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  • SAT Commissioning Procedure R0 (Not Approved)

    Uploaded by

    Rannu Mianda
    12 views15 pages
    The document is a commissioning procedure and report for a tank farm MOV control system. It includes procedures for visually inspecting system components, performing functional tests in local and remote modes, and integrating MOVs with the master station, PC engineering software, and existing HMI. The SAT covers power distribution, cabinet systems, redundant communication to the field, MOV command and torque testing, and remote command and monitoring via the HMI.

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    The document is a commissioning procedure and report for a tank farm MOV control system. It includes procedures for visually inspecting system components, performing functional tests in local and remote modes, and integrating MOVs with the master station, PC engineering software, and existing HMI. The SAT covers power distribution, cabinet systems, redundant communication to the field, MOV command and torque testing, and remote command and monitoring via the HMI.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    12 views15 pages

    SAT Commissioning Procedure R0 (Not Approved)

    Uploaded by

    Rannu Mianda
    The document is a commissioning procedure and report for a tank farm MOV control system. It includes procedures for visually inspecting system components, performing functional tests in local and remote modes, and integrating MOVs with the master station, PC engineering software, and existing HMI. The SAT covers power distribution, cabinet systems, redundant communication to the field, MOV command and torque testing, and remote command and monitoring via the HMI.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 15

    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 1 of 15

    Tank Farm MOV Control System

    Project MOV Tank


    Farm RU II Dumai
    (Judul sesuaikan
    dengan nama
    kontrak)

    SAT & Commissioning Procedure & Report

    Commissioning Procedure & Report

    14-04-2023

    A IFC ISSUED FOR APPROVAL SL - -

    Rev. Date Status Revision Memo Issued Checked Approved COMPANY

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 2 of 15

    TABULATION OF REVISED PAGES


    REVISION REVISION
    SHEET SHEET
    A B C D E F G H A B C D E F G H
    1 X 49
    2 X 50
    3 X 51
    4 X 52
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    11 X 59
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    15 X 63
    16 64
    17 65
    18 66
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    21 69
    22 70
    23 71
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    29 77 - -
    30 78
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    38 86
    39 87
    40 88
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    45 93
    46 94

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 3 of 15

    GENERAL PROCEDURE

    I. Pengantar
    Prosedur ini disiapkan untuk keperluan pekerjaan instalasi dan commissioning pekerjaan MOV Tank Farm

    II. RUANG LINGKUP PEKERJAAN


    Pekerjaan ini melingkupi
    1) Instalasi MOV dan field communication
    2) Integrasi MOV ke Master Station, PC Engineering, dan Existing HMI
    3) Operasi MOV secara local maupun remote

    III. REFERENSI
    1) Topologi Diagram

    IV. Prosedur Commissioning


    Langkah commissioning meliputi:
    1) Visual check
    2) Persiapan isolasi power terkait keselamatan dan keamanan.
    3) Test local mode
    4) Test remote mode

    Alat yang digunakan dalam pekerjaan ini

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 4 of 15

    VISUAL INSPECTION REPORT


    NO ITEM DESCRIPTION RESULT
    1 Visual
    MOV Kelengkapan dan instalasi MOV
    Panel Control Kelengkapan panel
    Master Station Instalasi Master Station
    PC Engineering Layout dan spesifikasi PC Engineering
    HMI Existing Layout dan fitur HMI

    REMARK :

    Electronic Filename : RD-0002-COM01_RevA

    SAT Document terdiri dari:


    1. SAT Power Distribution 380 VAC
    2. SAT Panel System Cabinet
    3. SAT SIMA (redundancy komunikasi to field)
    4. SAT MOV (Command local dan testing torque switch)
    5. SAT HMI (Command remote, trending, komunikasi to SIMA)
    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 5 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-203
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-203
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-204
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-204
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 6 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-205
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-205
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-206
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-206
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 7 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-207
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-207
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-208
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-208
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 8 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-209
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-209
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-210
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-210
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 9 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-211
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-211
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-212
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-212
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 10 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-07
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-07
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-09
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-09
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 11 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-10
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-10
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-11
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-11
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 12 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-12
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-12
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-14
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-14
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 13 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-15
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-15
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    I610-TK-28
    1 Local Mode
    a Open
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-28
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 14 of 15

    FUNCTIONAL TEST REPORT


    NO DESCRIPTION LOCAL MS PC HMI NOTE
    I610-TK-29
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    O610-TK-29
    1 Local Mode
    a Open
    b Close
    c. Respon
    Manual sesuai
    open close
    set point +- 2
    2 Remote Mode
    a Open
    b Close
    c. Respon
    Set pointsesuai set point +- 2
    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA


    Contract : Document No.

    870-SYS-SAT-1001
    3950157008/SP/DMI/2021/-S2
    Revision : A Status : IFA

    Doc. type : COM Syst/ S-Syst. : Discipline : INS Rev. Date : 10-Apr-23 Class : 1

    Page : 15 of 15

    PUNCH LIST
    NO DESCRIPTION ACTION BY REMARKS

    ACCEPTANCE FORM
    TESTED & INSPECTED NAME SIGNATURE DATE

    Electronic Filename : RD-0002-COM01_RevA

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