INDUSTRIALE
via Chiesaccia n.13
40010 Calcara di Crespellano - Bologna ITALY
Tel.+39-51739099 Fax.+39-51739094
www.aezitaly.com
e-mail info@aezitaly.com

TITLE AUTOMATIC BOARD FOR EMERGENCY GENERATING SET

PROJECT GCEF

CUSTOMER REVISION SR00

WORK ORDER DATE 21/07/05

FILE GCEF_GB_ST_R01.prg APPROVED

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INDICE NOTE
PAGINA REVISIONE DATA REVISIONE
NR. DESCRIZIONE PAGINA
A 0 1 2 3 4 5 0 1 2 3 4 5 A

Gruppo Doc X 21/07/05 - -

1 Cover X 21/07/05 - -

2 Index X 21/07/05 - -

3 Symbols legend / keys X 21/07/05 - -

4 Single-line diagram X 21/07/05 - -

B B
Gruppo Schemi X 21/07/05 - -

1 Power circuit / a.c. Auxiliary circuit X 21/07/05 - -

2 d.c. auxiliary circuit X 21/07/05 - -

Gruppo Applic X 21/07/05 - -

1 external commands X 21/07/05 - -

C
2 external devices X 21/07/05 - -
C

Gruppo Mors X 21/07/05 - -

1 Connections above the motor X 21/07/05 - -

X 21/07/05 - -

X 21/07/05 - -

X 21/07/05 - -

D X 21/07/05 - - D

X 21/07/05 - -

X 21/07/05 - -

X 21/07/05 - -

X 21/07/05 - -

X 21/07/05 - -
E E
X 21/07/05 - -

X 21/07/05 - -

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F F
X 21/07/05 - -

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G X 21/07/05 - - G

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X 21/07/05 - -

X 21/07/05 - -

H H
REV. DATA
SR00 21/07/05
COMMESSA PROGETTO GCEF VALIDATO

DATA 21/07/05 DESCRIZIONE PAG. Index

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTORE CLIENTE SCALA ... REV. SR00
Tel.+39-51739099
Fax.+39-51739094
info@aezitaly.com
DISEGNATORE SR FILE GCEF_GB_ST_R01-Doc.002 RIPRODUZIONE VIETATA PAGINA 2 DI 4
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A A

SYMBOL LEGEND KEYS

B B
G
3
GENERATOR CAVO
SCHERMATO
SWITCH PICK-UP
W WATTMETER RESISTANCE
REFERENCES
CONTACTS TABLE
L1
+B REFERENCE NAME
+D GENERATORE CONTATTO NA CONTATTO DIODE KHW-COUNTER POTENTIOMETER
G= W CARICA BATTERIA DI POTENZA
kWh
-B T1 X .Y XX . YY
XX . YY
C C
+
h
BATTERY CONTATTO NC CUT-OUT SWITCH DIODO LED HOURS-COUNTER PREHEATING-RESISTOR
- PAGE NUMBER

COLUMN NUMBER

+
GROUND CONTATTO INTERRUTTORE PONTE REVOLUTION COUNTER TRASDUTTORE
IN SCAMBIO MAGNETOTERMICO - RADDRIZZATORE RPM DI LIVELLO

D + D
MASSA GENERATORE CONTATTO CON INTERRUTTORE BOBINA RELE'- OIL GAUGE TRASDUTTORE
GALLEGGIANTE MAGNETOTERMICO- CONTATTORE BAR DI TEMPERATURA REFERENCES FOR
T
Id DIFFERENZIALE - CONNECTION MODULES
+ PAGE
COLUMN
JOINT P PRESSURE SWITCH
BM
INTERBLOCCO
MECCANICO
BOBINA TIMER
°C TERMOSTATO
ACQUA
P
TRASDUTTORE
DI PRESSIONE
- XX YY

E E

M MOTORINO
D' AVVIAMENTO
T THERMOSTAT TERMINAL
A AMMETER TRANSFORMER
M
MOTORINO
D' AVVIAMENTO

P1 S1

V
Y

A ACTUATOR FA FLOWMETER CONNECTOR VOLTMETER TRASFORMATORE COMMUTATORE

CMV
P2 S2
DI CORRENTE Z
VOLTMETRICO
X

F F
1
P PUMP SCATTO TERMICO FUSE
Hz FREQUENCYMETER 2
43
TOROID

ALARM PUSH BUTTON ELECTROVALVE

zV ZEROVOLTMETER PROTEZIONE
TERMICA

G G

H H

REV. DATE
SR00 21/07/05
WORK ORDER PROJECT GCEF APPROVED

DATE 21/07/05 PAGE DESCRIPTION Symbols legend / keys

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. SR00
Tel.+39-51739099
Fax.+39-51739094
info@aezitaly.com
DRAFTSMAN SR FILE GCEF_GB_ST_R01-Doc.003 DO NOT REPRODUCE PAGE 3 OF 4
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A GENERATOR MAINS LINE A

B B
ATTENTION
THE VALUE OF PROTECTION "FR" ON THE MAINS
FR LINE DOES NOT HAVE TO EXCEED THE VALUE
OF "Ith" OF THE MAINS CONTACTOR "CR"

BOARD EQUIPMENT

C C

IG

D L1 L1 D

CG CR
T1 T1

E E

F F
LOAD

G G

H H
REV. DATE
SR00 21/07/05
WORK ORDER PROJECT GCEF APPROVED

DATE 21/07/05 PAGE DESCRIPTION Single-line diagram

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. SR00
Tel.+39-51739099
Fax.+39-51739094
info@aezitaly.com
DRAFTSMAN SR FILE GCEF_GB_ST_R01-Doc.004 DO NOT REPRODUCE PAGE 4 OF 4
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POWER CIRCUIT / COMMUTATION ALTERNATE CURRENT AUXILIARY CIRCUITS

MAINS LINE GENERATOR LINE UTILIZATION LINE MEASURE / COMMUTATION DRIVE

GENERATOR CONTACTOR

MAINS CONTACTOR
A A

PREHEATING
GCEF
MOT. PROVA
AVVIATO TIMER
B B
CG CR 1 3 17 18 2 19
L1 L2 L3 L4 L1 L2 L3 L4
BM
CR CG 3 18
6.6 5.10 5.10 6.5 5.10 5.10 NX 17 2 19
T1 T2 T3 T4 T1 T2 T3 T4

IG CR CG
TA P1 S1 51
C
52 A FOR CURRENT OVER 60A C
CONTACTS

P2 S2
CONTROL
MOTOR

6.6
IG
A FOR CURRENT UP TO 60A 27 28

D D

CG CR

NX
F3 2A 65
E 230V E
500V 230V

V Hz h
F2 2A 2
NR
F4 2A 17 PD
40 F8 2A 19 12
+ 6 11
F F
F6 F7 F5 2A 25 31 8
6A 6A - 62

TCB

29 30 R S T NR X Y Z NX U V W NU
PE 73 74 L1 L2 L3 LN X Y Z NX U V W NU STRIP BOARD
G G

NOTE:
T
FR G IT'S OBLIGATORY TO GROUND
OF GENERATOR NEUTRAL
EXTERNAL PLANT
3 CONDUCTOR, EXCEPT FOR THE
PLANTS "IT" WITH NEUTRAL
CONDUCTOR GROUND INSULATED.

ATTENTION
H
HEATER THE VALUE OF PROTECTION "FR" ON THE MAINS H
230V 1kW MAX LINE DOES NOT HAVE TO EXCEED THE VALUE
REV. DATE
OF "Ith" OF THE MAINS CONTACTOR "CR"
SR00 21/07/05
WORK ORDER PROJECT GCEF APPROVED

DATE 21/07/05 PAGE DESCRIPTION Power circuit / a.c. Auxiliary circuit

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. SR00
Tel.+39-51739099
Fax.+39-51739094
info@aezitaly.com
DRAFTSMAN SR FILE GCEF_GB_ST_R01-Schemi.001 DO NOT REPRODUCE PAGE 1 OF 2
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DIRECT CURRENT AUXILIARY CIRCUITS

BATTERY SIGNAL LAMPS START AUXILIARY STOP ALARMS

BATTERY CHARGER ALTERNATOR FAILURE

OUTPUT +BATT WITH RUNNING MOTOR

A A

AUTOMATIC BATTERY CHARGER

GENERATOR CONTACTOR ON

HIGH MOTOR TEMPERATURE

EMERGENGY PUSH BUTTON

REMOTE CONTROL SWITCH

MAINS CONTACTOR ON

GENERATOR OVERLOAD

DISEXCITATION STOP
(ELECTRO-MAGNET)

LOW OIL PRESSURE

2=FORCED START
EXCITATION STOP

(ELECTROVALVE)

ALARM BUZZER

0=AUTOMATIC

FUEL RESERVE
+BATTERY

1=BLOCK
-BATTERY

STARTER
B B

ALLARME STOP RTS

GCEF
AVV 15/54 ARR ALARM CAR.
BATT.
+BATT -BATT DINAMO CR CG RT BPO ATM RIS
EM EV
15 8 20 4 5 23 16 11 13 14 9 7 10 6 22 21 12

C 15 8 20 4 5 23 16 11 13 14 9 7 10 6 22 21 12 C
12
5-12

CR CG IG

D D

15 14
1

PAE 2
F1
16A
E 7 E

8
5 12

24 8 20 16 11 13 141 9 7 10 6 22 21
STRIP BOARD 1 2 6 3 24 4 5 105 93 96 7 8 10

F
PAE
EXTERNAL PLANT F

PAE
1 0 2
F
32A F
2A
RA CCD
MOT

G G
CCD=REMOTE CONTROL SWITCH
RALL
BATT GEN RS EV REMOTE CONTROL SWITCH

+ +D
+B
M RALL ALL BPO ATM RC 1=BLOCK
0=AUTOMATIC
G= W P T
- EM 2=FORCED START
-B 12Vcc

MOTOR GROUND

H H
REV. DATE
SR00 21/07/05
WORK ORDER PROJECT GCEF APPROVED

DATE 21/07/05 PAGE DESCRIPTION d.c. auxiliary circuit

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. SR00
Tel.+39-51739099
Fax.+39-51739094
info@aezitaly.com
DRAFTSMAN SR FILE GCEF_GB_ST_R01-Schemi.002 DO NOT REPRODUCE PAGE 2 OF 2
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EXTERNAL DEVICES

A A

Acoustic alarm

B B
GCEF FAST-ON 9

+B F 2A
STRIP BOARD 105

Connections Connections
C C
To connect the relay of the alarm device To connect one auxiliary contact of the alarm relay
between n.50 terminal block and the ALL between - battery and + battery inserting
- battery. in series connection the alarm device.
RALL
+

D D
-

-B -B

E E

ATTENTION:
Verify max delivered current from the electronic card
for the alarm output: to install therefore an appropriate relay.

F
To the purpose see the page "Technical Characteristics" of F
the user manual of GCEF.

G G

H H

REV. DATE
SR00 21/07/05
WORK ORDER PROJECT GCEF APPROVED

DATE 21/07/05 PAGE DESCRIPTION External devices

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. SR00
Tel.+39-51739099
Fax.+39-51739094
info@aezitaly.com
DRAFTSMAN SR FILE GCEF_GB_ST_R01-Applic.001 DO NOT REPRODUCE PAGE 1 OF 2
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EXTERNAL COMMANDS

A A

GCEF FAST-ON 7
REMOTE EMERGENCY PUSH BUTTON

STRIP BOARD 93
B B

Running:
The pressure of the emergency push button
PAE stops immediately the generator and it opens
the generator contactor CG.
C C

+B

D D

REMOTE CONTROL (CCD)

E
Functioning of remote block Forced start with delivery E

GCEF FAST-ON 10 GCEF FAST-ON 10

F STRIP BOARD 96 Running: STRIP BOARD 96 Running: F

Closing the contact C you simulate the mains When the contact C is opened the gen-set works normally;
presence even with mains lack and the Closing the contact C the gen-set starts-up and when
generator does not start. the nominal speed is reached, the switchover
mains-generator takes place (even with mains presence) .
Reopening the contact C, the switchover generator-mains
C
Attention: C
G
takes places again. G

If the contact C is placed externally of the board, The generator will stop after the motor cooling.
the wiring has to be shielded. ATTENTION:

If the contact C is installed externally of the board,

the wiring has to be shielded.
+B -B
H H

REV. DATE
SR00 21/07/05
WORK ORDER PROJECT GCEF APPROVED

DATE 21/07/05 PAGE DESCRIPTION External command

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. SR00
Tel.+39-51739099
Fax.+39-51739094
info@aezitaly.com
DRAFTSMAN SR FILE GCEF_GB_ST_R01-Applic.002 DO NOT REPRODUCE PAGE 2 OF 2