ID SMK MS 2045 178033 - Revd

o
Contract: SMK1&2/EPSCI COMPANY Document N

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033
Consumption Calculations Revision: D Status: AFC
Doc type: CAL Syst./S-Syst.: Discipline: INS Revision Date: 05-JAN- 2011
o
Originator Document N Page 1 of 13
SOUTH MAHAKAM FIELD DEVELOPMENT

PROJECT PHASE 1&2
SMK1&2/EPSCI
PT. NISCONI
This document has been generated by an Electronic Document Management System. When it its printed, it shall be considered as “For information only copy”. The
controlled copy is the screen version, and thus, it is the holder’s responsibility to make sure that he/she holds the latest valid version.
Main Stupa (SP1) Platform – Pneumatic Instruments Gas

Consumption Calculations
D 05-JAN-2011 AFC Approved For Construction ADB/BGS KVA JM

C 10-NOV-2010 IFA Issued For Approval BGS KVA JM
B 06-OCT-2010 IFC Issued For Comment BGS KVA JM
A 12-AUG-2010 IFC Issued For Comment BGS MRO/KVA JM
Rev. Date Status Revision Memo Issued Checked Approved COMPANY
This document is the property of TOTAL and it shall not be disclosed to third parties or reproduced without permission of the COMPANY.
Electronic Filename: ID-SMK-MS-2045-178033_revD
o

o
TABULATION OF REVISED PAGES
REVISIONS REVISIONS
SHEET SHEET
A B C D E F G H A B C D E F G H
1 X 51
2 X 52
3 X 53
4 X 54
5 X X X X 55
6 X X X X 56
7 X X X 57
8 X 58
9 X X X X 59
10 X 60
11 X 61
12 X X 62
13 X X 63
14 64
15 65
16 66
17 67
18 68
19 69
20 70
21 71
22 72
23 73
24 74
25 75
26 76
27 77
28 78
29 79
30 80
31 81
32 82
33 83
34 84
35 85
36 86
37 87
38 88
39 89
40 90
41 91
42 92
43 93
44 94
45 95
46 96
47 97
48 98
49 99
50 100
o

o
COMMENTS RESPONSE SHEET

DOCUMENT REF.:
Document/
No Company Comments Contractor Response Initial Remarks
Page Ref.
Refer comment response sheet attached separately at the end of this document.
REVISION DETAIL TABULATION
DATE PAGE REVISION REVISION DETAILS
o

o
TABLE OF CONTENTS
1. SCOPE ................................................................................................................................................... 5
2. TERMS AND ABBREVIATIONS ........................................................................................................... 5
3. REFERENCE DOCUMENTS ................................................................................................................. 5
4. CALCULATION METHOD ..................................................................................................................... 6
5. SUMMARY OF CALCULATION RESULT ............................................................................................ 7
6. CONCLUSION ....................................................................................................................................... 7
APPENDIX 1 – PNEUMATIC INSTRUMENT GAS CONSUMPTION CALCULATION ............................... 8
o

o
1. SCOPE
This document defines the estimated instrument gas consumption at (SP1) Stupa Platform for SOUTH
MAHAKAM FIELD DEVELOPMENT PROJECT.
In the Main Stupa (SP1), the instruments related items including instrumentation packages that need the
instrument gas are on/off valves (ESDV, PSDV, SDV, BDV, and XV), adjustable choke valves (HCV), control
valves (LV) and gas driven pump for WHCP: HP1 (DHSV) and HP2 (SSV & WV) for both present and future
instruments / equipments.
The mechanicals and electricals related items including packages that need the instrument gas are Corrosion
Inhibitor Pump, ORMAT CCVT, Closed Drain Transfer Pumps, Open Drain Pump, Disposal Tube Pump,
Flare/Vent Purge, Flare Pilot, Methanol Injection Pump and Biocide Injection Pump. The pneumatic
instrument gas consumption calculations for those equipments shall be refered to project document CN –
Utility Balance Report ref.[19].
D
2. TERMS AND ABBREVIATIONS
AML : Approved Manufacturer List

BDV : Blowdown Valve
CCVT : Closed Cycle Vapour Turbo
DHSV : Down Hole Safety Valve
ESDV : Emergency Shutdown Valve
FEED : Front End Engineering Design
HPU : Hydraulic Power Unit
LV : Level Control Valve
PSDV : Process Shutdown Valve
SSV : Surface Safety Valve
WHCP : Wellhead Control Panel
WV : Wing Valve
XV : Isolation Valve
COMPANY : Total E&P Indonésie
CONTRACTOR : The EPSC Contractor in charge of the engineering, supply, fabrication,

assembly, transportation, installation and hook-up of the new facilities
VENDOR : The party that manufacturers and/or supplies respective equipment,

materials, goods and/or services for the project
3. REFERENCE DOCUMENTS
D
This calculation shall refer the project documents listed below:
[1] ID-SMK-MS-2045-112001 Main Stupa Platform – Typical Splitter Well Piping &
Instrumentation Diagram
[2] ID-SMK-MS-2045-112002 Main Stupa Platform – Typical Single Well (Future) Piping &
o

o
[3] ID-SMK-MS-2045-112003 Main Stupa Platform – Production and Test Manifold Piping
& Instrumentation Diagram
[4] ID-SMK-MS-2045-112004 Main Stupa Platform – Multiphase Flowmeter Piping &
[5] ID-SMK-MS-2045-112005 Main Stupa Platform – 24" Trunkline Departure Piping &
[6] ID-SMK-MS-2045-112006 Main Stupa Platform – Vent System Piping &
[7] ID-SMK-MS-2045-112007 Main Stupa Platform – Fuel Gas System Piping &
[8] ID-SMK-MS-2045-112008 Main Stupa Platform – Fuel Gas Distribution System Piping
& Instrumentation Diagram
[9] ID-SMK-MS-2045-112009 Main Stupa Platform – Closed Drain System Piping &
[10] ID-SMK-MS-2045-112011 Main Stupa Platform – Open Drain System Piping &
[11] ID-SMK-MS-2045-112012 Main Stupa Platform – Offloading Pump Piping &
[12] ID-SMK-MS-2045-112014 Main Stupa Platform – Fuel Gas Distribution for Valve
Actuators (Main Deck) Sheet 1/2 Piping & Instrumentation
Diagram
Actuators (Main Deck) Sheet 2/2 Piping & Instrumentation
Diagram
Actuators (Cellar Deck) Piping & Instrumentation Diagram
[15] ID-SMK-MS-2045-112020 Main Stupa Platform – Pig Receiver (future) Sheet 1/2
Piping & Instrumentation Diagram
[16] ID-SMK-MS-2045-112021 Main Stupa Platform – Pig Receiver (future) Sheet 2/2
Piping & Instrumentation Diagram
[17] ID-SMK-ALL-2045-171009 Specification for Wellhead Control Panel
[18] ID-SMK-ALL-3005-070018 SMK-PO102A_DTS_Utilities Consumption List (LEDEEN)
[19] ID-SMK-ALL-2045-116001 CN – Utility Balance Report
4. CALCULATION METHOD
This calculation based on number of instrumentation devices driven by instrument gas. The quantity shall be
taken from Piping and Instrument Diagram (P&ID). The pneumatic instrument gas consumption volume will
depend on the devices that need the pneumatic instrument gas.
D
The considered gas consumption values of every item based on final selected vendor data.
o

o
5. SUMMARY OF CALCULATION RESULT
Continuous Consumption Intermittent Consumption

Instrument Type Total Standard Total Standard
Consumption Instrument Type Consumption
(Nm3/h) (Nm3/h)
Adjustable Choke Valves 2.85 On/Off Valves 30.02
D Control Valves 0.38 HP1 Hydraulic Pump 39.73
HP2 Hydraulic Pump 49.38
Total Continuous Total Intermittent

3.23 119.13
Consumption Consumption
122.36
Total Instrument Gas Consumption (Nm3/h)
Assumptions and Notes:

D 1. The considered gas standard including total consumption values of every item based on final selected
vendor data.
2. ON/OFF valves (ESDV, PSDV, BDV, XV) fuel gas consumption is calculated as 3 cycles / hour based on
SMK-PO102A_DTS_Utilities Consumption List (LEDEEN) ref.[18].
3. The quantity of fuel gas consumption for HP1 systems is considered only for one pump by presuming
selected duty pump only will be under operation/running & stand by pump will be off.
4. The quantity of fuel gas consumption for HP2 systems is considered only for one pump by presuming
selected duty pump only will be under operation/running & stand by pump will be off.
5. The gas consumption for Well head control panel pumps (HP1 & HP2) is calculated based on minimum
instrument gas supply pressure i.e. 4.5 barg. So in this calculations considered 4.5 barg is the instrument
gas supply pressure as a worst case condition & selected pneumatic pumps, which resulted in
considerably increase in the instrument gas demand.
6. CONCLUSION
Based on the above calculation, the following is conclusion:

D Estimated instrument gas consumption for Main Stupa (SP1) Platform will be 122.36 Nm3/h (excluded
Corrosion Inhibitor Pump, ORMAT CCVT, Closed Drain Transfer Pumps, Open Drain Pump, Disposal Tube
Pump, Flare/Vent Purge, Flare Pilot, Methanol Injection Pump and Biocide Injection Pump. The pneumatic
instrument gas consumption calculations for those equipments shall be refered to project document CN –
Utility Balance Report ref.[19]).
o

o
APPENDIX 1 – PNEUMATIC INSTRUMENT GAS CONSUMPTION CALCULATION
o

o
Calculation-1. Continuous Consumption
No. Description Qty Total Units Remarks

Consumption
1. Choke Valves (Note-1)
50-HCV-100105 1 0.19 Nm3/h
3
50-HCV-100205 1 0.19 Nm /h
50-HCV-100305 1 0.19 Nm3/h
50-HCV-100405 1 0.19 Nm3/h
D 50-HCV-100505 1 0.19 Nm3/h
50-HCV-100605 1 0.19 Nm3/h
50-HCV-100705 1 0.19 Nm3/h
3
50-HCV-100805 1 0.19 Nm /h
50-HCV-100905 1 0.19 Nm3/h
50-HCV-101005 1 0.19 Nm3/h
50-HCV-101105 1 0.19 Nm3/h
50-HCV-101205 1 0.19 Nm3/h
50-HCV-101305 1 0.19 Nm3/h Future
3
50-HCV-101405 1 0.19 Nm /h Future
50-HCV-101505 1 0.19 Nm3/h Future
2. Control Valves (Note-2)

50-LV-450118 1 0.38 Nm3/h
Required Instrument Gas Consumption - Continuous 3.23 Nm3/h
Note:
1. Standard consumption of choke valves are based on FIELDVUE DVC6000 series digital positioner with low
bleed relay on Master Flo 200 DA Linier Pneumatic Actuator (Double Acting).
2. Standard consumption of control valves are based on FIELDVUE DVC6000 series digital positioner with
standard relay on Fisher 667 series Diaphragm Actuator (Single Acting).
Electronic Filename: ID-SMK-MS-2045-178033_revC
o

Revision Date: 30-Dec-
Doc type: CAL Revision Date: 05-JAN- 2011
2010
o
Calculation-2. Intermittent Gas Consumption
No. Description Size/Rating Qty Total Units Remarks

Consumption
1. Emergency Shutdown Valves
50-ESDV-450111 24” / B31.8 1 4.16 Nm3/h
50-ESDV-450211 12” / B31.8 1 0.58 Nm3/h
50-ESDV-700118 2” / 150# 1 0.02 Nm3/h
50-ESDV-700119 2” / 150# 1 0.02 Nm3/h
50-ESDV-700136 2” / 150# 1 0.02 Nm3/h
50-ESDV-450311 10” / B31.8 1 0.36 Nm3/h Future
50-ESDV-450411 14” / B31.8 1 0.54 Nm3/h Future
2. Process Shutdown Valves

50-PSDV-100111 18” / 600# 1 0.88 Nm3/h
50-PSDV-100118 8” / 600# 1 0.24 Nm3/h
50-PSDV-100119 8” / 600# 1 0.24 Nm3/h
50-PSDV-100218 8” / 600# 1 0.24 Nm3/h
50-PSDV-100219 8” / 600# 1 0.24 Nm3/h
50-PSDV-100318 8” / 600# 1 0.24 Nm3/h
50-PSDV-100319 8” / 600# 1 0.24 Nm3/h
50-PSDV-100418 8” / 600# 1 0.24 Nm3/h
50-PSDV-100419 8” / 600# 1 0.24 Nm3/h
50-PSDV-100518 8” / 600# 1 0.24 Nm3/h
50-PSDV-100519 8” / 600# 1 0.24 Nm3/h
50-PSDV-100618 8” / 600# 1 0.24 Nm3/h
50-PSDV-100619 8” / 600# 1 0.24 Nm3/h
50-PSDV-100718 8” / 600# 1 0.24 Nm3/h
50-PSDV-100719 8” / 600# 1 0.24 Nm3/h
50-PSDV-100818 8” / 600# 1 0.24 Nm3/h
50-PSDV-100819 8” / 600# 1 0.24 Nm3/h
50-PSDV-100918 8” / 600# 1 0.24 Nm3/h
50-PSDV-100919 8” / 600# 1 0.24 Nm3/h
50-PSDV-101018 8” / 600# 1 0.24 Nm3/h
50-PSDV-101019 8” / 600# 1 0.24 Nm3/h
50-PSDV-101118 8” / 600# 1 0.24 Nm3/h
50-PSDV-101119 8” / 600# 1 0.24 Nm3/h
50-PSDV-101218 8” / 600# 1 0.24 Nm3/h
50-PSDV-101219 8” / 600# 1 0.24 Nm3/h
50-PSDV-101318 8” / 600# 1 0.24 Nm3/h Future
50-PSDV-101319 8” / 600# 1 0.24 Nm3/h Future
50-PSDV-101418 8” / 600# 1 0.24 Nm3/h Future
50-PSDV-101419 8” / 600# 1 0.24 Nm3/h Future
50-PSDV-101518 8” / 600# 1 0.24 Nm3/h Future
50-PSDV-101519 8” / 600# 1 0.24 Nm3/h Future
50-PSDV-110113 8” / 600# 1 0.24 Nm3/h
50-PSDV-360110 6” / 600# 1 0.12 Nm3/h
50-PSDV-450115 2” / 600# 1 0.02 Nm3/h
50-PSDV-450208 12” / 600# 1 0.45 Nm3/h
50-PSDV-450212 8” / 600# 1 0.24 Nm3/h
50-PSDV-700116 2” / 150# 1 0.02 Nm3/h
50-PSDV-700117 2” / 150# 1 0.02 Nm3/h
50-PSDV-700120 2” / 150# 1 0.02 Nm3/h
50-PSDV-700121 2” / 150# 1 0.02 Nm3/h
o

2010
o
50-PSDV-700122 2” / 150# 1 0.02 Nm3/h

50-PSDV-700149 2” / 150# 1 0.02 Nm3/h
3
50-PSDV-450308 10” / 600# 1 0.36 Nm /h Future
50-PSDV-450408 14” / 600# 1 0.54 Nm3/h Future
50-PSDV-450312 8” / 600# 1 0.24 Nm3/h Future
50-PSDV-450412 8” / 600# 1 0.24 Nm3/h Future
3. Blowdown Valves
3
50-BDV-100104 3” / 600# 1 0.09 Nm /h
50-BDV-110102 2” / 600# 1 0.02 Nm3/h
50-BDV-450113 3” / 600# 1 0.09 Nm3/h
50-BDV-450217 2” / 600# 1 0.02 Nm3/h
50-BDV-700111 2” / 150# 1 0.02 Nm3/h
50-BDV-450317 2” / 600# 1 0.02 Nm3/h Future
3
50-BDV-450417 2” / 600# 1 0.02 Nm /h Future
4. Isolation Valves
50-XV-280113 2” / 150# 1 0.02 Nm3/h
50-XV-280114 2” / 150# 1 0.02 Nm3/h
50-XV-280210 2” / 150# 1 0.02 Nm3/h
3
50-XV-280305 2” / 150# 1 0.02 Nm /h
50-XV-450106 24” / B31.8 1 4.16 Nm3/h
50-XV-450107 24” / B31.8 1 4.16 Nm3/h
50-XV-450108 24” / 600# 1 1.95 Nm3/h
50-XV-450206 12” / B31.8 1 0.58 Nm3/h
50-XV-450207 12” / B31.8 1 0.58 Nm3/h
3
50-XV-700101A 2” / 600# 1 0.02 Nm /h
50-XV-700101B 2” / 600# 1 0.02 Nm3/h
50-XV-700137 2” / 150# 1 0.02 Nm3/h
50-XV-700138 2” / 150# 1 0.02 Nm3/h
50-XV-450306 10” / B31.8 1 0.36 Nm3/h Future
50-XV-450307 10” / B31.8 1 0.36 Nm3/h Future
3
50-XV-450406 14” / B31.8 1 0.54 Nm /h Future
50-XV-450407 14” / B31.8 1 0.54 Nm3/h Future
Required Instrument Gas Consumption - Intermittent 30.02 Nm3/h
Note:
1. ON/OFF valves (ESDV, PSDV, BDV, XV) fuel gas consumption is calculated as 3 cycles/hour based on
SMK-PO102A_DTS_Utilities Consumption List (LEDEEN) ref.[18].
o

2010
o
Calculcation-3. DHSV Circuit (HP1 Pumps)
Based on final selected WHCP vendor calculation, fully charge the accumulators HP1 at the minimum Instrument gas
pressure (4.5 barg) from zero to normal operating hydraulic pressure (615 barg) within 1 minute and from normal
operating hydraulic pressure (615 barg) to maximum operating hydraulic pressure (650 barg) within 4.9 minutes.
The selected Pump for HP1 is HASKEL DSTV-150 and pump performance as shown in the Chart-1.
Required Pressure = Maximum Operating Pressure = 650 barg.

Required Flow = 400 cc/ minute = 0.4 liter / minute
Chart - 1
So the Instrument gas consumption for HP1 Pump (at 4.5 barg gas driven pressure) = 0.66 s m3/min = 39.73 Nm3/h
= 24.7 SCFM
o

2010
o
Calculcation-4. SSV, WV Circuit (HP2 Pumps)
Based on final selected WHCP vendor calculation, fully charge the accumulators HP2 at the minimum Instrument gas
pressure (4.5 barg) from zero to normal operating hydraulic pressure (330 barg) within 3 minutes and from normal
operating hydraulic pressure (330 barg) to maximum operating hydraulic pressure (380 barg) within 8 minutes.
The selected Pump for HP2 is HASKEL DSTV-100 and pump performance as shown in the Chart-2.
Required Pressure = Maximum Operating Pressure = 380 barg.

Required Flow = 800 cc/ minute = 0.8 liter / minute
Chart - 2
So the Instrument gas consumption for HP2 Pump (at 4.5 barg gas driven pressure) = 0.82 s m3/min = 49.38 Nm3/h
= 30.7 SCFM
COMMENTS RESPONSE SHEET
DOCUMENT REF.: ID-SMK-MS-2045-178033, Rev C
Document/
No Company Comments Contractor Response Initial Remarks
Page Ref.
The Calculation is updated
based on the selected Vendor
data.
The selected pump curve shall be
based on the 4.5 barg air driven,
The selected Pump (HASKEL
and it was highlighted in previous
DSTV-150 for HP1 and
1. 13 submission.
HASKEL DSTV-100 for HP2)
CTR shall update it to ensure the
already based on 4.5 barg gas
selected pump based on the pump
driven on the pump
performance curve.
performance curve.

ID SMK MS 2045 178033 - Revd

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ID SMK MS 2045 178033 - Revd

Uploaded by

Copyright:

Available Formats

o

Contract: SMK1&2/EPSCI COMPANY Document N

SOUTH MAHAKAM FIELD DEVELOPMENT

Main Stupa (SP1) Platform – Pneumatic Instruments Gas

D 05-JAN-2011 AFC Approved For Construction ADB/BGS KVA JM

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

TABULATION OF REVISED PAGES

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

COMMENTS RESPONSE SHEET

REVISION DETAIL TABULATION

DATE PAGE REVISION REVISION DETAILS

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

2. TERMS AND ABBREVIATIONS

AML : Approved Manufacturer List

COMPANY : Total E&P Indonésie

CONTRACTOR : The EPSC Contractor in charge of the engineering, supply, fabrication,

VENDOR : The party that manufacturers and/or supplies respective equipment,

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

5. SUMMARY OF CALCULATION RESULT

Continuous Consumption Intermittent Consumption

Total Continuous Total Intermittent

Assumptions and Notes:

Based on the above calculation, the following is conclusion:

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

APPENDIX 1 – PNEUMATIC INSTRUMENT GAS CONSUMPTION CALCULATION

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

Calculation-1. Continuous Consumption

No. Description Qty Total Units Remarks

2. Control Valves (Note-2)

Required Instrument Gas Consumption - Continuous 3.23 Nm3/h

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

Calculation-2. Intermittent Gas Consumption

No. Description Size/Rating Qty Total Units Remarks

2. Process Shutdown Valves

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

50-PSDV-700122 2” / 150# 1 0.02 Nm3/h

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

Calculcation-3. DHSV Circuit (HP1 Pumps)

Required Pressure = Maximum Operating Pressure = 650 barg.

Main Stupa (SP1) Platform – Pneumatic Instruments Gas ID-SMK-MS-2045-178033

Calculcation-4. SSV, WV Circuit (HP2 Pumps)

Required Pressure = Maximum Operating Pressure = 380 barg.

You might also like