General Painting Technical Specifications (Genaveh)

CLIENT: CONSULTANT:
MAPNA GENAVEH MESSINAN ENGINEERING Co.

POWER GENERATION Co Eng. & Consultancy of Power Plant & Ind.
MAPNA GROUP
PROJECT: GENAVEH COMBINED CYCLE POWER PLANT
Painting Technical Specifications
IN-HOUSE REVISIONS DOCUMENT REVISIONS

E E
D D
C C
B FOR INFORMATION MSA BFA FAG PAZ OCT.2012 B FOR INFORMATION MSA BFA FAG PAZ OCT.2012
A FOR INFORMATION .AET BFA FAG PAZ MAY 2010 A FOR INFORMATION AET BFA FAG PAZ MAY 2010
ISSUED FOR ISSUED FOR
0 INFORMATION
.AET BFA FAG PAZ 28.OCT.2009 0
INFORMATION
AET BFA FAG PAZ 28.OCT.2009
Rev. DESCRIPTION. DESGIN. CHECK. HEAD. APPROVE DATE. Rev. DESCRIPTION. DESGIN CHECK. HEAD. APPROVE. DATE.
EPC CONTRACTOR :
Doc. No.: ISP/GV-00/GN-W-00-PW2-002 Rev:B
MAPNA GROUP
DOC TITTLE : Painting Technical Specifications File No.:
Based on:
‫ﻃﺮح ﻧﻴﺎم‬
CONTRACTOR DOC. NO. :
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TABLE OF SECTIONS
 SECTION A: Painting & Specification of Main & Auxiliary Systems

 SECTION B: (APPENDIX)
- Appendix 1: Quality Control Tables
- Appendix 2: TAVANIR Final Finish Color Shades Standard
ELECTRICAL SECTION:
 SECTION C: GENERATOR PAINTING SPECIFICATION
 SECTION D: 15.75KV ISOLATED PHASE BUS DUCT (PAINT SPECIFICATION OF

BUS DUCT) (for information- if required according to client offer or special conditions-)
 SECTION E: ELECTRICAL CABINET PAINTING PROCEDURE
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SECTION A:
Painting & Specification of Main & Auxiliary Systems
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TABLE OF CONTENT
SECTION A : PAINTING SYSTEMS
1) Sope 6
2) Standards And Codes 6
3) Design Requirements 8
4) General 8
5) Surface Preparation 9
6) Priming 10
7) Painting 10
8) Galvanizing 12
9) Inspection 13
10) Quality Control And Testing 13
11) Storage Life And Packaging 14
12) Labelling 14
13) Paint System 15
14) Painting Schedule 16
15) Quality Control 16
16) Tables : 17
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PAINTING SYSTEMS
1. SCOPE
 This specification covers the minimum requirements for the surface preparation and paint application
to equipment, piping and steel structures of main and auxiliary systems of power plant
 Whilst the content of this specification defines the essential requirements of surface preparation and
painting, they do not relieve the contractor from his responsibility to carry out the work in accordance
with the appropriate codes and industry standards listed in below section(2).
2. STANDARDS AND CODES
- All standards and codes referred to herein shall be latest edition of such documents.
- The following design codes, standards and specification shall be used for the design and application of
painting and protective coatings, where referred to in this specification.
Paint application specification No. 1: shop, field and

SSPC-PA1
maintenance painting.
Paint application specification No. 2: Measurement of dry

SSPC-PA2
paint thickness with magnetic gauges.
Paint application No. 3: A guide to safety in paint

SSPC-PA3
application.
SSPC-SP Surface preparation specifications. Surface preparation

COM commentary.
SSPC-VIS2 Evaluating degree of rusting on painted steel surface.
Guide to visual standard No.2: Guide to standard method to

SSPC Guide
vis.2 of evaluation degree of rusting on painted surfaces.
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SSPC-SP1 Surface preparation specification No.1: Solvent cleaning.

SSPC-SP2 Surface preparation specification No.2: Hand tool cleaning.
SSPC-SP3 Surface preparation specifications No.3: Power tool cleaning.
SSPC-SP5 Surface preparation specifications No.5: White metal blast cleaning.
SSPC-SP6 Surface preparation specifications No.6: Commercial blast cleaning.
SSPC-SP7 Surface preparation specifications No.7: Brush- off blast cleaning.
SSPC-SP8 Surface preparation specifications No.8: Pickling.
SSPC-SP10 Surface preparation specifications No.10: White blast cleaning.
SSPC paint specifications, zinc-rich primers (Type I-" inorganic". & Type II-
SSPC-Paint20
"organic").
SSPC-Vol.1 Structures painting manual. Good painting practice.
ASTM D4414 Standard practice for measurement of wet film thickness by notch gauges.
ASTM D3359 Standard methods for measuring adhesion by tape test.
ASTM D2697 Volume non-volatile matter in clear or pigmented coatings: standard test method.
ASTM A153 Specification for Zinc coating (hot-dip) on iron and steel hardware.
Specification for zinc (hot galvanized) coatings on products fabricated from rolled,
ASTM A123
pressed and forged steel shapes, plates, bars and strip.
ASTM B695 Class50 Specification for coatings of zinc mechanically deposited on iron and steel.
ASTM A385 Practice for providing high quality zinc coatings (hot dip)
ASTM D3276 Guide for painting inspectors.
ASTM D3951 Practice for commercial packaging.
BS 729 Specification for hot dip galvanized coatings on iron and steel articles.
BS 5493 Code of practice for protective coating on iron and steel structures against corrosion.
BS 7079 Part A Preparation of steel substrates before application of paints and related products.
Group A- visual assessment of surface cleanliness.
ISO 8501-1
Part A1: Specification for rust grades and preparation grades of uncoated steel
substrates and of steel substrates after overall removal of previous coating.
BS 7079 Part C2
Method for the grading of the surface profile of abrasively blast- cleaned steel
substrates using a compactor.
ISO 8503-2
Preparation of steel substrates before application of paints and related products-visual
assessment of Surface cleanliness. Part 1: rust
SIS 05 5900
grades and preparation grades of uncoated steel substrates and of steel substrates after
overall removal of previous coatings.
IRAN TAVANIR Standard. final finish color shades standard
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3. DESIGN REQUIREMENTS
- Coating for the protection of equipment, piping, structural steels, tanks, etc. shall be designed and
applied for the application over the specified minimum surface preparation standards detailed in this
specification in combination with the codes and industry standards listed in section 2.
- All coatings shall be suitable for applications and services in salty, corrosive, erosive and marine
environmental conditions. (According to the each power plant environmental condition).The coating
shall provide the dual function of protection against corrosion or deterioration and decoration of the
surfaces painted.
- The paint system shall generally be based on the maximum operating temperature of the equipment and
piping except the items affected by below clauses, the items where higher temperatures are in cyclic or
intermittent operation including steam out, start-up, regeneration, etc.
- The painting system for external application to internally lined items shall be based on the outside wall
temperature.
- All supports, including skits, legs, saddles, etc. shall be coated with the paint system for uninstalled
surfaces as appropriate to the metal of the equipment or piping being supported.
- For non-insulated pipes with maximum operating temperature less than 85°C, direct sunshine
temperature (max. 85°C) should be considered as the second base for coat selection.
4. GENERAL
 No substitution or modification to materials and methods of application in this specification is
permissible, unless prior approved of owner has been obtained.
 Prior to the commencement of work, the contractor shall submit for the approval of owner, fully
detailed procedures as to how he intends to carry out the work within the framework of this
specification. The contractor shall provide full details regarding the use of a lower tier subcontractor,
location of work, choice of materials and any such further information.
 Application of coatings other than inorganic zinc primer shall be delayed until completion of all
required shop testing. Application of inorganic zinc silicate primer prior to pressure testing with
consequent covering up of welds shall only be permitted in specific cases agreed with eng. In such
cases application of the subsequent tie coat shall be delayed until completion of pressure testing.
 The following surfaces and materials shall require painting:
 All steel structures, sheds, pipe racks, steel supports, ladders, stairs, handrails, platforms, walkways,
monorails, cranes and all other steel members, unless specified otherwise.
 All un-insulated carbon and low alloy piping, fittings and valves including painting of identification
marks.
 All un-insulated equipment like columns, vessel, drums, storage tanks, heat exchangers, coolers,
pumps, compressors, filters, silos, conveyors and all other type of handling equipment and storage
bins, etc.
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 All un-insulated portions of insulated equipment comprising vessel, nozzles, man way covers, relief
valves, etc. shall be painted to suit temperature condition involved.
 The following surfaces and materials shall not require painting except specified otherwise.
 Stainless steel, copper, brass, aluminium or glass surfaces, plastic or plastic coated materials,
insulated surface of equipment except color coding wherever required, painted equipment like
blowers, pumps, valves etc. with finishing coats in good condition with matching conditions and with
matching color, are not to be painted, except otherwise specified.
 Galvanized surfaces e.g. stair treads are not to be painted, except in corrosive areas or otherwise
specified.
- Friction grip bolted areas are not to be painted.
- Rubber or rubber lined surfaces, concrete (except otherwise specified).
- The equipment shall be shielded to prevent damage during surface preparation and painting
operations. All openings, including those which are flanged or threaded, shall be sealed to prevent
entry of sand, dust, or coating materials used for shielding and sealing shall be removed.
- The paint manufacturer's instructions should be followed at all times. Particular attention shall be paid
to the followings:
- Proper storage to avoid exposure, as well as extremes of temperature.
- Surface preparation prior to painting.
- Mixing and thinning.
- Application of paints and the recommended limit on time intervals between coats.
- The applied paints shall have up to date certificate of chemical/physical specifications from "Niroo
Research Institute" or "Research Institute of Ministry of Oil", or an approved (by Engineer)
laboratory.
5. SURFACE PREPARATION
 The surfaces should be properly degreased, dedusted.
 Surface preparation should remove foreign bodies to allow the type of priming paint used to wet the
surface thoroughly and develop adequate adhesion.
 Blast cleaning shall not be carried out on wet surfaces or surfaces which will be wet after blasting nor
shall blast cleaning be carried out when surface temperature is less than 3˚C above ambient dew point,
or when the relative humidity is greater than 80% or beyond daylight hours on exterior location.
 The type and size of blast cleaning abrasive for any particular job shall be selected to give surface
amplitude acceptable to the manufacturer of the primer. The particle size shall be in accordance
with BS-7079.
 All abrasives shall be free of dust, dirt and other foreign matter. They shall be kept dry all the times
and shall not be recycled, unless permitted by Owner.
 The compressed air supply used for blasting shall be free of water and oil. Adequate separators and
traps shall be provided and these shall be kept emptied of water and oil. Accumulations as water and
oil shall be removed from the air receiver by regular purging. This class shall also apply to air used
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for the dusting of cleaned surfaces. The pressure and the volume of compressed air supply for blast
cleaning shall meet the work requirements.
 No acid washes or other cleaning solutions or solvents shall be used on metal surfaces after they have
been blasted. This includes inhibitive washes intended to prevent rusting.
 Surface preparation shall result clean surface compatible to at least SA 2 ½ per Swedish standard
055900, unless otherwise specified.
 Chipping, scraping and steel wire brushing using manual or power driven tools can not remove firmly
adherent mill scale and shall only be used where blast cleaning is impractical, with the approved of
owner and in accordance with the grade CST2/ST3 as specified.
6. PRIMING
 Prepared surface should be primed generally within four hours. Cleaned surfaces shall never be left
overnight painted. For coating in such case re-blasting or re-cleaning is necessary.
 In order to minimize contamination between successive coats of paint, over coating of the preceding
coat shall be done as soon as it is permitted by the particular specification, and not delayed beyond the
period specified. When delays are unavoidable, the painted surface shall be thoroughly cleaned and
dried to the satisfaction of owner before over coating may take place.
 Any primed surface which has been exposed for more than a few days will have become
contaminated and should be cleaned down with fresh water and allowed to dry before over coating.
 Primed and painted surface which have been exposed to marine conditions will be contaminated with
salt and should be lightly wire brushed, then washed with fresh water before over coating.
 Although zinc rich primer is very effective in preventing rusting, extended exposure develops a
surface contaminated of zinc corrosion products which impairs the adhesion of subsequent coats. Zinc
rich primers, both organic and inorganic which have been exposed long enough to develop white
surface staining should be prepared for over coating by one of the following methods:
 Light blast cleaning and dust removal.
 Wire brushing, followed by water washing.
 Scrubbing with fresh water, using bristle brushes.
7. PAINTING
 All painting shall be carried out in conformity with this specification and with the paint
manufacturer's recommendation. Paint application shall also follow the procedures covered SSPC-
PA1 "Shop field and maintenance painting".
 Hand mixing of paints shall only be permitted for containers up to 5 litters. All larger containers shall
be mixed by mechanical agitators and brought to a uniform consistency. Where pigment separation
readily occurs, provision shall be discarded irrespective of its apparent condition.
 Two-pack paints shall be mixed in strict accordance with manufacturer's instructions. The pot life of
such paints shall be specifically noted and any mixed paint which has exceeded is pot life shall be
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discarded irrespective of its apparent condition.
 Contractor shall avoid contamination of any adjacent items of plant and equipment by paint over
spray, drips or spillage, providing appropriate protection where necessary. Stainless steel and high
nickel-chromium alloy surfaces shall be protected against over spray or paint drips, particularly those
containing metallic pigments. If any such contamination does occur, the paint shall be immediately
and thoroughly removed by contractor.
 Painting shall not take place under adverse weather conditions, in particular rain, fog, snow or when
such conditions are likely to occur before the paint has become dry. Painting shall not take place in
the following conditions:
 At temperatures below 5˚C (41°F)
 When the relative humidity is greater than 80%
 When the metal surface temperature is less than 3°C (5.4°F) above the ambient dew point.
 In the case of exterior locations, painting may also be suspended due to wind speed at the discretion
of owner. In cases where moisture tolerant coatings are used, painting may proceed on damp surfaces
within the limits recommended by the manufacturer of the particular coating being applied.
 The method of application shall be selected to ensure that the paint is applied in a uniform manner to
the prescribed film thickness without any runs, sag or other blemishes. The pressure and volume of
the compressed air used for spray application shall meet the work requirement and be free from oil
and water contamination. Traps, separators and filters shall be emptied and cleaned regularly.
Application of primers on wire brushed surfaces shall be by brush.
 To ensure that the minimum thickness is achieved on all angles, corners, bulkheads, welds, etc. such
edges shall be stripe painted separately before applying the main system. Holding primers shall only
be permitted where they are obtained from the same manufacturing source as the main priming, coats,
and where the manufacturer is able to provide a full guarantee that satisfactory intercoat adhesion will
occur.
 Where further painting is to be carried out, zinc silicate primers shall be sealed with a tie coat as soon
as practical after complete curing has taken place, to avoid salt or chemical contamination and to seal
the porous nature of the primer. The tie coat shall be selected to ensure sound adhesion to the zinc
silicate primer and be compatible with the finishing coat process. When over coating with aluminum
silicon paint is designed, a tie coat is not necessary. Over coating and dry spray of inorganic zinc
silicate primers shall be removed prior to application of subsequent tie coats or top coats.
 In all instances where two or more coats of the same paint are specifies such coatings shall be of
contrasting colors so each stage of the work can be readily identified and film thicknesses determined
accordingly. This also applies to the surface prepared and the color of the first primer coat.
 Intervals between coats shall comply with manufacture’s recommendations and should generally be
kept to the absolute minimum in order to prevent contamination between coats. Where contamination
occurs between coats, this shall be completely removed, generally by washing with a suitable
detergent solution and rinsing with dean fresh water.
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 All points of damage to paint work incurred at any stage of the work, including shop welding
operations shall be re-prepared by blast cleaning to the original standard and recoating with the
specified priming coat to restore the film thickness. In all such instances preparation shall extend 25
mm into the sound paint work and a further 25 mm of sound paint work shall be lightly blasted to etch
the surface. Repainting shall then over prepared surface and the etched paint work. Where blast
cleaning can not be carried out, surface preparation of points of damage by scraping and power wire
brushing is acceptable provided specific approved is given by Eng. In such instances, modification of
the originally specified primer may be necessary to suit the changed method of surface protection.
 Preparation of weld margins shall be preceded by the removal of masking taps where fitted and shall
involve the removal of all flux, welding spatter and other foreign matter as described in section 4 of
SSPC-SP-COM. Where blast cleaning is used, this may be by means of portable vacuum blast
apparatus. Where power wire brushing is used, excessive cleaning to the extent this is liable to
produce a polished surface shall be avoided.
 Shop contact surfaces of steel structures having normally bolted joints, shall be painted by coat of
primer, tie coated and brought together while the paint is wet.
 Where touching up prior to top coating of zinc based primers involved, this shall be preceded by
thorough cleaning with solvent or an emulsion type cleaner to remove all oil and grease. This shall be
followed by thoroughly hosing down with clean potable water which in the case of surfaces that have
not been tie coated shall be carried out in conjunction with manual scrubbing with stiff brushes in
order to remove all surface dirt and other contaminants, zinc corrosion products (white rust), etc.
 Where touch up of a shop applied inorganic zinc silicate primer is involved, the type of paint
employed for touch up shall be two pack zinc rich polyamide cured epoxy primer for temperatures up
to 150°C and ethyl silicate based inorganic zinc primer for temperatures in excess of 150°C.
 All beveled ends of equipment's nozzles shall be coated by weldable rust inhibitor to provide rust and
corrosion protection at joints prior to welding,
8. GALVANIZING
 Hot-dip galvanizing shall be in accordance with ASTM A123 or A153, as applicable.
 Nuts, bolts and washers may be either hot-dip galvanized or mechanically galvanized in accordance
with ASTM B695, class50 or higher.
 Recommendation in ASTM A385 shall be considered when designing fabricated, structural steel
items which will be hot dip galvanized.
 All members and assemblies warped during galvanizing shall be straightened in the shop.
 For touch up of galvanized steelwork structures, a. single pack zinc rich epoxy primer shall be used,
employing two brush coats each at 75 microns dried film thickness in order to provide a weight of
zinc approximately equivalent to that as deposited on adjacent galvanized surface. Application shall
lap over for a distance of 50 mm at each side of the weld or around the perimeter of the damaged area.
 Where requiring painting, new galvanized surface shall be thoroughly degreased with white spirit or
emulsifying agents and chemically etched either by a proprietary pretreatment solution, or using a
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two-pack etching primer in the painting process. Weathered galvanized surface shall be prepared by
steel wire brushing to remove all corrosion products and followed by degreasing with white spirit.
 Care shall be exercised to limit surface preparation of surfaces to the lap over areas requiring
overcoating and to avoid excessive removal of the zinc protective layer.
9. INSPECTION
 Contractor shall advise the owner before commencing specific paint application.
 Client shall have the right to inspect the paint work all stages and to reject any and all tools,
instruments, materials, staging or equipment or work, which do not conform to the specification.
 In addition, the paint manufacturer shall be permitted all reasonable access to monitor surface
preparation and application at his discretion. Independent inspection may also be employed for full
time supervision at the discretion of the owner.
 Inspection by the paint manufacturer or an independent inspection service shall not relieve the
contractor of responsibility for ensuring that the work is carried out in accordance with the
specification.
 The acceptance or rejection of preparatory work and application is the sole right of owner or his
authorized representative.
 Each coat of paint shall be free from defects and damage. Finished paint shall have the correct shade,
degree of gloss evenness and be free from tackiness after drying/curing and from cracks, holidays,
runs, sags, wrinkles, patchiness, brush, or roller marks, or other defects that may be deleterious to the
quality of the coating.
 Prior final acceptance of completed work, a joint inspection shall be made by contractor and owner
and an agreed inspection report signed by both parties.
10. QUALITY CONTROL AND TESTING
 Contractor shall submit to owner for approval, his proposed quality control and testing procedures
covering all phases of surface preparation and paint application, as may be carried out in the shop
and/or field respectively and associated procedures which define how control is established and
maintained. The procedures shall form part of the "Quality Assurance Manual".
 The quality control procedures shall be in the form of an inspection and test plan which references all
test procedures, witness points, acceptance and rejection criteria frequency of testing and how control
of quality is measured and maintained.
 Where appropriate, results shall be plotted on statistical control charts showing upper and lower limits
of acceptance.
 Tests shall ensure that the quality of the surface coating is in accordance with that specified.
 All dry film thicknesses given in this specification shall be strictly adhered to and shall be measured
in accordance with SSPC-PA2 with particular reference to requirements laid down in clause 3.1
concerning the minimum thicknesses permitted for a given number of measurements taken over a
stated area. The maximum tolerance on dry film thickness for each coat shall be in accordance with
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recommendations of the paint manufacturer, which once established shall not be exceeded. The film
thickness shall be checked with calibrated film thickness gauges, using the magnetic resistance or
eddy currents principle, such as Elcometer, Microtest, Tinselly, etc. and following the procedures
conferred in SSPC-PA2. The equipment shall be calibrated at least twice daily in accordance with the
manufacturer's recommendation.
 In order to achieve the specified dry film thickness, frequent checks of wet film thickness shall be
carried out during the paint application with film thickness gauges such as the Elcometer wheel or
comb type.
 In the event of the thickness not meeting the specified requirements, additional coat(s) of the paint
concerned shall be applied in compliance with the specified requirements.
 The degree of curing of epoxy resin based paint systems shall be checked by the determination of the
resistance of the coating to methyl ethyl ketone (MEK). After rubbing the coating for one minute with
a rag soaked in MEK, the coating shall not be softened and shall resist scraping with a fingernail.
 The adhesion of the primer to the steel substrate and the intercoat adhesion of the subsequent coat(s)
and primer after curing shall be determined by alternative methods at the discretion of owner.
Adhesion to the steel substrate may be determined in accordance with X-cut taps tests described in
ASTM D3359, method A for specified film thicknesses in excess of 125 microns, and method B for
specified film thickness up to 125 microns.
 The criteria for acceptance of adhesion tests as per clause 10.9 shall, unless otherwise agreed, be a
scale of 4A for ASTM D3359, method A and a scale of 4B for ASTM D3359, method B.
11. STORAGE LIFE AND PACKAGING
 All material shall be delivered in original unopened packages or containers with labels in tact. Any
materials found not complying with labels and the requirements of this specification shall be removed
from the job site immediately after notified by the Engineer.
 All paints materials shall show no thick, curdling, gelling or hard caking when tested as specified in
common standards after storage for more than mentioned shelf life (manufacture specifications) from
date of delivery in a full tightly covered container.
 The packaging shall meet the relevant requirements of ASTM D3951.
12. LABELING
- Labeling shall be as per ANSI Z129.1, precautionary labeling of hazardous industrial chemicals.
- Each container shall be legibly marked with the following information:
- Name of paint
- Specification No.
- No. of component
- Color
- Type of spray
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- Kind and size of spray nozzle tip
- Cleaning materials
- Maximum temperature resistance
- Flash point (˚C)
- Pot life (hours)
- Dry time for overcoating
- Kind of thinner
- Lot number
- Stock number
- Manufacturer’s name and address
- Date of manufacture
- Quantity of paint in container
- Information and warning (if needed)
13. PAINT SYSTEM

- Paint system application shall be in accordance with the table A.
- All temperature ranges indicated in the tables are maximum operating temperatures of the pipe
and/or equipment in accordance with previous sections.
- following primers and intermediate or finish coats are covered in the tables:
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Primers
P1 Inorganic zinc rich ethyl silicate(min. 1000 hrs salt spray

P2 Zinc phosphate etch primer (wash primer) B
P3 Organic zinc rich epoxy(min. 500 hrs salt spray resistance)
according to SSPC 20 and have min. 85% Zn in dry film.
P4 Epoxy primer
P5 Anti-corrosive alkyd paint
P6 Polyvinyl Chloride
P7 Anti-corrosive Epoxy Paint
P8 Insulation Varnish
Intermediate or finish coats
F1 High build epoxy polyamide-MIO pigmented

F2 High build epoxy polyamide
F3 Reinforced coal-tar epoxy
F4 Silicone resin or modified aluminium
F5 Aliphatic polyurethane
F6 Solvent free epoxy
F7 Alkyd resin coat
F8 Epoxy resin coat
F9 Epoxy polyamide
F10 Alkyd silicon mid coat
F11 Alkyd silicon top coat
F12 Polyester powder paint
F13 Protective epoxy paint
F14 Polyurethane Enamel
14. PAINTING SCHEDULE

- All equipment, piping, structures, vessels, tanks,…to be painted by the contractor is listed in table
A,B,C,D. RAL number should be specified for each item according to IRAN TAVANIR
STANDARDS. (Appendix 2)
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15. QUALITY CONTROL

- For all paints, up to date certificates from an approved laboratory such as "Niroo Research Institute"
or "Research Institute of Ministry of Oil" shall be further submitted. In addition of regular chemical /
physical tests for all kind of paints as the minimum, the tests listed below shall be also done for any
specified paint :
Zinc rich ethyl silicate and zinc rich epoxy primers:
- Salt spray resistance test (minimum 1000 hours resistant for Zinc rich ethyl silicate and minimum 500
hours resistant for Zinc rich epoxy primers)
- The content of zinc metal in the dry film. (Shall be not less than 85% (m/m) of the cured paint film,
According to BS 4652.)
Polyurethane paints:
Weather meter tests, Weather resistance with 100% humidity and UV resistance test.
Silicone and thermal resistant primers and paints:
- Thermal resistance (up to 400°C)
- Weather meter test with 100% humidity and UV resistance (for outdoor service)
- QC tables for surface preparation and painting procedures which have been attached in Appendix 1
shall be confirmed by the client.
16. Tables:
A. Tables of General Section

B. Tables of Gas Turbine Section
C. Tables of BOP section
D. Tables of Combined Cycle section
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Page 17 of 124
CLIENT: CONSULTANT:
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TABLES
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Based on:
Page 18 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
A.Tables of General Section
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Based on:
Page 19 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

Table A-1
DFT (MIN DRY FILM THICKNESS IN
PAINT SYSTEM
MICRONS)
DESCRIPTION SURFACE
INTER. FINISH INTER. FINISH
PREPARATION PRIMER PRIMER TOTAL
COAT COAT COAT COAT
CARBON UP TO
SSPC SP10 P3 F1 F2 70 2 X 100 120 390
STEEL 90°C
SURFACES INDOOR 91°C
(NOTE 1) TO SSPC SP10 P1 F4 F4 70 30 30 130
(STEEL 400°C
STRUCTURES, UP TO
SSPC SP10 P3 F1 F5 70 2 x 100 70 340
EQUIPMENT 90°C
AND PIPING,
EXTERIOR OUTDOOR 91°C
SURFACES OF
TO SSPC SP10 P1 F4 F4 70 30 30 130
THE
400°C
STORAGE
TANKS,…)
INTERIOR SURFACES OF ALL STORAGE
TANKS, VESSES, FILTERS CONTAINING SSPC SP5 F6 F6 F6 100 100 100 300
RAW, SERVICE, POTABLE,DEMIN.OR
CONDENSATE WATER
INTERIOR SURFACES OF THE GAS OIL
AND FUEL OIL STORAGE TANKS SSPC SP10 P3 F1 F3 75 200 100 375
(ROOF AND SHELL UP TO 1 m , BOTTOM
AND SHELL UP TO 1 m)
P1
STEEL TO BE INSULATED SSPC SP10 - - 75 - - 75
(NOTE 2)
GALVANIZED SURFACES (UPPER
LADDERS ,HORIZONTAL POLES, TOP P2
SSPC SP1 - F5 10 - 70 80
RAILS, MID RAILS, SAFTY PLATFORM, (NOTE 4)
SAFTY CAGES) (NOTE 3)
ELECTRICAL AND I &C EQUIPMENTS
(INCLUDING CABINETS, PANELS). OTHER
SSPC SP 8 P4 - F7 50 - 65 115
SURFACES WILL BE PAINTED SAME AS
CARBON STEEL SURFACES (NOTE 5)
SURFACED PROOFED FIRE PROOFED SSPC SP10 P1 - - 75 - - 75
UNDERGROUND STEEL PIPING AND SSPC SP10 ACCORDING TO BITUMINOUS INSULATION

STORAGE TANKS
NOTES:
1- Stainless steel surfaces do not require painting.
2- Vendor should advise suitable surface protection for shipment.
3- Galvanized steel surfaces shall be painted at the discretion of client.
4- Wash primer for pre-treatment.
5- For Electrical Equipments Surfaces manufacturer standard is prior to this table.
EPC CONTRACTOR :
MAPNA GROUP
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Page 20 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE A-2
ELECTRICAL EQUIPMENTS
RAL
PAINTING SYSTEM
EXTERIOR NO.
TEMPERATU INDOOR/
EQUIPMENT SHOP/
SURFACE/ SURFACE
ITEM RE OF THE
OUTDOOR INTERIOR PREPARATION
TOTAL
NAME SITE INTER. FINISH
DFT
DFT
DFT
DFT
SURFACE PRIMER
SERVICE SURFACE COAT COAT
2x
TRANSFORM
1 Up to 90 °C OUTDOOR EXTERIOR SHOP SSPC SP 10 P3 70 F1 10 F2 70 340 7001
ER
0
INDOOR /
2 SWICHGEAR AMBIENT EXTERIOR SHOP SSPC SP 8 P4 65 --- --- F7 50 115 7035
OUTDOOR
BUS DUCT:
105 °C OUTDOOR EXTERIOR SHOP NOTE 1 F8 55 --- --- --- --- 55 9005
CONDUCTOR
3
EXTERIOR 9002
BUS DUCT:
80 °C OUTDOOR SHOP NOTE 1 F8 55 --- --- --- --- 55
ENCLODURE
INTERIOR 9005
INDOOR /
4 NGR PANEL AMBIENT EXTERIOR SHOP SSPC SP 8 P4 65 --- --- F7 50 115 7035
OUTDOOR
LIGHTING
5 AMBIENT OUTDOOR EXTERIOR SHOP SSPC SP 8 P4 65 --- --- F7 50 115 7035
POOL
NOTE 1: a) Cleaning of whole surface

b) Detergent the Aluminum with 0.5 / 1000 dry NaOH & 2.5 / 1000 detergent
c) Cold power wash d) Hot Power wash
e) Perfect drying with clean air blasting
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 21 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE A-3
INSTRUMENT & CONTROL EQUIPMENTS
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
SURFACE/ SURFACE RAL
ITEM OF THE
OUTDOOR INTERIOR PREPARATION NO.
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
2x
INDOOR SSPC SP 10 P3 70 F1 F2 120 390
100
JUNCTION
1 AMBIENT EXTERIOR SHOP 7035
BOX
2x
OUTDOOR SSPC SP 10 P3 70 F1 F2 70 340
100
INSTRUMENT
2 AMBIENT OUTDOOR EXTERIOR SHOP SSPC SP 8 P4 65 --- --- F7 50 115 7035
CABINET
CONTROL
3 AMBIENT INDOOR EXTERIOR SHOP SSPC SP 8 P4 65 --- --- F7 50 115 7035
PANEL
INSTRUMENT OUT 2x
4 AMBIENT EXTERIOR SHOP SSPC SP 10 P3 70 F1 F2 70 340 7035
RACK DOOR 100
HARD WIRE
5 BACK UP AMBIENT INDOOR EXTERIOR SHOP SSPC SP 8 P4 65 --- --- F7 50 115 7035
PANEL
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MAPNA GROUP
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Page 22 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
B. Tables of Gas Turbine Section
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MAPNA GROUP
TABLE B-1: INTERCONNECTING PIPING SYSTEM
PAINTING SYSTEM
Item
Surface preparation
Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
RAL
RAL
DFT
DFT
See
None Insulated Piping (operating Temp) SSPC
1 P1 75 - F2 125 - F5 45 Tavanir
Up to 90° C SP10
standard
Note: this table is applicable for pulse jet line after heat exchanger
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 24 of 124
CLIENT: CONSULTANT:
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TABLE B-2 G.T. Auxiliary Painting System*
AIR INTAKE (AMBIENT TEMP)
PAINTING SYSTEM
Internal Surface External surface
Under Cladd Above Cladd
Primer Coat**
Descripti
preparation
Item
Inter Coat
Top Coat
Primer Coat
Primer Coat
preparation
preparation
DFT(μ)
Surface
Inter Coat
Inter Coat
Top Coat
Top Coat
on
RAL
RAL
RAL
DFT
DFT
DFT(μ)
DFT(μ)
Surface
Surface
RAL
RAL
RAL
RAL
RAL
RAL
DFT
DFT
DFT
DFT
Vertical
SSP Degr SSP
Duct P1or Zinc Zinc
1 C- 75 F2 125 1015 F5 50 7035 easin P5 50 - -- -- -- -- -- -- C- P1 75 F2 125 1015 F5 50 7035
(Lower/Up P3 Gray Gray
SP10 g SP10
per)
SSP SSP
P1or Zinc Zinc
2 Cone C- 75 F2 125 1015 F5 50 7035  No Cladd  C- P1 75 F2 125 1015 F5 50 7035
P3 Gray Gray
SP10 SP10
Cone SSP Degr SSP
P1or Zinc Zinc
3 closing C- 75 F2 125 1015 F5 50 7035 easin P5 50 - -- -- -- -- -- -- C- P1 75 F2 125 1015 F5 50 7035
P3 Gray Gray
panel SP10 g SP10
SSP Degr SSP
P1or Zinc Zinc
4 Damper C- 75 F2 125 1015 F5 50 7035 easin P5 50 -- -- -- -- -- -- -- C- P1 75 F2 125 1015 F5 50 7035
P3 Gray Gray
SP10 g SP10
SSP Degr SSP
P1or Zinc Zinc
5 Bend C- 75 F2 125 1015 F5 50 7035 easin P5 50 - -- -- -- -- -- -- C- P1 75 F2 125 1015 F5 50 7035
P3 Gray Gray
SP10 g SP10
SSP Degr SSP
Silencer P1or Zinc Zinc
6 C- 75 F2 125 1015 F5 50 7035 easin P5 50 -- -- -- -- -- -- -- C- P1 75 F2 125 1015 F5 50 7035
case P3 Gray Gray
SP10 g SP10
SSP SSP
Transition P1or Zinc Zinc
7 C- 75 F2 125 1015 F5 50 7035  No Cladd  C- P1 75 F2 125 1015 F5 50 7035
Piece P3 Gray Gray
SP10 SP10
SSP SSP
Filter P1or Zinc Zinc
8 C- 75 F2 125 1015 F5 50 7035 -- -- -- -- -- -- -- -- -- -- C- P1 75 F2 125 1015 F5 50 7035
house P3 Gray Gray
SP10 SP10
SSP SSP
Anti rain P1or Zinc Zinc
9 C- 75 F2 125 1015 F5 50 7035 -- -- -- -- -- -- -- -- -- -- C- P1 75 F2 125 1015 F5 50 7035
lower P3 Gray Gray
SP10 SP10
Surface Preparation : SSPC – SP10
1 Support Primer: P1, DFT:75μ , RAL: Zinc Gray
0 structure Inter: F2, DFT:125μ , RAL: 1015
Top: F5, DFT:50μ , RAL: 7035
Ladder,
1 Platform, Surface Preparation: Degreasing & Pickling
1 toe plate, Finish: Hot Dip Galvanized
Grating
SSP
1 **Anti Zinc
 C- P1 75 F4 25 9006 F4 25 9007
2 icing Pipe Gray
SPI0
SSP
1 *** Pulse Zinc
 C- P1 75 F4 25 9006 F4 25 9007
2 jet Gray
SPI0
NOTE: Temp Range (200 - 400) °C
*: In cases that Tavanir standard RAL do not include GT auxiliary systems, SIEMENSE recommended RAL has been considered.
**:Type1: P3:for normal weather & conditions; organic zinc rich epoxy primer, Type 2: P1:for sea weather & corrosive weather or conditions; inorganic zinc rich ethyl silicate
primer, type 3: client request(P3:organic zinc rich epoxy primer , P1: inorganic zinc rich ethyl silicate primer and etc.)
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 25 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-3: EXHAUST (Temp range: (90-200)°C for external side
(400-600)°C for internal side
PAINTING SYSTEM
External side
Internal Side
Item
Description
Primer Coat
Primer Coat
preparation
preparation
Inter Coat
Inter Coat
Top Coat
Top Coat
DFT(μ)
DFT(μ)
DFT(μ)
DFT(μ)
Surface
Surface
RAL
RAL
RAL
RAL
RAL
RAL
Note
DFT
DFT
1
P1 80 F2 110 1015 F5 50 7035 Area"A"
SSPC- Zinc SSPC Zinc
Diffuser P1 75 -- -- -- -- -- --
SP10 Gray SP-10 Gray
P1 75 F4 25 9006 F4 25 9006 Area"B"
2
P1 80 F2 110 1015 F5 50 7035 Area"A"
SSPC Zinc SSPC Zinc
Transition Piece P1 75 -- -- -- -- -- --
-SP10 Gray SP-10 Gray
P1 75 F4 25 9006 F4 25 9006 Area"B"
3
P1 80 F2 110 1015 F5 50 7035 Area"A"
SSPC Zinc SSPC Zinc
Diverter Box P1 75 -- -- -- -- -- --
P1 75 F4 25 9006 F4 25 9006 Area"B"
4
P1 80 F2 110 1015 F5 50 7035 Area"A"
SSPC Zinc SSPC Zinc
Silencer P1 75 -- -- -- -- -- --
P1 75 F4 25 9006 F4 25 9006 Area"B"
5
P1 80 F2 110 1015 F5 50 9006 Area"A"
Cylindrical SSPC Zinc SSPC Zinc
P1 75 -- -- -- -- -- --
Chimney -SP10 Gray SP-10 Gray
P1 75 F4 25 9006 F4 25 7035 Area"B"
6
SSPC Zinc SSPC Zinc
Expansion Joints P1 75 -- -- -- -- -- -- P1 75 F4 25 9006 F4 25 9006 ---
7 Surface Preparation : SSPC – SP10

Supporting Primer: P1, DFT:75μ , RAL: Zinc Gray
Structure of Inter: F2, DFT:125μ , RAL: 1015
Chimney Top: F5, DFT:50μ , RAL: 7035
8
Surface Preparation : Degreasing & Pickling
Ladder , Handrail
Finish : Hot Dip Galvanized
toe plate
NOTE: For Area "A" &"B" See Pictures In Next Page:
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MAPNA GROUP
Based on:
Page 26 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 27 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE B-4: Fin fan cooler (Ambient Temp)
PAINTING SYSTEM
Surface preparation
Item
Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
RAL
RAL
DFT
DFT
1 Headers* SSPC-SP10 P1 75 - F2 125 - F5 45 6018
Frame bundle
Plenum
Structure
2 Hot – Dip Galvanized
Fan rings
Ladder, Walkway ,
Grating
Surge Tank
NOTE: Only Air Side
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 28 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-5: Gas Filtration
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 Gas piping & Filter 1018
SSPC-SP10 P3 80 F2 110 F5 50
2 Steel Structure 5007
3 Main Support Hot Dip Galvanized
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 29 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-6: Fuel Gas Skid
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 Frame
2 Base plate SSPC-SP10 P2 60 F7 40 F7 40 7030
3 Supports
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 30 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-7: Fuel Oil Skid
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 Fuel Oil Pipe Line
2 Base Frame SSPC-SP10 P2 40 F8 40 F9 40 8001
3 Supports
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 31 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-8: Hydraulic Oil System
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 Base Plate
2 Supports P4 70 _ _ F5 50 8001
SSPC-SP10
3 External Tank
_ _ _ _ F5 35 7000
4 Internal Tank
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 32 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-9: Ignition
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 Tank 7030
SSPC-SP10 P3 75 F9 100 F9 100

2 Piping 1018
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 33 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE B-10: Lube & Lifting Oil System
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 Lube Oil Tank SSPC-SP6 P2 50 F8 100 F5 50 8001
2 Carbon Steel Piping 8001
SSPC-SP6 P2 50 F8 50 F8 50
3 Base Frame / Steel Structure 7030
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 34 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-11: Lube Oil Cooler
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 Pipe Water Line 6010
SSPC-SP10 P3 65 F2 200 F5 50
2 Base Frame & Support 7035
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 35 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-12: NOISE PROTECTION FOR GAS TURBINE & GAS SKID
PAINTING SYSTEM
Surface preparation
Item Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
DFT
DFT
1 c. chamber columns Hot dip galvanized
C.Chamber Degreasing &

2 P3 60 - - F5 60 7035
C profiles/bracings/others pickling
Lathearl shild
Panels & doors

- F5 60 7035
Silencer casing/duct
3 Gas skid structure
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 36 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE B-13: lube oil inter connecting piping
PAINTING SYSTEM
Surface preparation
Item
Description
Primer Coat
Inter Coat
Top Coat
DFT(μ)
RAL
RAL
RAL
DFT
DFT
SSPC
1 Carbon steel piping P6 50 red F10 60 7030 F11 50 8001
SP10
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 37 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
C. Tables of BOP Section
EPC CONTRACTOR :
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Based on:
Page 38 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE C-1 – PAINTING SCHEDULE
AUXILIARY BOILER
SURFACE PREPARATION
TEMPERATURE OF THE
PAINTING SYSTEM
EXTERIOR
INDOOR/
SURFACE
EQUIPMENT SHOP/
SURFACE/ RAL
ITEM
OUTDOOR INTERIOR NO.
TOTAL
DFT
DFT
DFT
DFT
SERVICE PRIMER
SURFACE COAT COAT
Steam Pipe SSPC-

1 250 ºC Indoor Exterior Site P1 75 --- --- --- --- 75 ---
(Insulated) SP-10
Condensate Pipe Indoor & SSPC-

2 170 ºC Exterior Shop P1 75 --- --- --- --- 75 ---
(Insulated) Outdoor SP-10
3 8008
Fuel oil pumps Ambient Indoor Exterior Shop According to Manufacturer Procedure or
1011
4 Fuel Oil Piping Indoor & SSPC-

Ambient Exterior Site P1 75 --- --- --- --- 75 ---
(Insulated) Outdoor SP-10
5 Electrical 7035
SSPC- Electrostatic
Equipment & Ambient Indoor Exterior Shop P5 --- --- --- 100 100 or
SP8 Polyester
Panel 6021
7035
Control Panel & SSPC- Electrostatic
6 Ambient Indoor Exterior Shop P5 --- --- --- 100 100 or
Cubicles SP8 Polyester
6021
Fuel Gas
SSPC- 2x
7 System (Piping Ambient Outdoor Exterior Site P3 70 F1 F5 70 340 1018
SP10 100
above ground)
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 39 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

AUXILIARY BOILER(continued)
TEMPERATURE OF THE
PAINTING SYSTEM
EXTERIOR
INDOOR/
SURFACE
EQUIPMENT SHOP/
ITEM
TOTAL
DFT
DFT
DFT
DFT
SERVICE PRIMER
SURFACE COAT COAT
2x
Indoor Exterior Site SSPC-SP10 P3 70 F1 F2 120 390 1002
100
8 Steel Structure Ambient
2x
Outdoor Exterior Site SSPC-SP10 P3 70 F1 F5 70 340 1002
100
Super Heater
9 250 ºC Indoor Exterior Shop SSPC-SP10 P1 75 --- --- --- --- 75 ---
(Insulated)
Fire Tube
10 Boiler 250 ºC Indoor Exterior Shop According to Manufacturer Procedure
(Insulated)
Interior SSPC-SP10
Site P3 75 F1 200 F2 100 375 ---
Note (1)
Indoor
11 Fuel Oil Tank Ambient
2x
Exterior Site SSPC-SP10 P3 70 F1 F2 120 390 1011
100
Note (1) : Roof and Shell up to 1 m, Bottom and Shell up to 1 m
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 40 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

AUXILIARY BOILER( continued)
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
Chemical
12 dosing Ambient Indoor Exterior Shop According to Manufacturer Procedure
Package
13 BFW Pump Ambient Indoor Exterior Shop According to Manufacturer Procedure
Deaerator
14 130 ºC Indoor Exterior Site SSPC-SP10 P1 75 --- --- --- --- --- ---
(Insulated)
Blow down
15 Tank 100 ºC Indoor Exterior Site SSPC-SP10 P1 75 --- --- --- --- --- ---
(Insulated)
Indoor &
16 Stack Max 300 ºC Exterior Site SSPC-SP10 P1 70 F4 30 F4 30 130 9006
Outdoor
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 41 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

HVAC
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
Air
2x
1 conditioning Ambient Indoor Exterior Shop SSPC-SP-10 P3 70 F1 F2 120 390 9006
100
packaged unit
2 Condenser Ambient Outdoor Exterior Shop According to Manufacturer Procedure 6018
3 Unit heater 60 ºC Indoor Exterior Shop According to Manufacturer Procedure 9006
4 Ex. Fan Ambient Indoor Exterior Shop According to Manufacturer Procedure
2x
5 Sand Trap Ambient Indoor Exterior Shop SSPC-SP-10 P3 70 F1 F2 120 390 1015
100
Steam to water
Heat
6 100 ºC Indoor Exterior Site SSPC-SP-10 P1 75 --- --- --- --- 75 ---
exchangers
(Insulated)
Closed Ex. 2x
7 80 ºC Indoor Exterior Site SSPC-SP-10 P3 70 F1 F2 120 390 6018
Tank 100
8 H.W Pumps 80 ºC Indoor Exterior Shop According to Manufacturer Procedure 7035
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 42 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-2 – PAINTING SCHEDULE HVAC (continued)
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
Make up 2x
9 Ambient Indoor Exterior Site SSPC-SP-10 P3 50 F1 F2 120 390 6018
tanks 100
Hot water Indoor &

10 pipes 80 ºC Exterior Site SSPC-SP-10 P1 75 --- --- --- --- 75 ---
(Insulated) Outdoor
HVAC 7035 or
11 Ambient Indoor Exterior Shop SSPC-SP-10 P4 50 --- --- F7 50 100
control panel 6021
Indoor &
Steam pipes
12 120 ºC Exterior Site SSPC-SP-10 P1 75 --- --- --- --- 75 ---
(Insulated) Outdoor
2x
Indoor P3 70 F1 F2 120 390 6018
100
Condensate
13 Ambient Exterior Site SSPC-SP-10
pipes
2x
Outdoor P3 70 F1 F5 70 340 6018
100
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 43 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TEMPERATURE OF THE
FIRE FIGHTING SYSTEM
PAINTING SYSTEM
EXTERIOR
INDOOR/
SURFACE
EQUIPMENT SHOP/
ITEM
NAME SITE INTER. FINISH TOTAL
DFT
DFT
DFT
SERVICE PRIMER
SURFACE COAT COAT DFT
Portable
1 Ambient Indoor Exterior Shop According to Manufacturer Procedure 3000
extinguishers
Indoor &
2 Hydrants Ambient Exterior Shop According to Manufacturer Procedure 3000
Outdoor
FF Diesel &
El. Pumps
4 CO2 Cylinders Ambient Indoor Exterior Shop According to Manufacturer Procedure 3000
2x
Indoor P3 70 F1 F2 120 390 3000
100
5 F. F pipes Ambient Exterior Site SSPC-SP-10
2x
Outdoor P3 70 F1 F5 70 340 3000
100
6 Accumulator Ambient Indoor Exterior Shop According to Manufacturer Procedure 3000
2x
7 Pipe supports Ambient Indoor Exterior Site SSPC-SP-10 P3 70 F1 F2 120 390 3000
100
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 44 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

DIESEL GENERATOR
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
SURFACE PRIMER DFT DFT DFT
Diesel
Generator
Interior
Site SSPC-SP-10 P3 75 F1 200 F2 100 375 ---
Note (1)
2 Fuel Tank Ambient Indoor
2x
Exterior Site SSPC-SP-10 P3 70 F1 F2 120 390 1011
100
7035
EL Panel
3 Ambient Indoor Exterior Shop SSPC-SP-10 P4 75 F2 100 F7 50 180 or
6021
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 45 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

FUEL SYSTEM
TEMPERATURE OF THE
PAINTING SYSTEM
EXTERIOR
INDOOR/ SURFACE
SURFACE
EQUIPMENT SURFACE/ I SHOP/ RAL

ITEM
OUTDOOR NO.
TOTAL
NAME NTERIOR SITE INTER. FINISH
DFT
SERVICE PREPARATION PRIMER DFT DFT DFT
COAT COAT
SURFACE
Fuel oil pipe Indoor &

1 Ambient Exterior Site SSPC-SP-10 P1 75 --- --- --- --- 75 ---
Outdoor
(Insulated)
Fuel oil pipes Indoor P3 70 F1 2 x 100 F2 120 390 1011

2 Ambient Exterior Site SSPC-SP-10
(Uninsulated) Outdoor P3 70 F1 2 x 100 F5 70 340 1011
Interior
Unloading P3 75 F1 200 F2 100 375 ---
3 Ambient Indoor Note (1) Site SSPC-SP-10
Fuel tank
Exterior P3 70 F1 2 x 100 F2 120 390 1015
Interior
P3 75 F1 200 F2 100 375 ---
Storage Tank
4 Ambient Outdoor Note (1) Site SSPC-SP-10
Exterior P3 70 F1 2 x 100 F5 70 340 1015
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 46 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

AIR DISTRIBUTION SYSTEM
TEMPERATURE OF THE
PAINTING SYSTEM
PREPARATION
EXTERIOR
INDOOR/
SURFACE
SURFACE
EQUIPMENT SHOP/
SURFACE/
ITEM RAL NO.
OUTDOOR INTERIOR
DFT
DFT
DFT
SERVICE PRIMER
SURFACE COAT COAT DFT
1 Air dryer 50 ºC Indoor Exterior Shop According to Manufacturer Procedure 7036
2 Filters 50 ºC Indoor Exterior Shop According to Manufacturer Procedure 7036
SSPC-
Interior SP5 F6 100 ---- ---- ---- ---- 100 ---
Air receiver
3 50 ºC Indoor Site
Tank
SSPC- 2x
Exterior P3 70 F1 F2 120 390 5015
SP10 100
Air
4 50 ºC Indoor Exterior Shop According to Manufacturer Procedure 5015
Compressor
2x
Indoor P3 70 F! F2 120 390 5015
100
Service air SSPC-
5 ambient Exterior Site
pipes SP10
2x
Outdoor P3 70 F! F5 70 340 5015
100
Instrument air Indoor & SSPC-

6 ambient Exterior Site P6 10 --- --- F5 70 80 9010
pipes Outdoor SP1
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 47 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

GAS DITRIBUTION SYSTEM
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
DFT
DFT
DFT
SURFACE PRIMER
SERVICE SURFACE COAT COAT DFT
2x
Indoor P3 70 F1 F2 100 390 1018
Gas Pipe ( 100
1 Above ambient Exterior Site SSPC-SP-10
Ground) 2x
Outdoor P3 70 F1 F5 100 340 1018
100
Gas Pipe (
Indoor &
2 Under ambient Exterior Site SSPC-SP-10 ACCORDING TO BITUMINOUS INSULATION
Outdoor
Ground)
Indoor & Exterior

3 Gas valves ambient Shop SSPC-SP-10 ACCORDING TO MANUFACTURE PROCEDURE 1018
Outdoor
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 48 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
C. Tables of Combined Cycle BOP Section
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 49 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE C-8
WATER TREATMENT PLANT
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
1 SAND FILTER AMBIENT INDOOR
INTERIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 -----
CATION
2 AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
EXCHANGER
ANION
EXCHANGER
4 MIXED BED AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
ACTIVATED
CARBON VESSEL
DECARBONATOR
VESSEL
SULFURIC ACID
7 MEASURING AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 2004
TANK
SULFURIC ACID
STORAGE TANK
CAUSTIC SODA
9 MEASURING AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 4005
TANK
CUSTIC SODA
STORAGE TANK
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 50 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-8
WATER TREATMENT PLANT (Continued)
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
EXTERNAL
11 BACKWASH AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
TANK

PERMEATE
12 AMBIENT INDOOR
WATER TANK
INTERIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 -----
DEMIN EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015

WATER
13 AMBIENT INDOOR
STORAGE
TANK INTERIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 -----
ANTISCALANT
DOSING TANK
CARTRIDGE
15 FILTER AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
VESSEL
CLEANING
TANK
SERVICE AIR
PIPING
RAW &
COOLING
WATER
PIPING
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 51 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-8
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
SERVICE WATER
PIPING
20 STEAM PIPING 250 ° C INDOOR EXTERIOR SITE SSPC SP10 P1 70 F4 30 F4 30 130 3000
SULFURIC ACID
PIPING
HIGH PRESSURE
22 AMBIENT INDOOR EXTERIOR According to Manufacturer Procedure 5018
PUMP
DECARBONATOR
PUMP
SULFURIC ACID
DOSING PUMP
CAUSTIC SODA
DOSING PUMP
ANITI SCALANT
DOSING PUMP
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 52 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-8
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
SODIUM
BISULFITE
DOSING
TANK
SODIUM
BISULFITE
DOSING
PUMP
SODIUM
29 BISULFITE AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 4005
PIPING
HEAT
EXCHANGER
SULFURIC
ACID
31 UNLOADING AMBIENT INDOOR EXTERIOR According to Manufacturer Procedure 2004
& TRANSFER
PUMP
CUASTIC
SODA
32 UNLOADING AMBIENT INDOOR EXTERIOR According to Manufacturer Procedure 4005
& TRANSFER
PUMP
CONDENSATE EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
WATER
33 AMBIENT INDOOR
STORAGE
TANK INTRIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 -----

BELENDING
34 AMBIENT INDOOR
TANK
INTRIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 -----
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 53 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-8
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
POTABLE
WATER
35 AMBIENT INDOOR
SURGE
TANK INTRIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 -----
SERVICE
WATER
36 AMBIENT INDOOR
SURGE
INTRIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 -----
TANK
AIR
37 STORAGE AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 5012
TANK
POTABLE
38 WATER AMBIENT INDOOR EXTERIOR According to Manufacturer Procedure 6011
PUMP
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 54 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-9
CONDENSATE POLISHING PLANT – PRECOAT
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
SLURRY
DOSING PUMP
SLURRY
2 CIRCULATION AMBIENT INDOOR EXTERIOR According to Manufacturer Procedure 1015
PUMP
HOLDING
PUMP
WASTE
WATER PUMP

PRECOAT
5 FILTER AMBIENT INDOOR
VESSEL
INTRIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 ------
AIR STORAGE
TANK
PRECOAT
7 PREPARATION AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
TANK

BACKWASH
8 AMBIENT INDOOR
TANK
INTRIOR SITE SSPC SP10 F6 100 F6 100 F6 100 300 ------
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 55 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-9
CONDENSATE POLISHING PLANT – PRECOAT (Continued)
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
RAW
9 CONDENSATE AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
PIPING
POLISHED
10 CONDENSATE AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 1015
PIPING
PRECOATING
PIPING
SERVICE AIR
PIPING
EYE WASH &

13 SAFTY AMBIENT INDOOR EXTERIOR According to Manufacturer Procedure 1015
SHOVER
POTABLE 5012
14 WATER AMBIENT INDOOR EXTERIOR SITE SSPC SP10 P3 70 F1 2X100 F2 120 390 or
PIPING 6011
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 56 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE C-10
COOLING SYSTEM (ACC)
TEMPERATURE INDOOR/ EXTERIOR

EQUIPMENT SHOP/ PAINTING SYSTEM
SURFACE RAL
ITEM OF THE / INTERIOR
OUTDOOR PREPARATION NO.
NAME SURFACE SURFACE SITE INTER. FINISH TOTAL
SERVICE PRIMER DFT DFT DFT
COAT COAT DFT
1 Main duct Max 120 °C Outdoor Exterior Site SSPC SP10 P1 70 F4 30 F4 30 130 1015
Condensate
2 Max 120 °C Outdoor Exterior Site SSPC SP10 P1 70 F4 30 F4 30 130 6018
Pipe
Air/Steam
vent Pipe
Condensate
storage tank
5 Fan Bridge Ambient Outdoor Exterior Site SSPC SP10 P1 70 F1 2*100 F5 70 340 1014
Cleaning
6 Max 45 °C Outdoor Exterior According to Manufacturer Procedure
Pump
ACC main
7 Ambient Outdoor Exterior Site SSPC SP10 P1 70 F1 2*100 F5 70 340 1014
structure
Wind break
wall
According to
9 Ejectors Max 240 °C Indoor Exterior Manufacturer
Procedure
According to
Ejectors
10 Max 200 °C Indoor Exterior Manufacturer
condenser
Procedure
Condensate
pipe line to
ejector
condenser
According to
12 Fan gear box Ambient Outdoor Exterior Manufacturer
Procedure
13 Hoist Ambient Outdoor Exterior Site SSPC SP10 P1 70 F1 2*100 F5 70 340 1015
14 Elevator Ambient Outdoor Exterior Site SSPC SP10 P1 70 F1 2*100 F5 70 340 1015
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 57 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE C-10
COOLING SYSTEM (ACC-continued)
TEMPERATURE INDOOR/ EXTERIOR

EQUIPMENT SHOP/ PAINTING SYSTEM
SURFACE RAL
ITEM OF THE / INTERIOR
OUTDOOR PREPARATION NO.
NAME SURFACE SURFACE SITE INTER. FINISH TOTAL
SERVICE PRIMER DFT DFT DFT
COAT COAT DFT
Tube bundles
steel structure
16 Hot well Max 120 °C Outdoor Exterior Site SSPC SP10 P1 70 F4 30 F4 30 130 1015
Hot well drain

17 Max 120 °C Outdoor Exterior According to Manufacturer Procedure
pump
18 Steam pipe Max 120 °C Outdoor Exterior Site SSPC SP10 P1 70 F4 30 F4 30 130 1015
Ejector motive
19 steam Pipe Max 240 °C Outdoor Exterior Site SSPC SP10 P1 70 --- --- --- --- 70 ----
(Insulated)
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 58 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
D. Tables of Combined Cycle Section
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 59 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE D-1
HRSG / BOLER & ACCESSORIES
EXTERIOR
TEMPERATURE INDOOR/ PAINTING SYSTEM
EQUIPMENT SHOP/
ITEM OF THE
NAME SURFACE SITE INTER. FINISH
TO
TA
DF
DF
DF
DF
PRIMER
T
HP STEAM
1 DRUM 520 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P1 75 --- --- --- 75 ---
(INSULATED)
LP STEAM
2 DRUM 230 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P1 75 --- --- --- 75 ---
(INSULATED)
BLOWDOWN
& STORAGE
3 250 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P1 75 --- --- --- 75 ---
TANK
(INSULATED)
DEAREATOR
4 180 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P1 75 --- --- --- 75 ---
(INSULATED)
UP TO 400 °C INDOOR EXTERIOR SHOP SSPC SP10 P1 75 --- --- --- 75 ---
LINK &
MANIFOLDS
5 400 °C < T <
(INSULATED) INDOOR EXTERIOR SHOP SSPC SP10 F4 30 --- --- --- 30 ---
500 °C
PIPING 2X
6 < 90 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P3 70 F1 F5 70 340 NOTE
NON
100
INSULATION
PIPING
7 90 – 400 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P1 70 F4 30 F4 30 130 9006
NON
INSULATION
INDOOR INTERIOR SHOP SSPC SP10 P1 75 --- --- --- 75 ---

DIVERTER
8 DAMPER 90 – 400 °C
CASING EXTERIOR SHOP
OUTDOOR SSPC SP10 P1 70 F4 30 F4 30 130 9006
CASING 2X
< 90 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P3 70 F1 F5 70 340 9006
(CASING 100
PLATE, TOP
9
CASING,
T<400 °C INDOOR INTERIOR SHOP
COLUMN SSPC SP10 P1 75 --- --- --- 75 ---
INSULATED
&GIRDER)
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 60 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

PLATFORM
STRUCTURE
(SUPPORT
2X
10 STEEL, < 90 °C OUTDOOR EXTERIOR SHOP SSPC SP10 P3 70 F1 F5 70 340 5007
100
STAIR
TOWER,
PIPERACK)
Anchor bolt for

11 embedded < 90 °C OUTDOOR EXTERIOR GALVANIZED
parts
H.S BOLT &

12 NUT & < 90 °C OUTDOOR EXTERIOR GALVANIZED
WASHERS
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 61 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

TABLE D-1
HRSG / BOLER & ACCESSORIES (Continued)
PAINTING SYSTEM
EXTERIOR
TEMPERATURE INDOOR/
EQUIPMENT SHOP/
ITEM OF THE
TOTAL
DFT
DFT
DFT
DFT
SURFACE PRIMER
PLATE
FORM
13 STRUCTURE < 90 °C OUTDOOR EXTERIOR HOT DIPPED GALVANIZED
(GRATING&
TREADS)
PLATFORM
STRUCTURE
(HANDRAIL,
POST&TOP
14 < 90 °C OUTDOOR EXTERIOR HOT DIPPED GALVANIZED
PLATE,
SAFETY
CAGE &
LADDER)
GAS DUCT 2X
< 90 °C OUTDOOR EXTERIOR SSPC SP10 P3 70 F1 F5 70 340 9006
(INLET 100
DUCT,
OUTLET SHOP
15 DUCT, T<400 °C INDOOR INTERIOR SSPC SP10 P1 75 --- --- --- 75 ---
COLUMN & INSULATED
GIRDER)
STACK
SHELL (TOP
16 90 – 400 °C OUTDOOR EXTERIOR SITE SSPC SP10 P1 70 F4 30 F4 30 130 9005
OF BOILER
CHIMNEY)
STACK
SHELL
3000 &
17 (UNEDR 90 – 400 °C OUTDOOR EXTERIOR SITE SSPC SP10 P1 70 F4 30 F4 30 130 9010
THE
BLACK)
STACK
INDOOR INTERIOR SITE SSPC SP10 P1 75 --- --- --- 75 ---
SHELL
(UNDER
18 90 – 400 °C
THE
OUTDOOR EXTERIOR SITE SSPC SP10 P1 70 F4 30 F4 30 130 5007
ENCIRCLED
BANDS)
STACK
INDOOR INTERIOR SHOP SSPC SP10 P1 75 --- --- --- 75 ---
19 90 – 400 °C
(BREECH
DUCT) OUTDOOR EXTERIOR SHOP SSPC SP10 P1 70 F4 30 F4 30 130 9006
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 62 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

STACK
20 (GRATING, < 90 °C OUTDOOR EXTERIOR HOT DIPPED GALVANIZED
TREATS)
STACK
(HANDRAIL,
21 < 90 °C OUTDOOR EXTERIOR HOT DIPPED GALVANIZED
POST & TOP
OF PLATE)
Roof Canopy Manufacture Standard(shall be approved by MAPNABOILER) 5007

22 < 90 °C OUTDOOR EXTERIOR (outer side 1015) Gray
(Boiler roof) (inner side Gray)
Note:
 In case of client request for corrosive environment, P1 could be applied instead of P3.
 Final color shade of steel structure, piperack and platform selected from TAVANIR STANDARD RAL for
common areas.
 DFT of steel structure, piperack, platform, duct, casing are selected according to common environmental
area.
 Temporary primer will apply on stack shell on shop (in case of client request) for protection during
transpiration & storage in site before installation. Final paint will apply according to item 16, 17, and 18 of
above table.
 Piping final shade will be according to project line plan.
 All equipments (pump, silence, instrumental equipments and …) shall be painted according to
manufacturer standard.
 Harp & finned tubes coated with temporary primer according to manufacturer standard.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 63 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
SECTION B :
APPENDIXES
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 64 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

APPENDIX 1:
QUALITY CONTROL TABLES
Report of Sand Blasting Operation
Plant /Equipment
Project : Order No.:
Drawing No.: Manufacturer:
Painting Specification No.: Inspector :
Date : Temperature :
Time : Relative Humidity :
Required Grade for Surface Preparation :
et pressure cleaning:
Solvent Cleaning : Solvent used:
Grade of blasted surface:
Applied method:
Inspection result : Ok Rej
Remarks :
Corrective Action:
Final inspection:
Contractor Data Inspector/Engineer Date

representative
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 65 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
Report of Painting Operation

Plant /Equipment
Project : Order No.:
Drawing No.: Manufacturer:
Painting Specification No.: Inspector :
Primer ……………………………...….DFT
Required painting system as specification:
Midcoat……………………………...…DFT
Topcoat ……………………..……..…DFT
Control and inspection Primer Midcoat Topcoat Remark

Date
Time
Temperature
Relative humidity
Painting method
Coating commercial name
Lot. No. Component A
Component B
Shelf –life
Pot-Life
Paint material condition
Thickness (wet)
Thickness (dry)
Continuity & porosity of paint film
Adhesion
Visual inspection
Color shade (RAL. No.)
Corrective action:
Final Inspection :
Contractor representative Data Inspector/Engineer Date
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 66 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
APPENDIX 2
TAVANIR FINAL FINISH COLOR SHADES STANDARD
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 67 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TAVANIR FINAL FINISH COLOR SHADES STANDARD
1- ELECTRICAL EQUIPMENTS
1- Steam turbine RAL 2000 Yellow orange
2- Generator RAL 2003 Pastel orange
3- Power transformer RAL 7001 Silver grey
4- Auxiliary transformer RAL 7001 Silver grey
5- Unit transformer RAL 7001 Silver grey
6- Control room panels RAL 7035 Light grey

Or
RAL 6021 Pale green
7- Electrical supply distribution panels RAL 7035 Light grey

Or
RAL 6021 Pale green
8- H.V motors RAL 7030 Stone grey
9- L.V motors RAL 7038 Agate grey
10- Air compressor RAL 5015 Sky blue
11- Bus ducts RAL 9002 Grey white
12- High voltage bus bars:

R RAL 3020 Traffic red
S RAL 1021 Rape yellow
T RAL 5015 Sky blue

13- Cathodic protection:
A- Metallic cabinets RAL 7000 Squirrel grey
B- Markers RAL 2003 Pastel orange
14- Cable trays RAL 7037 Dusty grey
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 68 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

1. VOLTAGE INDICATOR LINES ON MIMIC PANEL
IN CONTROL ROOM
1- Above 400 KV RAL 8023 Orange brown
2- 400 KV RAL 4005 Blue lilac
3- 230 KV RAL 3000 Flame red
4- 132 KV RAL 6017 May green
5- 63/66 KV RAL 5010 Gentian blue
6- 33 KV RAL 2008 Bright red orange
7- 11/20 KV Generator’s
RAL 1018 Zinc yellow
outgoing line
8- Below 11 KV RAL 9005 Jet black
9- Voltage Indicator Lines on

RAL 9010 Pure white
CRT for Voltages below 11 KV
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 69 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

3- EQUIPMENT AND FLOW LINES COLOR ON THE
STEAM & WATER CYCLES MIMIC DIAGRAM IN CONTROL ROOM
1-The background of panel for RAL 7035 Light grey

the steam & water cycles Or
mimic diagram RAL 6021 Pale green
2- The background of panel for RAL 9005 Jet black

the voltage indicator lines on
CRT
3- The color for all equipments and interconnecting indicator lines for steam and water
cycles mimics in control room shall be exactly similar to the related equipment and
installations color shades specified in this standard.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 70 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

4- STORAGE TANKS AND MECHANICAL EQUIPMENT
1- Condenser, Drain cooler, Gland steam condenser & Air ejector RAL 6018 Yellow green
White
2- Various heaters RAL 9006
aluminium
3- Oil storage tank RAL 8001 Ocher brown
4- Oil refining system RAL 8001 Ocher brown
5- Oil cooling system RAL 6018 Yellow green
6- Fuel storage tanks:

6. A-Country’s north coastal states:
6.A-1-If surrounding environment is green, then fuel storage tank shall be painted green appropriately
with the environmental color.
6.A-2-If surrounding environment is not green, then fuel storage tank shall be painted appropriately with
the relevant soil color.
6. B-Country’s other states:
Fuel storage tanks shall be painted appropriately with the relevant surrounding environmental color.
Four signs in the form of circles on the four opposite sides of storage tanks shall be made in
Note:
accordance with following procedures:
-The diameter of each circle shall be 1/20 ratio of the tank height.
-The color shade of circle for the gas oil fuel tanks RAL 1011 Brown beige
-The color shade of circle for the mazut fuel tanks RAL 8008 Olive brown
7- Sulfuric acid storage tanks body RAL 2004 Pure orange
- H2SO4 indication on the tank RAL 9010 Pure white
8- Hydrochloric acid storage tanks body RAL 2004 Pure orange
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 71 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

- HCl indication on the tank RAL 9010 Pure white
- Color Band RAL 9010 Pure white
9- Caustic soda storage tanks RAL 4005 Blue lilac

- NaOH indication on the tank RAL 9010 Pure white
10- Ammonia storage tanks RAL 4005 Blue lilac

- NH3 indication on the tank RAL 9010 Pure white
- Colored band RAL 1018 Zinc yellow
11- Hydrazine storage tanks RAL 4005 Blue lilac

- N2H4 indication on the tank RAL 9010 Pure white
- Colored band RAL 6010 Grass green
12- Phosphate storage tanks RAL 4005 Blue lilac

- PO43 indication on the tank RAL 9010 Pure white
- Colored band RAL 9010 Pure white
13- Lithium hydroxide storage tanks RAL 4005 Blue lilac

- LiOH indication on the tank RAL 9010 Pure white
- Colored band RAL 2003 Pastel orange
14- Sodium hypochlorite storage tanks RAL 1021 Rape yellow

- NaClO3 indication on the tank RAL 9010 Pure white
15- Ferric chloride storage tanks RAL 3004 Purple red

- FeCl3 indication on the tank RAL 9010 Pure white
16- Polyelectrolyte tanks RAL 3004 Purple red

- Polyelectrolyte indication on the tank RAL 9010 Pure white
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 72 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

17- Sodium chloride solution tanks RAL 9001 Cream
18- Lime storage tanks RAL 4005 Blue lilac

- Lime indication on the tank RAL 9010 Pure white
- Colored band RAL 1015 Light ivory
19- Neutralization tank RAL 6025 Fern green
20- Sewage treatment tank and equipment RAL 7006 Beige grey
21- Distillated water storage tanks:

21-A- Indoor Areas:
- Tanks without insulation RAL 6018 Yellow green
- Tanks with aluminum insulation, “Distillated water” indication RAL 6018 Yellow green
21-B- Outdoor areas:
- Tanks without insulation
-Country’s north coastal states:
- If surrounding environment is green, then distillated water storage tanks shall
be painted green appropriately with environmental color.
- If surrounding environment is not green, then distillated water storage tanks
shall be painted with the relevant soil color.
-Country’s other states:
- Distillated water storage tanks must be painted appropriately with the
relevant surrounding environmental color.
Note: Four signs in the form of circles on storage tanks shall be made in accordance with following
procedure :
-The diameter of each circle shall be 1/20 ratio of the tank height.
- The color shade of circle for RAL 1015 Light ivory
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 73 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

distillated water storage tanks
-Tanks with aluminum insulation
“Distillated water”indication RAL 6018 Yellow green
22- If the body of chemical storage tanks is made of stainless steel and resistant to chemicals (items 7 thru 16) ,
then indication the name of chemical on the tank with specified color will be sufficient.
Indication the name of chemical material RAL 9010 Pure white
23- Various other tanks such as demineralizer, polishing plant, clarifier,

RAL 1015 Light ivory
filters and water treatment storage tanks.
24- Feed water storage tanks for boiler with insulation of aluminum sheets
Indication of “Feed water tank” RAL 6018 Yellow green
25- Fire protection storage tanks:

25-A- Metallic body RAL 3000 Flame red
- One colored band RAL 1018 Zinc yellow
25- B- Plastic body RAL 3000 Flame red
26- Elevated water storage tanks shall paint with red and white in checkered RAL 9010 Pure white
patterns. RAL 3000 Flame red
27- Compressed hydrogen storage tanks RAL 1028 Melon yellow
28- Compressed air tanks RAL 5015 Sky blue
29- Compressed air cooler equipment RAL 7036 Platinum grey
30- Boilers, ducts & air heater
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 74 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

No painting
30-A- With insulation of aluminum sheets
required
White
30-B- With insulation of galvanized sheets RAL 9006
aluminium
White
31- Air ducts, without insulation RAL 9006
aluminium
32- SF6 Gas storage tanks RAL 3004 Purple red
33- Turbine hall cranes RAL 1021 Rape yellow
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 75 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

5- PIPING
1- Service air piping RAL 5015 Sky blue
2- Instrument air piping RAL 9010 Pure white
3- Raw water & cooling water

RAL 6010 Grass green
condenser piping
4- Drain condensate piping RAL 6025 Fern green
5- Oil piping RAL 8001 Ocher brown
6- Gas oil piping RAL 1011 Brown beige
7- Heavy fuel oil piping RAL 8008 Olive brown
8- Hydrogen piping RAL 1028 Melon yellow
9- Gas piping RAL 1018 Zinc yellow
10- Industrial waste water piping RAL 6025 Fern green
11- Sewage piping RAL 7006 Beige grey
12- Vent air piping RAL 9006 White aluminium
13- Safety valves piping RAL 9006 White aluminium
14- Super heated steam piping (S.H.), insulated with aluminum sheets:
- Three red color bands RAL 3000 Flame red
- One arrow in the direction of
RAL 3000 Flame red
fluid flow
- “S.H.” indication on the pipe RAL 3000 Flame red
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 76 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

15- Reheated steam piping (R.H.), insulated with aluminum sheets:
- Two red color bands RAL 3000 Flame red
- One arrow in direction of
RAL 3000 Flame red
flow
- “R.H.” indication on the pipe RAL 3000 Flame red
16- Other saturated & super heated steam piping; insulated with aluminum sheets:
One red colored band RAL 3000 Flame red
One arrow in direction to
RAL 3000 Flame red
fluid flow
17- Warm & hot distillated piping, insulated with aluminum sheets:
One arrow in direction to
RAL 6018 Yellow green
fluid flow
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 77 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

18- Moderately warm distillated
RAL 6018 Yellow green
water piping
19- Drain piping for various

No painting required
heaters
20- Galvanized drinking water

No painting required
piping
21- Fire fighting system:

21-A- Water piping RAL 3000 Flame red
21-B- Foam piping RAL 3000 Flame red
21-C- Fire fighting foam tanks:
21-C-1- Steel body RAL 3000 Flame red
One colored band RAL 1018 Zinc yellow
21-C-2- Plastic body RAL 3000 Flame red
21-D- Water hydrants, pumps and
RAL 3000 Flame red
sprinklers
21-E- Foam hydrants, valves,
RAL 3000 Flame red
pumps and sprinklers
- An indicator sign in form of band or
RAL 1018 Zinc yellow
circle in specified color
22- Lube oil piping RAL 8001 Ocher brown
23- Control circuits oil piping RAL 8023 Orange brown
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 78 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

24- Distillated water piping:
- Outdoors RAL 1015 Light ivory
- Indoors RAL 6018 Yellow green
25- Various piping related to

demineralizer, polishing plant,
RAL 1015 Light ivory
clarifier, filters and water
treatment plant
26- Feed water piping for boiler, insulated with aluminum sheets:
- Arrow in the direction of
flow in specified RAL 6018 Yellow green
color
27- Sulfuric acid piping RAL 2004 Pure orange
28- Hydrochloric acid piping RAL 2004 Pure orange

29- Caustic soda piping RAL 4005 Blue lilac
30- Ammonia piping RAL 4005 Blue lilac

- Colored bands RAL 1018 Zinc yellow
31- Hydrazine piping RAL 4005 Blue lilac

- Colored band RAL 6010 Grass green
32- Phosphate piping RAL 4005 Blue lilac

EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 79 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

33- Lithium hydroxide piping RAL 4005 Blue lilac
- Colored band RAL 2003 Pastel orange
34- Sodium hypochlorite piping RAL 1021 Rape yellow
35- Ferric chloride piping RAL 3004 Purple red
36- Polyelectrolyte piping RAL 3004 Purple red

37- Sodium chloride solution

RAL 9001 Cream
piping
38- Lime piping RAL 4005 Blue lilac

- Colored band RAL 1015 Light ivory
39- Chlorine gas piping RAL 1021 Rape yellow
40- N2 gas piping RAL 7034 Yellow grey

- Colored band RAL 9005 Jet black
41- Oxygen gas piping RAL 9005 Jet black
42- CO2 gas piping RAL 9005 Jet black

-One Colored band RAL 9010 Pure white
Or
RAL 9006 White aluminium
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 80 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
43- All valves & pipes related to

chemical cleaning:
ALT. NO.1: -Body RAL 2004 Pure orange
-One colored band RAL 4005 Blue lilac
ALT. NO.2: -Body RAL 4005 Blue lilac
-One colored band RAL 2004 Pure orange
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 81 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

6- PUMPS
1- Lube oil pumps RAL 8001 Ocher brown
2- Control circuits oil pumps RAL 8023 Orange brown
3- Hydraulic pumps RAL 8023 Orange brown
4- Generator seal pumps RAL 8001 Ocher brown
5- Generator cooling water pumps RAL 9006 White aluminium
6- Gasoline pumps and diesel fuel

RAL 1011 Brown beige
pumps
7- Heavy fuel residual oil pumps RAL 8008 Olive brown
8- Fuel unloading & storage pumps RAL 8008 Olive brown
9- Fuel transfer pumps RAL 8008 Olive brown
10- Boiler circulating pumps RAL 9006 White aluminium
11- Boiler feed water pumps RAL 9006 White aluminium
12- Main condensate pumps RAL 6018 Yellow green
13- Heaters drain pumps RAL 7036 Platinum grey
14- Service water pumps RAL 7035 Light grey
15- Start up condensate water pumps RAL 7035 Light grey
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 82 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

16- Hogging pumps RAL 7035 Light grey
17- Vacuum pumps RAL 1014 Ivory
18- Filling pumps RAL 6018 Yellow green
19- Tapproge ball transfer pumps RAL 6018 Yellow green
20- Raw water pumps RAL 6010 Grass green
21- Circulating water pumps RAL 6018 Yellow green
22- Various water pumps RAL 5018 Turquoise blue
23- All various pumps related to RAL 1015 Light ivory

demineralizer, polishing plant and clarifier
24- Sulfuric acid pumps RAL 2004 Pure orange
25- Hydrochloric acid pumps RAL 2004 Pure orange

With one indicating sign in the form of a RAL 9010 Pure white
circle or line
26- Caustic soda pumps RAL 4005 Blue lilac
27- Ammonia pumps RAL 4005 Blue lilac
With one indicating sign in the form of a RAL 1018 Zinc yellow
circle or line
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 83 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

28- Hydrazine pumps RAL 4005 Blue lilac
With one indicating sign in the form of a RAL 6010 Grass green
circle or line
29- Phosphate pumps RAL4005 Blue lilac
With one indicating sign in the from of a RAL 9010 Pure white
circle or line
30- Lithium Hydroxide pumps RAL 4005 Blue lilac
With one indicating sign in the from of a RAL 2003 Pastel orange
circle or line
31- Sodium hypochlorite pumps RAL 1021 Rape yellow
circle or line
32- Ferric chloride pumps RAL 3004 Purple red
33- Polyelectrolyte pumps RAL 3004 Purple red
circle or line
34- Sodium chloride pumps RAL 9001 Cream
35- Lime pumps RAL 4005 Blue lilac

With one indicating sign in the from of a RAL 1015 Light ivory
circle or line
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 84 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

36- Neutralization pumps RAL 6025 Fern green
37- Sewage pumps RAL 7006 Beige grey
38- Industrial waste water pumps RAL 6025 Fern green
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 85 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

7- COOLING TOWERS
1- Wet cooling tower:
1-A- main body structure:
1-A-1- Wooden type No painting required
1-A-2- Concrete type No painting required
1-A-3- Steel type
Body shall be painted in accordance with the environmental color surrounding the cooling towers
1-B- Inlet and outlet pipes RAL 6018 Yellow green
1-C- Diffusers
1-C-1- Wooden type No painting required
1-C-2- Fiberglass type
Painting shall be made in accordance with the environmental color surrounding the cooling towers
1-C-3- Steel type the same as item 1-C-2 above
2- Dry cooling tower (Heller): (Aluminum main body)

-Body shall be painted in accordance with surrounding environmental or soil colour
-The top portion of tower shall be painted with either white (RAL 9010) and red (RAL 3000)
colors or aluminum (RAL 9006) and red (RAL 3000) colors in checkered patterns.
3- Air Cooled Condenser:

3-A- Structural steel shall be painted in accordance with surrounding environmental color.
3-B- Radiators (Aluminum No painting required
Body)
3-C- Surface Condenser:
3-C-1-Outdoor Areas; shall be painted in accordance with surrounding environmental color.
3-C-2-Indoor Areas RAL 6018 Yellow green
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 86 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

8- BOILER CHIMNEY
Body of steel or concrete:

1- Overall body of chimney must be painted appropriately with the surrounding environmental
soil color
2- The top of the boiler chimney shall be painted black
3- The top of the boiler chimney (under the black color) must be painted in red (RAL 3000) and
white (RAL 9010) color in encircled bands pattern alternatively.
9-OUTDOOR INSTALLED GAS TURBINES
Gas turbines that should be installed in

outdoor areas:
A- Stack and gas duct:
A-1- Insulated with No painting required
aluminum sheets
A-2- Insulated with RAL 9006 White aluminium
galvanized steel sheets
A-3- Steel sheets RAL 9006 White aluminium
B- Body and filters RAL 7035 Light grey
Or
RAL 9006 White aluminium
C- Radiators:
C-1- With galvanized No painting required
coverings
C-2- With steel coverings RAL 7001 Silver grey
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 87 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

10- BUILDINGS AND STEEL STRUCTURES
1- Boiler steel structures:
The painting of steel structures and outside view of buildings shall be selected in accordance with
geographical and environmental conditions.
2- Machine hall steel structures (inside of building):

The color of machine hall steel structures must be compatible with equipment & installations inside
the machine hall and shall be chosen based on one of the following alternatives:
First Alternative:
- Steel structures RAL 5007 Brilliant blue
- Coating of walls and roofs RAL 7035 Light grey
Second Alternative
- Steel structures RAL 1002 Sand yellow
- Coating of walls and roofs RAL 1015 Light ivory
Third Alternative
- Steel structures RAL 6025 Fern green
- Coating of walls and roofs RAL 6019 Pastel green
The painting of steel structures for desalination plant, auxiliary boilers evaporators shall be
compatible with geographical and environmental conditions.
Note:
In order to coordinate the apparent color of buildings and boiler structure, machine hall, turbine hall
and desalination plants structure evaporators and auxiliary boilers of new established
equipment that are to be built besides the installed units; their apparent color shall
exactly be compatible with each other.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 88 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

INDICATOR SIGNS
A – The band width around the piping
- Piping up to 300 mm diameter shall be painted with a band with 150 mm width at least.
- Piping with more than 300 mm diameter shall be painted with a band with 200 mm width at least.
B – The arrow width onto the piping
Piping diameter (mm) Arrow width (mm)
Up to 50 20
50-100 25
100-150 38
150-225 50
225-300 75
300-600 100
More than 600 150
C – The position of indicator signs
The position to create indicator signs, including of bands and/or arrows shall be as below:
- The indicator signs shall be drawn at the most important points, such as: branches, flange connections
, withdrawal points, points related to measuring equipments, line crossings from the structure walls,
walls or floors, entrances and exits of the buildings, ….
- The arrow shall be in the same direction with the fluid flow.
- If the piping and/or tank has been insulated, the band or arrow width shall be determined considering
its external diameter.(including the insulation)
D – The way to mark onto the tanks
When it is necessary to insert the tank’s name onto its external surface and/or create an indicator sign band,
the way to mark on it shall be as below:
- The band thickness shall be 1/20 ratio of the total tank height.
- The band shall be created at 1/3 ratio of the top part of the tank.
- The tank’s name shall be written in one or two direction(s) of the tank as the following:
1) It shall be seen easily.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 89 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
2) It shall be written in the middle part of the tank.
3) The height of each letter -proportional to the height of the tank- shall be as the follows:
a) For tanks with less than 1.5 m height, the height of each letter shall be 1/10 ratio of the
totally tank height.
b) For tanks with more than 1.5 m height, the height of each letter shall be 1/12 ratio of the
totally tank height.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 90 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
SECTION C:
GENERATOR PAINTING SPECIFICATION
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 91 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
PART (I)
GENERATOR PAINTING SPECIFICATION
1. OUTSIDE METAL SURFACES
Our standard painting cycle, fulfilling requirements, is also specially devoted to industrial, marine and desert
environment.
It consists in a two components epoxy resin corrosion-proof cycle.
2. CONCRETE SURFACES ABOUT GENERATOR COOLING EXTERNAL PATH (IF ANY)
After degrease by solvent to remove any trace of oil or grease, apply a two components epoxy primer for concrete
surfaces, with high abrasion-resistance in environments with operating temperatures not exceeding 80 °C.
Total thickness of the coat 200 microm.
3. BOARDS
Painting carried out with epoxy polyester powder paint through electrostatic painting machines.
4. PAINTING APPLICATION
For Generator and Sound-proof enclosure, painting will be according to "General specification for corrosion-proof
painting”(Part (II)). Final painting at site will be according to item 8.1.
a. Generator
Workshop On site
Primer X
Intermediate X
Final X
4.2 Sound-proof enclosure (not included in generator scope of supply)
Workshop On site
Primer X
Intermediate X
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 92 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

Final X
b. Boards
Workshop On site
Painting application X
5.External surface painting technical data sheet :
5.1 External surface painting at workshop :
5.1.1 Painting of first layer

Type of Paint : Zinc Phosphate Epoxy Primer
Color : Copper Brown
RAL : 8004
Application Method : Air/Airless Spray
Touch Dry : <4 hours
Handle Dry : 6-8 hours
Curing Time(Full Cure) : 7 Days
Viscosity ( Ford Cup No. 6 ) : 45 sec.
Recommended D.F.T. : 60 - 70 microns
W.F.T. : 96 - 112 microns
Calculated Coverage : 8.85 - 10.3 sqm/lit
Specific Gravity : 1.49 gr/cm³
Volume Solids : 62%
Solid Content By Weight : 76%
Shelf Life : 12 months
Pot Life : 6-8 hours at 25 °C
Recoat Interval : 12-36 hours
Retention Time :20-25 min.
5.1.2 Painting of second layer :

Type Of Paint : Epoxy Intermediate Laminar Silicate
Color : Ligh Gray
RAL : 7035
Application Method : Air/Airless Spray
Touch Dry : <4 hours
Handle Dry : 6-8 hours
Curing Time(Full Cure) : 7 Days
Viscosity ( Ford Cup No. 6 ) : 45 sec.
Recommended D.F.T. : 50 - 55 microns
W.F.T. : 90 - 98 microns
Calculated Coverage : 10.2 - 11.2 sqm/lit
Specific Gravity : 1.374 gr/cm³
Volume Solids : 56%
Solid Content By Weight : 76%
Shelf Life : 12 months
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 93 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

Pot Life : 6-8 hours at 25 °C
Recoat Interval : 12-36 hours at 25 °C
Retention Time :20-25 min.
5.2 External surface painting of final layer ( Painting at site )

Type of Paint A Two-Component polyurthane Acrylic Isocyanate( RTB-848A)
Thinner T-849 Ronass
Color Orange
Ral 2008/2003 *
Mixing Ratio A + 0.25 B
Specific Gravity After Mixing 1.1±0.1 gr/ml
Surface Preparation The Surface Must Be Carefully Cleaned And Free From Rust,
Grease,Moisture,Dirt,Etc
Theoretical Consumption @ 50 µm 110 gr/m²
Solid Content After Mixing 60 ± 5 % By Weight ( 50 ± 2 % By Volume )
Application Method Airless Or Conventional Spray
Drying Time @ 25°C :
Surface Drying Time 30 To 60 min.
Through Drying Time 8 hrs
Complete Curing Time 7 days
Finish Semi Gloss
Pot Life @ 25°C 6 hrs
Thickness Of Dry Film Cycle A ( For Outside Surfaces Only ) : 2 x 40 microns
Total Thickness 240 Microns
Shelf Life At Least 1 year
* Using of both mentioned RALs are permitted, but all generators in a specified powerhouse should have
the same painting RAL.
Note : All paint layers of components should be purchased from one supplier, It means if the supplier
Was changed all paint layers must be chamnged according to the new specification of the new supplier.
6. FINAL COLOUR CODE
Generator: RAL 2008/2003 ( * above note )

Sound-proof enclosure: (1)
Boards: RAL 7035
(1):To be defined by the Client. If not otherwise notified withen 60 days, the final painting will be carried out with
RAL 2003
7.TOTAL THICKNESS (MINIMUM)
Generator : 240 microm

Sound-proof enclosure : 240 microm Boards : 70 microm.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 94 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
PART (II)
General specification for corrosion-proof painting
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 95 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
TABLE OF CONTENTS
1. GENERAL
2. STANDARDS AND REFERENCE DOCUMENTATION
3. INSTRUCTION FOR THE SURFACE PREPARATION AND THE PAINTING
4. WORKED SURFACES
5. PAINTING CYCLES IN THE WORKSHOP
6. SURFACES PREPARATION
7. RETOUCHES
8. FINAL PAINTING AT SITE
9. THICKNESS OF THE PAINTS
10. MATERIALS LIST
11. MAINTENANCE
12. CHECKS
13. PAINTING QUALITY CONTROL AND TESTS AT SITE
14. TECHNICAL DOCUMENTATION
15. QC TABLES
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 96 of 124
CLIENT: CONSULTANT:
MAPNA GROUP
1. GENERAL
The present specification contains the instructions for the surfaces preparation and for the application of the
products, the painting cycles and the checks regarding the anticorrosive protection of the electrical equipment.
2. STANDARDS AND REFERENCE DOCUMENTATION

Additionally to the instructions of the present specification, the Surface preparation and
- ISO 8501-1-1988 standards regarding the surface preparation
- SSPC standards regarding the surface preparation
- DIN 50984-53151 standards regarding the checks on the painting
- technical specifications of the Supplier regarding the products used
- MAPNA Generator (PARS) tables regarding the products used
In particular, the storage and the use of the painted products have to be done after consultation of the technical
specifications or the relevant P.G. tables.
3. INSTRUCTION FOR THE SURFACE PREPARATION AND THE PAINTING

3.1 GENERAL
This item contains the instructions to be followed for the preparation of the surfaces to be painted and the
application of the anticorrosive protection. Should some instruction not agree with the criteria of the Supplier or
with its equipment Eventual derogation have to be agreed with the Purchaser. All the equipment necessary to the
surface preparation and the painting is at Supplier’s
3.2 MATERIALS
The relevant technical specifications of the Supplier or the corresponding P.G. have to be available for all the
paints and the thinners used; these documents have to be
The tin containing the paints and the thinners have to be kept at the correct temperature
The containers have not to be opened until the moment to be used.
The paints being coagulated, slimy or somehow defective, when opening the container, have to be rejected.
If a thin film is on the paint surface, the paint can be used after having removed this film. Until they are
homogeneous, without streaking or vein of a different color on the surface. According to the instructions of the
paints Supplier.
As regards the bicomponents, the two components have to be controlled and then separately mixed;
subsequently, the two components have to be mixed slowly together. If the paint is thickened and cold, before
adding the eventual thinner, it has to be brought it is not allowed to add thinner in a quantity higher than that one
established by the supplier.
The bicomponent paints having a limited pot-life, have to be used within the period specified by the paints
Supplier.
3.3 SURFACE PREPARATION

The preparation of the surfaces has to comply with the instructions listed in the present item and with the
technical specifications of the paints to be laid on.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 97 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

The preparation of the surfaces has to comply with the SSPC and with ISO 8501-1-1988 standards, according to
the cleaning grade defined by the present specification. Particular care has to be put while cleaning the welded
seams and the areas around them. All the welding residuals and the pearls have to be removed, while crests and
peaks have to be smoothed.
If weldings have to be done on the primer-coated parts, the primer coat has to be removed for 5 cm around the
edges to be welded.
The welded seams and the areas around them has to be duly cleaned by means of mechanical devices.
It is not allow removing the paint by means of any kind of paint removing products. The operations for the
surface preparation have to be programmed in order to avoid that dangerous dust quantities and other pollution
substances fall on surfaces already prepared or painted and still not dry.
Oil, grease, dust, earth as well as any polluting substance settling on the surfaces after their preparation, has to be
completely removed before the painting.
Should a degradation of the prescribed surface preparation standard happen, said areas have to be cleaned again
as above described.
3.3.1 Preliminary cleaning of the unpainted surfaces

Before starting with the surface preparation, they have to be cleaned by means of water.
3.3.2 Cleaning by means of thinner of the unpainted surfaces

This cleaning method has to be used, if necessary, before sandblasting. This method allows the remove of oil,
grease and any other similar polluting substance by the SSPC-SP 1 standard.
3.3.3 Cleaning of the already painted surfaces

Before applying the paint, the already painted surfaces have to be duly cleaned from any trace of dust, salt, earth
or grease.
After a sea transport or after a long stay near the sea, the surfaces to be painted have to be washed with water or
with a sponge, if the machinery is not watertight, in order to remove any trace of salt and then they have to be
dried with warm air and clothes. The oil spots and the dust have to be completely removed by means of the
thinner indicated by the paints Supplier.
3.3.4 Sandblasting
This method consists in siliceous sandblasting or dry metallic shot.
The sandblasting has to be carried out in accordance with ISO 8501-1-1988 standard. Type and grade of
sandblasting has to be those one indicated in the following items. Relevant quantities of oil, grease and other
polluting substances have to be previously removed by cleaning with thinners, as per item 3.3.2.
The sandblasting is allowed only if the surfaces to be sandblasted have a temperature at least 3°C higher than the
condensate temperature of the atmospheric humidity. The compressed air used for the sandblasting has to be free
from water and oil. To this purpose suitable separators and filters have to be foreseen. The sandblasting operation
has to be followed by dusting with dry and clean compressed. Particular care has to be put while cleaning the
recesses of the structure, in order to eliminate, before painting, any trace of sand, shot, oil, welding pearls etc.
The structure recesses, which due to their particular configuration cannot be completely cleaned from the
residuals of the sandblasting process, have to be duly closed and protected before the sandblasting itself.
EPC CONTRACTOR :
MAPNA GROUP
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Page 98 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

According to the Inspection and Test Plan, the Supplier has to certify the cleaning operation and the relevant
checks. The time elapsing between the sandblasting and the paintworks has to be less than 24 hours.
It is necessary to avoid absolutely that the sandblasted surfaces were wetted or exposed in too humid rooms or
soiled with grease. On the contrary, repeat the sandblasting process. Before the sandblasting, all the threaded
parts have to be protected with suitable sleeves or plugs, while all the other parts, which could be damaged, have
to be protected with cardboard or wooden plates.
3.3.5 Zinc-coating
The electrogalvanic protection by means of zinc coating has to be carried out in accordance with the standards
F4203 “Electrogalvanic finishing. General prospect” and F4231 “Surface treatment of metallic materials. Zinc-
coating on ferrous materials”. The coating have to be “heavy” type, suitable for outdoor installation, in
industrial, sea and tropical environment, with minimum coating thickness of 50 μm. In no point of the treated
area, the coating thickness has to be less than the minimum prescribed value. After the zinc coating, the protected
surfaces have to undergo to one of following posttreatment:
- coating with nitric polishing, with subsequent application of mineral oils, wax, silicon, in order to
keep the surface polish and to avoid the creation of “white rust”;
- coating with chromic polishing treatment;
- coating with chrome treatment.
3.4 PAINTWORK
The paintwork can be done by brush, by spray with or without air or by matching these methods together, in any
case always according to the instructions of the paint Supplier. The paintwork has to be carried out by skilled
personnel. The thickness of the different paint coats has to be uniform and the painted surface has to be free from
brush signs, sagging, irregularities or any other defect. Surfaces with evident traces will be rejected. The polished
or the machined surfaces, the instruments boards, the valves stems, the threading, the motor and the pump shafts
and all the other movable parts, the sealing, the identification plates and the glass parts have to be protected with
adhesive tape or similar means.
If weldings have to be done on the painted parts, the paint has to be removed for 5 cm around the edges to be
welded. These areas have to be protected by taping. At the end of the paintwork, al the protections listed above
have to be removed. All the paints lying on said parts have to be removed. During the paintwork, take care of
angles, slots and areas difficult to be reached. When the paintworks happen at the same time of other operations,
carry out all the expedients necessary to avoid the paints still not dried to be polluted by dust.
3.4.1 Atmospheric conditions

The paints have not to be laid on under atmospheric conditions favoring the condensation rather than the
evaporation of the humidity from the surfaces to be painted. Humidity traces have to evaporate from the surface
within 5 minutes. The painting has not to be carried out if the relative humidity of the air is higher than 85%,
unless it is allowed by the paint Supplier.
While paintwork, the temperature of the surface to be painted has to be at least 2°C higher than the dew point.
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When the temperature is lower than 5°C or higher than 45°C, the paintwork has to be approved by the paint
Supplier.
The paintwork has not to be done with dust presence. If working outdoor, the paintwork has not to be carried out
under rain, snow, fog, mist or if said events could happen within a short time. Before paintwork, both the paint
and the surface to be painted must have a homogeneous temperature.
3.4.2 Priming on rough surfaces

The primer has to be laid on within 24 hours after sandblasting or any other prescribed treatment has prepared the
surface. The priming has to be done before the prescribed cleanliness standard can change. On the contrary, act
as indicated in item 3.3. The pickled surfaces, before priming, have to be grind in order to obtain the minimum
roughness grade necessary to a correct anchoring of the paint, according to the instructions of the paint Supplier.
The zinc-coated surfaces, before priming, have to be degreased with thinner having emulsifying characteristics
and, eventually, they have to be grind, in order to obtain the instructions of the paint Supplier.
3.4.3 Paintwork of the subsequent coats

Before the paintwork of the subsequent coats, the previous one has to be completely dried or hardened,
respecting the minimum time for the new paintwork prescribed by the Supplier. After this minimum interval, the
new paintwork has to be carried out within 24 hours. Before proceeding with the subsequent paintworks, the
surfaces to be painted have to be deeply cleaned from dust or grease traces, mainly when the paintworks happen
at the same time of other site works. Before proceeding with each paintwork, any possible damage of the paint
already laid on has to be repaired, using the same paint laid on before. Therefore, after the above described
cleaning and degrease operations, the damaged surface has to be glass-papered with fine glass paper and laid on
it the paint coat necessary to have the damaged surface in the whole conditions. Respect the thickness, the drying
time and the correct dilution also for the retouch.
3.4.4 Paintwork of the first finishing

The paintwork of the first finishing has to be laid on within 24 hours after the surface preparation, as listed in
item 3.3.3. In any case, the minimum time for the new painting has to be respected. However, the paintwork of
the first coat has to be done before the prescribed cleanliness standard changes. On the contrary, proceed as
specified in item 3.3.
3.4.5 Retouch
If the surfaces show abrasions due to the transport and assembly operations, it is necessary to carry out the duly
retouches, before proceeding with the subsequent paintworks. Therefore, after preparing the surfaces as
indicated in item 3.3, the damaged surface has to be glass-papered with fine glass paper and the dust has to be
removed with brushes or clean compressed air jets. Now it is possible to lay on it the paint coat necessary to
have the damaged surface in the whole conditions. Are rust traces present on the surface, they have to be
removed by brushing with metallic brushes. Respect the prescribed drying time, dilution and dry film thickness
also for the retouches. During this operation, take care not to damage the intact painted parts. Should the
defective or damaged areas be more than 30% of the total painted surface, normally the protective coat has to be
completely removed and it is necessary to proceed Purchaser.
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MAPNA GROUP
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3.4.6 Thickness of the paints

The minimum thickness of the each paintwork dry film is shown in item 9. In no area the thickness has to be
lower than the prescribed one. Should some areas not reach the minimum prescribed thickness, carry out further
paintwork on them. The paint thickness has not to be higher than the prescribed minimum one, in order to avoid
any defect on the aspect and on the coverage of the protective coating.
3.5 Handling Of The Painted Parts

The painted components have not to be handled or delivered, until the paint is deeply dried, according to the
Supplier’s times.
3.6 Checks
When the surfaces to be painted have welding seams, before painting them, make sure the checks foreseen for the
welds have been carried out. For the checks on the paints, please refer to item 12.
4. MACHINED SURFACES
All the machined surfaces are protected by means of temporary protections, according to the relevant materials
lists.
5. PAINTING CYCLES IN THE WORKSHOP

For each component please refer to following tables:
- applicable painting cycles: table 1;
- painting sequence: table 2.
As regards the component not expressly quoted in the tables, please refer to standard F90742 “Finishing
painting of particulars and complete parts of electrical equipment” or to the materials list of the
component itself.
The thickness of the dry film relevant to the painting cycles are shown in item 9.
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MAPNA GROUP
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TABLE1
PAINTING CYCLES IN THE WORKSHOP
Surface Applicable Materials Applicable Remarks
Preparation Cycle Document

Type Item Type Item Item
Casings P1 6.1 A 5.1
Metallic surfaces in contact with oil P1 6.1 B 5.2 10.1
Carbon steel pipes
External surface P2 6.2 A 5.1
Internal surface P2 6.2 C 5.3 10.2
Stainless steel pipes No treatment

Coolers
External surfaces P1 6.1 A 5.1
Alternative
Shell P1 6.1 A 5.1 treatment ,
cycle M
Internal surfaces of the water tanks P1 6.1 D 5.4
Tube plates M 5.10

Protection grid M 5.10
Assembly tools P1 6.1 E 5.5
Transport tools P5 6.5 A 5.1

Soundproofing covers
Panels external surfaces P1-P3 6.1-6.3 A 5.1
Supporting structure P1 6.1 A 5.1
Panels internal surfaces M 5.10
Walkways and stairs M 5.10
Surfaces to be embedded in concrete P5 6.5

Instruments boards and cubicles F 5.6
Vent ducts in the baseplates P4 6.4 G 5.7
Turboalternator rotors P4 6.4 H 5.8

Loosen components L 5.1
Stator shims and finished stator F91211
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TABLE2
SEQUENCE OF THE MAIN PAINTING PHASES
IN THE WORKSHOP AT SITE AT SITE
Temporary Primer Intermediate Finishing Complete Finishing
protective Retouch
Coat
Casings
Internal surface x x
External surface x x x(1) x
Metallic surfaces in contact with oil x

Pipes
Internal surface x
External surface x x x
Coolers
External surfaces x x x
Internal surfaces of the water tanks x
Assembly tools x x x
Transport tools x x
Soundproofing covers
External surfaces x x x
Instruments boards and cubicles x x
Turboalternator rotors x x
Vent ducts in the baseplates x
Partial retouches of the previous paint coat are foreseen before each paintwork, if these areas are damaged.
(1): Is valid only for casings delivered completely assembled.
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5.1 CYCLE A
Anticorrosive cycle for installation outdoor, in industrial, sea or desert environment, with working temperature
not higher than 70°C. After the surface preparation according to table 1, carry out the paintwork. The material of
paints is acc. to part 1 Sec. 5.
5.2 CYCLE B
Anticorrosive cycle for surfaces completely submerged in lubricating oil, with working temperatures not higher
than 80°C.
After the surface preparation according to table 1, carry out the paintwork as follows:
5.2.1 Two aluminum epoxy-aminic primer coats.

Colour of the coat: aluminum. The homologated products are listed in item 10.1.
5.3 CYCLE C
After the surface preparation according to table 1, carry out the paintwork as follows:
5.3.1 Cover the surfaces with protective oil.

The homologated products are listed in item 10.2.
5.4 CYCLE D
Anticorrosive cycle for the surfaces submerged in water, valid both for fresh and seawater, with working
temperature not higher than 60°C. After the surface preparation according to table 1, carry out the paintwork as
follows:
5.4.1 Protection by means of a bicomponent primer, made of tar epoxy resin.
5.4.2 Protection by means of epoxy coat RILSAN type
5.5 CYCLE E
Anticorrosive cycle for outdoor installation, in industrial, sea or desert environment. After the surface preparation
according to table 1, carry out the paintwork as follows:
5.5.1 Bicomponent primer made of epoxide-polyamide resins with zinc pigments.

The primer colour has to be different than the subsequent coats listed in items 5.5.2 and 5.5.3.
5.5.2 An intermediate bicomponent coat, made of modified epoxy resins.

The primer colour has to be different than the subsequent coats listed in items 5.5.2 and 5.5.3.
5.5.3 A bicomponent-finishing coat, made of aliphatic acrylic-urethane resins. Colour of the coat: yellow RAL
1021.
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5.6 CYCLE F
Anticorrosive cycle for installation outdoor, in industrial, sea or desert environment, with working temperature not
higher than 70°C. The cycle consists of primer, intermediate and finishing coat. Products and thickness of the
cycle according to Supplier’s standard. The finishing colour is defined by the relevant materials list. The colors of
the three paint coats have to be different.
5.7 CYCLE G
Cycle for concrete surfaces, with high resistance to abrasion, in environment with working temperature not higher
than 80°C. After the surface preparation according to table 1, carry out the paintwork as follows:
5.7.1 A coat of bicomponent epoxy primer.
5.8 CYCLE H
5.8.1 Worked rotor
The worked rotor has to be painted according to diagram in fig. 1, after the surface preparation as per table 1.
5.8.1.1 Surfaces of pos.1, fig. 1.
5.8.1.1.1 A coat of bicomponent primer, made of epoxy or epoxy-polyamide resin.


5.8.1.2.2 A coat of finishing bicomponent polyurethane or epoxy-vinyl paint.


A coat of temporary protection, minimum thickness 50 µm. The homologated products are listed in item 10.5.
5.8.2 Finished rotor
The rotor has to be painted according to diagram of fig. 2, after the surface preparation


5.8.2.2.1 A coat of finishing bicomponent polyurethane or epoxy-vinyl paint.
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A coat of temporary protection, minimum thickness 50 µm. The homologated products are listed in item 10.5.
5.8.3 Retaining rings 18-18

Has not to be painted on the external diameter, as per Fig. 2.
5.8.4 Centring rings

The centring rings have to be painted according to diagram of fig. 2, after the surface preparation according to
table 1.
5.8.4.1 A coat of bicomponent primer, made of epoxy or epoxy-polyamide resin.

5.8.4.2 A coat of finishing bicomponent polyurethane or epoxy-vinyl paint.

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FIGURE 1
WORKED ROTOR – PAINTWORK DIAGRAM
Position 1 : one primer coat
Position 2 : one primer coat and one finishing coat
Position 3 : one temporary protective coat
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FIGURE 2
FINISHED ROTOR – PAINTWORK DIAGRAM
Position 1: one primer coat
Position 2: one finishing coat
Position 3: one temporary protective coat
Retaining rings : do not paint
Centering rings : one primer coat and one finishing coat
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5.9 CYCLE L
As regards the loosen components, as motors, pumps, instruments etc., already painted, is valid the standard cycle
of the Supplier.
5.10 CYCLE M
Galvanic protection by means of zinc-coating, with surface treatment with mineral oils, wax, silicon, in order to
keep the surface polish and to avoid the creation of “white rust”. As alternative, surface passivation with chrome
acid. Minimum protection thickness 50µm.
6. SURFACE PREPARATION
Hereunder we list the surface preparation grades requested by the painting cycles described in item 5.
6.1 PREPARATION P1 TYPE
Very careful sandblasting until nearly white metal, according to standard ISO 8501-1- 1998, grade SA 2½.
The surface eventually welded after the sandblasting, have to be carefully cleaned by brushing. Remove any trace
of oil or grease by means of thinner.

Acid etching.
After the etching, the external surfaces of the pipes have to be grind, in order to obtain the minimum roughness
grade necessary to a correct primer anchoring, according to the instructions of the paint Supplier, as per relevant
technical specifications.

As regards the galvanised steel plates, clean with a thinner according to SSPC-SP-1, realised with degreasing
substances having emulsifying properties. Eventual grinding, in order to obtain the minimum roughness grade
necessary to a correct primer anchoring, according to the instructions of the paint Supplier, as per relevant
technical specifications.

Degreasing by means of thinner, in order to remove any oil or grease trace.
PREPARATION P5 TYPE
Mechanical brushing. Remove any oil or grease trace.
7. RETOUCHES
Before each paintwork, carry out the retouches necessary to the previous paint coat, if these areas are damaged.
As regards the retouches, act as indicated in item 3.4.5 regarding the surface and the cleaning preparation. In
any case, before the delivery to the site, the external surfaces of the casings supplied completely assembled,
undergo to following treatment, as final retouch.
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7.1 An intermediate bicomponent coat, made of modified epoxy resins.
Colour of the coat: light grey. The homologated products are listed in item 10.6.
A tin of paint, as per item 10.6, has to be delivered to the site, for the eventual retouches
8. FINAL PAINTING AT SITE

The final painting of all the external surfaces is carried out at site, as per table 2, except the components already
painted and finished at origin. The colour, defined by the Purchaser, is listed in the material list of the component
in reference. As regards the preparation of the surfaces and their cleaning, before the final painting, proceed as
described in item 3. The final painting is as hereunder described.
8.1 Two bicomponent-finishing coats, made of aliphatic acrylic-urethane resins.

9. THICKNESS OF THE PAINTS

Table 3 shows the minimum thickness of the dry film, for each painting cycle as per item in no painted surface
area, the thickness has to be less than the minimum required value.
TABLE3
MINIMUM THICKNESS OF THE DRY FILM (mm)
Cycle in workshop Finishing Total
at site thickness
Primer Intermediate Finishing Retouch
A (only for internal surfaces ) 60 100 160
A (only for external surfaces ) 60 100 (1) 40+40 240
B 25+25 50
D 200 200 ( 2 )
E 60 100 40 200
G 200 200
H 30 30 60
(1): Only for casings delivered completely assembled, we have foreseen
a complete retouch coat, before the shipment, with added thickness of 100 mm.
(2): Referred only to painting with tar epoxy resin, as per item 5.4.1
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10. MATERIALS LIST

As regards the listed technical data, please refer to the relevant Ansaldo tables.
10.1 PAINTS FOR SURFACES IN CONTACT WITH OIL

10.1.1 Epoxy- aminic paint, for surfaces in contact with hot lube oil
MAPNA Generator (PARS) table: TN 54310.0105
10.2 TEMPORARY PROTECTION FOR PIPES INTERNAL SURFACES

10.2.1 Additive- rich oil with protective properties. Oily film
10.3 PRIMER FOR TURBOALTERNATOR ROTOR

10.3.1 *Epoxy- polyamidic bicomponent Primer, oxide red colour, air drying
Finishing: with paint as per item 10.4.1
10.3.2 *Bicomponent epoxy primer, grey colour, air drying

10.3.3 *Epoxy- polyamidic bicomponent Primer, oxide red colour, air drying
*Note: Suppliers are different in 10.3.1, 10.3.2, 10.3.3 items.
10.4 FINISHING PAINT FOR TURBOALTERNATOR ROTOR

10.4.1 Bicomponent polyurethane finishing paint, on acrylic resin, light grey colour
Primer: with paint as per item 10.3.1
10.4.2 Bicomponent polyurethane finishing paint, light grey colour

10.4.3 Bicomponent epoxy-vinyl finishing paint, grey colour

*Note: Suppliers are different in 10.4.1, 10.4.2, 10.4.3 items.
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10.5 TEMPORARY PROTECTION FOR TURBOALTERNATOR ROTOR WORKED

SURFACES
10.5.1 Rust-preventive and shock resistant protective product, very resistant and waterproof film.
10.6 INTERMEDIATE PAINTING FOR CASING RETOUCH

10.6.1 Anticorrosion bicomponent intermediate paint
10.7 CASING FINISHING PAINT

10.7.1 finishing bicomponent paint
11. MAINTENANCE
As regards the revision processes, before the components re-painting, the surfaces to be applicable), brushing,
thinners.
12. CHECKS
12.1 GENERAL
The instructions included in this item, together with those one included in the Inspection and Test Plan of the
Order, refer to the checks and the certificates necessary to verify the anticorrosive coating.
12.2 PAINTING CYCLE
The painting cycle is that one prescribed in the present anticorrosive painting Specification.
12.3 CHECKS C/O THE SUBSUPPLIER
12.3.1 Check of the protective coating
The protective paintwork has to agree with the requirements of the present anticorrosive painting
Specification. It is to verify the congruence between the painting Specification and the protective paintwork,
controlling the documentation relevant to the painting issued by the Subsupplier.
Cycles or products different from those listed in the painting Specification are not allowed. The result of the
test has to be certified.
12.3.2 Check of the protective coating adhesion
It is to be carried out by squaring off the surface as per DIN 53151 standard, impressing the blades with
regular pressure until the metal. The measuring points have to be 4, spot chosen on the whole painted surface.
For each measuring point, it is not allowed an alteration grade higher than Gt2, corresponding to a breakaway
of the squared off surface. The results of the test have to be certified.
12.3.3 Check of the protective coating total thickness
The total thickness of the coating has to be measured in correspondence of 8 points, spot chosen on the whole
painted surface. In no measuring point, a thickness of the dry film lower than that one prescribed in the present
painting Specification is allowed. The test has to be carried out by means of a portable thickness gauge,
according to DIN 50984 standards. The results of the test have to be certified.
12.3.4 Visual check
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The coating has to be free from defects, compromising the protective and decorative characteristics. In
particular, it has to be free from breakaway, cracks, chipping, flaking, strains and nicks. Moreover, the film
has to be without interruption, holes and bubbles visible to the naked eye.
Coatings showing one of the a.m. defects cannot be accepted. The result of the test has to be certified.
12.3.5 Final evaluation
If the result of one of the tests indicated in item 12.3 is unfavourable, issue the nonconformity report.
The Purchaser can ask for the necessary retouches or the complete remaking of the protective coating. These
interventions will be at Supplier’s charge.
12.3.6 Restoration
In the areas that undergo the checks of item 12.3, the continuity of the protective paint have to be restored
upon careful cleaning. This operation is at Supplier’s charge and has to be done according to the instructions
of item 7.
12.4 CHECKS IN THE WORKSHOP, BEFORE DELIVERY

By means of visual check, the correct application of the final retouch coat, when applicable, has to be
controlled, according to item 7.
The execution mode of the test are described in item 12.3.4. The result of the test has to be certified. If the
result is unfavourable, issue the non-conformity report.
13. PAINTING QUALITY CONTROL AND TESTS AT SITE
1) Adherence
The Adherence Test Must Be Realized After The Drying Time For Repainting of Every Coating Has Elapsed
In
Accordance With Specification In Standard "ASTM D3359" - PAINTS:" ADHERENCE DETERMINATION.
2) Dry Film Thickness
The Dry Film Thickness Test Must Be Effectuated After Each Coating, As Specified In Standard MB 1333 –
DRY FILM THICKNESS DETERMINATION.
The Following Tests Should Be Performed To Examine The Coating According To Requirement Of These
Specification :
1. Dry Film Thickness - May Be Determined By Removing Small Samples Of Dry Film Or By Use Of Dry
Film Thickness Gauge a " MICROTEST " Gauge Will Be Used For Non-Magnetic Coating Magnetic
Bases.
2. Viscosity-To Check Amount Of Thinner added , Viscosity Of Paint May Be Determined By Appropriate
Viscosity Cup And Compared To The Value Obtained From Manufacture.
3.Wet Film Thickness - May Be Determined Utilizing Wet Film Thickness Gauges.
4. Surface Temperature - May Be Determined By Use Of Surface Thermometer.
5. Adhesion - Paint Shall Have Sufficient Adhesion To Prevent Hardened Coat Being Lifted As A Layer
When Blade Of Dull Putty Knife Inserted Under It Intercoat Adhesion Shall Be Such That Two or More
Granded Coats shall Not Delaminated When Tested With A Sharp Knife.
14. TECHNICAL DOCUMENTATION

For each component supplied painted, the Supplier has to document in writing the paintwork cycle adopted,
enclosing the technical specifications of the used materials.
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15. QC TABLES
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SECTION D:
15.75KV ISOLATED PHASE BUS DUCT
PAINT SPECIFICATION OF BUS DUCT
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Technical specification For Painting
A. Scope
This Specification Covers The General Characteristics For Painting Of The Aluminium Bus
Duct Conductor And Enclosure For Power Plant Projects
Ambient Conditions
Bus Duct will be designed for indoor (and outdoor) installation.
Prevailing weather conditions are:

-Maximum ambient air temperature. 48 C°
-Minimum ambient air temperature. 5 C°
-Design ambient air temperature. 48 C°
-Maximum Humidity 85 %
Working Temperature,
Conductor : 105 °C
Enclosure : 80 °C
B. Technical Characteristics
For The Best Quality Of Coating The Below Procedure Must Be Covered Before
Applying Every Coating Layer :
1 : The Whole Surface Must Be Cleaned At First
2: Deterjent The Alminium With 0.5/1000 Dry NaOH & 2.5 /1000 Detergent
3: Cold Power Wash
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4: Hot Power Wash
5: Perfect Drying With Clean Air Blasting ( The Air Blasting Must Be Dust, Oil And Water Free )
- Chemical Composition
Type Of Paint : 2 Components Polyurethane Acrylic-Isocyanate
Curing Mechanism : Chemical Reaction
Solid Content After Mixing : 60±1% By Weight ; 40±2% By Volume
Flash Point : 28 °C (82 °F)
Emissivity Factor Of Finish Coat : Dull Black;Min. 0.92
- Physical Properties
Color Of Finish Coat : Conductor & Internal Of Enclosure;
Dull Black; RAL; 9005 or 7000
Specific Gravity After Mixing :1.3 ± 0.05 gr/cm³
Theoretical Consumption : 178 gr/m² @ 55 microns D.F.T.
Drying Time @ 25°C( Acc. To ASTM Test Method D-1640 ):
Dust Free Time; 0.5 -1 hrs

Tack Free Time; 2-3 hrs
Dry To Handle; 12-16 hrs
Fully Cured;7 days
Recoating Time; 16-24 hrs
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- Application Details
Application Limits : Temp. : Min. +5°C , Max. +40°C

Relative Humidity : Max. 80 %
Substrate Temp. : Min. +5°C ,Max. +45°C (Min. 3°C Above

The Dew Point )
Mixing Ratio: Comp. A, 100 Parts By Weight; Comp. B,20 Parts By Weight
Mix Comp.A Thoroughly With a Suitable Mixer, Then Add
Comp.B Slowly And Mix Well For 10 Minutes
Pot Life : 6 hrs At 25 °C
Thinning: Do Not Dilute Components Separately,Add 10-20%

Thinner (By Weight) To Mixture While Mixing
Method Of Application: Airless Or Conventional Spray;Brush For Small

Areas Or Touch Up;Clean Tools Thoroughly Before
And Immediately After Use With Thinner
Film Thickness: Recommended. Min. Max.
Wet Film Thick. 137 µm 112 µm 162 µm
Dry Film Thick. 55 µm 45 µm 65 µm
Shelf Life: At Least 12 months
- Test On Aluminium Plate
Salt Spray Test (7 Days After Painting) ASTM B 117 500 hrs
Impact Test (24 hrs After Painting) ASTM D 2794 36 kg-cm
Adhesion Test (24 hrs After Painting) ASTM D 3359 5B
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SECTION E:
ELECTRICAL CABINET PAINTING PROCEDURE
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1.Scope
The scope of this document defining the painting procedure and quality control for electrical cabinets
according to the existing facilities in panting unit, this specification also clarified the electrical cabinet
painting.
2.Refrence standards
RAL color 7035
Brightness DIN 2813
Scratch DIN 2409
Flexibility DIN 1520
Impact DIN 6272
Bending DIN 6860
Hardness DIN 53153(only applicable for wet painting)
3. Execution method
3.1 SURFACE PREPARATION FOR POWDER PAINTING OF PARTS BY PHOSPHATIZATION

METHOD
For covering the surface of the parts, following steps should have done:
Process control Process Definition No
Controlling the solution temperature Immersion in 5% flensing 3.1.1
twice in a work day and island solution by 65-75°C in about
testing in the form that after 10-15 minute.
emersion from the tub and rinsing
any water drop should not remain an
the part. and in the case of island test
rejection , 25Kg of flensing material
must added to the solution
Controlling the cleaner of water Rinsing In water tube by 3.1.2
tube and non existence of smeary on normal temperature or 40-60°C
the surface of water
Controlling the solution temperature Immersion in 2.5-3% ferrous 3.1.3
twice per day and Ph test once per phosphate by PH=2.5-3.5 and
day. (If PH is upper than 3.5, for 55-65°C temperature in about
each degree 25kg phosphate solution 3 to 5 minute. (The part should
must added to the tub.) change from violet to seven
color.)
Controlling the cleaning of water tub Rinsing in water tube by 3.1.4
and non existence of smeary on the normal temperature or 40-60°C
surface of water.
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Parts must be violet to seven colors. Evaporating in environment 3.1.5
temperature or by heater.
Note1: Changing the tub solution will happen when the approximate value of flensing or adding
phosphate will be as much as primary materials value.
Note2: To become sure that the temperature which is shown by thermostats is precise, tube
temperature should controlled by a calibrated thermometer.
3.2 PAINTING BY POWDER COLOR AND COLOR CONTROL
3.2.1 PREPARATING THE SPRAY SYSTEM

Following notes should consider for preparing the spray system:
A- Spray condition, consisting air pressure and spray voltage will regulate according to the
following table.
Air Auxiliary air Transmission air Flodizing air

Spray voltage
Clearing pressure inside pressure pressure
<KV>
pressure thetank <bar> <bar> <bar>
Place 0.1- 0.5 2-3.5 utmost 2% 60-80
incide
flowmeter
location
Note: Above parameters can change at the discretion of the operator.
3.2.2 PAINTING THE PARTS

After regulation of the above parameters spray on the hang part inside the cabin, following notes
should be considered in spraying:
a) Enfold the places which should not paint (i.e screws).
b) The distance of airbrush point to part must be 10-20 centimeter.
c) Spray point must be perpendicular on the surface part.
d) For preparing a good thickness spray will be in both up-down direction and left-right direction.
3.2.3 HARDNESS THE COLOR FILM

After finishing the painting, colored part will go to the furnace inside the special wagons.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 121 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

First of all furnace temperature should rise to 180°C, then the special wagons containing the parts will
lead to the furnace, cure condition for powder color according to the furnace situation is like the
bellow table, in case of any differences between the numbers and the table , the case should report
officially by painting supervisor.
Note: In the case that some parts require further painting, the procedure should receive by painting
supervisor.
Appropriate condition according to the furnace situation

Cure time Cure temperature Color type
15 minute 180-200°C Epoxy- polyester
3.2.4 PAINTED PART DELIVERY

After passing the required cure time in the furnace, the parts will bring out from the furnace and after
doing the following section they will deliver to the assembly unit.
3.2.5 POWDER COLOR QUALITY CONTROL

1-Controlling the color surface (nonexistence of crush and other defects on the surface part)
2-Controlling of the color by reference color for prevention of sallowest the color because of furnace
high temperature.
3-Controlling the color thickness by a caliper for 3 point average of least 60-110 micron condition
that non of the points thickness should not be lesser than 50 micron, it's good to note that, the
maximum thickness can be greater than this number according to the painting supervisor or quality
control inspector opinion.
4-Controlling for any deficiency
5-Controlling the color cohesion by doing the coherency test in a sample according to the following
procedure:
-Select a part by 15*20 Cm size and 0.6 millimeter thickness from metal sheet and perform the rinsing
and coloring procedure, regular scratch in 1×1 millimeter distances(square or rhombic) by special
cutter on the sample surface.
-Stick a special banderole on the scratched surface and the unstuck the sample part.
-If no color pieces stick to the banderole the color coherency test is approved otherwise it is rejected.
6-Controling the impact by performing the stroke test on the sample according to the following
procedure:
-Select a part by 15*20Cm size and 0.6 millimeter thickness from metal sheet and perform the rising
and coloring procedure.
-Place the sample part in a stroke test machine in the way that machine sinker(2 pounds
sinker)descend directly from at least 30 inches on it's surface.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 122 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

-Bring out the parts from the machine after descending the sinker.
-Approve the sample if the stroke doesn't make any crack on the part's color.
-Archive the test sample according to the month for once year and after the extinct them.
7- Stick approval label on the approved part write the coloring date and furnace number on this label.
3.3 POWER COLOR CHANGING METHOD FROM SPRAY SYSTEM
3.3.1 FOR PERFORMING THE JOB FOLLOWING STEPS SHOULD FOLLOWED CAREFULLY
-First start the color cabin until all discharging the color from filters , then open the filters and wind
them.
-Discharge the color tank of spray system and wind it.
-Open the spray system gun and clean accessible parts and wind the related pipe to gun.
-Shave the colored stick to the cabinet's walls and then wind whole of it.
-Discharge the color bucket under the color cabin and wind it.
-After all assemble the filters again, now the spray system is ready to work.
3.4 PAINTING AND COLOR CONTROLLING FOR COPPER RACKS
3.4.1 RACKS PAINTING METHOD

-Fold the section which shouldn't color.
-Rinse by a degreasing cloth.
-Final color spray ( dry air Alkid )
3.4.2RACKS COLOR CONTROL METHOD

1- Controlling the surface color (inexistence of scratches and any other directs on the colored surface
of parts).
2- Controling inexistence of any droplet.
3-Controling inexistence of any defects
3.5 PAINTING BY LIQUID COLOR AND COLOR CONTROL
3.5.1 PREPARATION OF SURFACE PART

Like the preparation method for powder color.
3.5.2 PREPARATING REQUIRED COLOR AND PERFORM THE PAINTING

a) For regulation of required color viscosity used the related tuner.
b) First filter the prepared color and then pour it in the tank.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 123 of 124
CLIENT: CONSULTANT:
MAPNA GROUP

c) Painting procedure will do in perpendicular direction in 20to30 Centimeter distances.
d) First spray a primary layer and after about 10to15 minutes second spraying step will done
according to the procedure.
3.5.3 HARDNESS THE FILM COLOR

Panted part will remain in a furnace for 20minute in 140 t0 150ºC.
3.5.4 PAINTED PARTS QUALITY CONTROL

1-Painted part surface control: inexistence of any scratch or defects.
2- Controlling inexistence of color drop.
3- Controlling inexistence of any defects.
4- Controlling the color thickness by caliper (Average of 3 points to be at least between 25 to 50
micron condition that thickness of any point to be lesser than 15 micron),maximum thickness can be
greater than the this number by supervisor or quality control inspector approval.
EPC CONTRACTOR :
MAPNA GROUP
Based on:
Page 124 of 124

General Painting Technical Specifications (Genaveh)

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CLIENT: CONSULTANT:

MAPNA GENAVEH MESSINAN ENGINEERING Co.

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

Painting Technical Specifications

IN-HOUSE REVISIONS DOCUMENT REVISIONS

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

 SECTION A: Painting & Specification of Main & Auxiliary Systems

- Appendix 1: Quality Control Tables

- Appendix 2: TAVANIR Final Finish Color Shades Standard

 SECTION C: GENERATOR PAINTING SPECIFICATION

 SECTION D: 15.75KV ISOLATED PHASE BUS DUCT (PAINT SPECIFICATION OF

 SECTION E: ELECTRICAL CABINET PAINTING PROCEDURE

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

Painting & Specification of Main & Auxiliary Systems

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

SECTION A : PAINTING SYSTEMS

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

Paint application specification No. 1: shop, field and

Paint application specification No. 2: Measurement of dry

Paint application No. 3: A guide to safety in paint

SSPC-SP Surface preparation specifications. Surface preparation

SSPC-VIS2 Evaluating degree of rusting on painted steel surface.

Guide to visual standard No.2: Guide to standard method to

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

SSPC-SP1 Surface preparation specification No.1: Solvent cleaning.

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

13. PAINT SYSTEM

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

P1 Inorganic zinc rich ethyl silicate(min. 1000 hrs salt spray

Intermediate or finish coats

F1 High build epoxy polyamide-MIO pigmented

14. PAINTING SCHEDULE

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

15. QUALITY CONTROL

A. Tables of General Section

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

A.Tables of General Section

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

SURFACED PROOFED FIRE PROOFED SSPC SP10 P1 - - 75 - - 75

UNDERGROUND STEEL PIPING AND SSPC SP10 ACCORDING TO BITUMINOUS INSULATION

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

NOTE 1: a) Cleaning of whole surface

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

B. Tables of Gas Turbine Section

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

TABLE B-1: INTERCONNECTING PIPING SYSTEM

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

7 Surface Preparation : SSPC – SP10

NOTE: For Area "A" &"B" See Pictures In Next Page:

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

TABLE B-4: Fin fan cooler (Ambient Temp)

2 Hot – Dip Galvanized