CONT. No.: REF. No.

:NIOEC230-DS-ME-02-01
NATIONAL IRANIAN OIL
ENGINEERING &
CONSTRUCTION
COMPANY DOCUMENT CODE PAGE 1 OF 11
N.I.O.E.C

PROJECT:
BANDAR ABBAS 30 PLAN/PRJ UNIT REV. DATE
PHASE DISC. DOC. TYPESER. NO.
inch Condensate/Crude NO.
Branch Pipeline and
Related Facilities NIOEC230 02 EB ME DS 0201 A1 15-Mar-2020

Mechanical Data Sheet For Relief Tank

A1 15-Mar-20 IFA M.R.H M.R.H M.K.N

A0 01-Jan-20 IFA B.AZIZI M.R.H M.K.N

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

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N.I.O.E.C

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N.I.O.E.C PAGE
PROJECT:BANDAR ABBAS 30 inch Condensate/Crude Branch Pipeline and Related 3 OF 11
Facilities

GENERAL Special Documentation Package Requirements:

Measurement Units to be used in API Std 650: SI √ US Customary

1. Manufacturer* Contract No.*

Address*

Mfg. Serial No.* Year Built* Edition & Addendum to API 650* 12th Edition. Add.2 (2016)

2. Purchaser Contract No.

Address

Tank Designation Relief Tank (TK-0201)

3. Client/Operator National Iranian Oil Engineering and Construction Company Location Bandar Abbas Refinery station

4. Size Limitations* Tank Diameter* 12.5m Shell Height* 10.5 m

Capacity: Maximum* 1288 m³ Net Working* 1000 m 3

Criteria*

5. Products Stored:

Liquid Heavy crude oil /Condensate (Sour Services)

Max. S.G.: 0.88 (Note17) at 15~40 °c

Blanketing Gas Vapor Pressure (Note 16) PSIA at Max. Operating Temp.

% Aromatic Suppl. Spec. H2S Service?Yes √ No Suppl. Spec. NACE MR 0175 / ISO 1515

Other Special Service Conditions? Yes No √ Suppl. Spec.

DESIGN AND TESTING Purchaser to Review Design Prior to Ordering Material? Yes No

6. Applicable API Standard 650 Appendices:* A B C E √ F √ G H I J L √ M O P S U V W

7. Max. Design. Temp. 85 ° C Design Metal Temp.* 4 ° C Design Liquid Level* 9.5 m

Desiginternapressure 17kpa External Pressure 0.25 kpa Internal Pressure Combination Factor

External Pressure Combination Factor Maximum Fill Rate 1988 (m3/h) Maximum Emptying Rate 125 (m3/h)

Floatation Considerations? Yes No √ Flot. Suppl. Spec:* Applied Supplemental Load Spec.

8. Seismic Design? Yes √ No Annex E √ ternate Seismic Criteria Seismic Use GroupII (Note10)

MBE Site Class C (Note23) Vertical Seismic Design?Yes √ No Vertical Ground Motion Accelerator AV: As per Code

Basis of Lateral Acceleration (Select one): Mapped Seismic Parameters?Ss S1 S0 ; √ Site-Specific Procedures: MCE

Design Required? Yes √ No ; Other (Non-ASCE) Methods (Note 26)

Freeboard Required for SUG I Design Roof Tie Rods @ Outer Ring?* Yes No

9. Wind Velocity for non-U.S. sites, 50-yr. wind speed (3-sec. Gust)* 120 Km/hr

Top Wind Girder Style* Dimensions* se Top Wind Girder as Walkway? Yes No

Intermediate Wind Girders?* Yes √ No Intermediate Wind Girder Style* Dimensions*

Check Buckling in Corroded Cond.? Yes √ No

10. Shell Design: 1-Ft Mthd?* Yes √ No V

; ariable-Des-Pt Mthd?* Yes No Alternate ;Elastic Anal. Mthd?* Yes No Alternate

Plate Stacking Criteria* Centerline-Stacked? Yes No √ Flush-Stacked? Yes √ No Inside √ Outside

Plate Widths (Shell course heights) and Thicknesses * Numbers below Indicate Course Number(Note 2)
1. 1800 / 8 mm 2. 1800 / 8mm 3. 1800 / 7 mm 4. 1800 / 6 mm 5. 1800 / 6 mm

6. 1500 / 6 mm 7. 8. 9. 10.
11. 12. 13. 14. 15.
Joint Efficiency* % Shell-to-Bottom Weld TyInside and outside corner fillets Shell-to-Bottom Weld Insp. Mt
Exceptions to Seal-welded Attachments (see Section 5.1.3.7):
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PAGE 4 OF 11

11. Open-Top and Fixed Roofs: (See Sheet 6 for Floating Roofs) Open Top?* Yes No √

Fixed Roof Type Roof Support Columns*:

Supported cone with internal structure Pipe √ (Note21)
Or Structural Shape

Cone Slope* 1 : 12 ome or Umbrella Radius* Weld Joints* Single continuous fillet weld on the top side
(Lap, Butt, Other)
Seal Weld Underside of:Lap Joints? Yes No √ ; Seal Weld Underside of Wind Girder Joints? Yes √ No

Gas-tight? Yes No √ Joint Efficiency* %

Thickness*8 mm(Note2) Snow Load* 25 kg/m 2
App. Suppl. Load Spec. Column Lateral Loa

Normal Venting Device

1 x 12" with breather valve&flame arrester Emergency Venting Devices* 1 x 20"

For Non-Frangible Roofs: Seal Weld Roof Plates to Top Angle on the Ins (Note 24) Yes No ; Weld Rafters to Roof Plates? Yes No
Roof-to-Shell Detai Radial Projection of Horizontal Component of Top Angle Inward Outward √

12. Bottom: Thickness* 10 mm Style Cone up to center Slope 1 : 120 Weld Joint Type* Single-welded full-fillet lap joint

Provide Drip Ring?Yes √ No Alternate Spec.

Annular Ring? Yes √ No Annular Ring: Minimum Radial Width* 1000 mm Thickness* 7 mm

13. Foundation: Furnished b Type* Concrete Ring Wall

Soil Allow: Bearing Pressu Per Spec.* Anchors: Size* (Note 8) Qty.* (Note 8)

Foundation Design Loads: Base Shear Force: (Note 13) Seismic* (Note13) verturning Moment: Wind* (Note 13) Seismic* (Note13)

Ring Forces: Weight of Shell + Roof Corroded* Roof Live Load* nternal Pressure*
Partial Vacuum* Wind* Seismic* Hydrotest Exemption design per 7.3.6, Item
Bottom Forces: Floor Wt. N Corroded* Product Wt.* Water Wt.* nternal Pressure*
Partial Vacuu Other Foundation Loads* . Projection of Fdn. Above Grade:

14. Exemption from hydrotest?

Yes No Responsibility for Heating Water, if Required: Purchaser Manufacturer
Hydro-Test Fill Heigh Full of water Settlement Measurements Required? Yes √ No Extended Duration of Hydro-Test *:

Predicted Settlement Profile is Attached

Responsibility for Setting Water Quality: Purchaser Manufacturer Supplemental Test Water Quality Spec.

Test Water Source & Disposal Tie-In Locat ydro-Test Appendix J Tank? Yes No

Post-Pressure-Test Activities Required of the Manufacturer: Broom Clean Potable Water Rinse Dry Interior
Other
15. Inspection by in Shop; in Field
Supplemental NDE Responsibili upplemental NDE Spec.
(Purch., Mfg., Other)
Positive Material Identification?Yes No PMI Requirements:

Max. Plate Thickness for Sheari 10 mm

Must Welds not exceeding 6 mm (1/4 in.) Be Multi-Pass? Yes No Must Welds greater than 6 mm (1/4 in.) Be Multi-Pass?
Yes No
Leak Test Mthd: Ro Shell* Shell Noz./Manhole Reinf. P

Bottom* Floating Roof Components*

Modify or Waive API Dimensional Tolerances (see 7.5)? No √ Yes Specify:

Specify Additional Tolerances, if any, and Circumferential and Vertical Measurement Locations:
- Allowable Plumbness: Measure and Record at a Minimum of ocations or Every m (ft) around the Tank, at
the Following Shell Heights: (select one box): 1
/3 H, 2/3 H and H Top of Each Shell Course Other:
- Allowable Roundness: Measure Radius and Record at a Minimum of ocations or Every m (ft)
around the Tank, at the Following Shell Heights (select one box):
Top of Tank, H 1
/3 H, 2/3 H and H Top of Each Shell Course Other:
**See Data Sheet Instructions for the Maximum Allowable Additional Radial Tolerance.
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16. Coatings:
Internal Coatings by Painting specification Per Spec.* Related Project Specification
(Not Req'd., Others, Tank Mfg.)
External Coating by: Painting specification Per Spec.* Related Project Specification
(Not Req'd., Others, Tank Mfg.)
Under-Bottom Coating by Per Spec.*
(Not Req'd., Others, Tank Mfg.)

17. Cathodic Protection System? Yes √ No Per Spec.*

18. Leak Detection System? Yes √ No Per Spec.*

19. Release Prevention Barrier? Yes No Per Spec.*

20. Tank Measurement System: Required? Yes √ No Remote Capability Required? Yes √ No

By:* Per Spec.*

21. Weight of Tank: Full of Water 1,283,000 kg Empty* 55,000 kg Shipping* Brace/Lift Spec.*
(Note 12) (Note 12)
22. References:
Project Specification For Atmospheric Storage Tanks Field Erected
Project Specification for Painting
Project Specification For Site Condition
Project Specification For Piping Material
Piping and Instrument Diagram (P&ID)
Process Data sheet for Tanks

23. Remarks:*
(See page 11 of Data sheet)
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Facilities
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Table 1 MATERIALS OF CONSTRUCTION (Note 2, 22)

Component Material*/Thickness* C.A. Component Material* C.A.

Shell, Course 1 to 2 A 516 Gr.70 N / 8 mm 3 mm Reinforcing Pads A 516 Gr.70 N 0
Shell, Course 3 to 3 A 516 Gr.70 N / 7 mm 3 mm Manhole/Nozzle Necks A 516 Gr.70 N / A106-B N 3 (Shell),1.5 (Roof)
Shell, Course 4 to 6 A 516 Gr.70 N / 6 mm 3 mm Manhole/Nozzle Flanges A 516 Gr.70 N / A 105 3 (Shell),1.5 (Roof)
Roof A 516 Gr.70 N / 8 mm 1.5 mm Flange Covers A 516 Gr.70 N / A 105 3 (Shell),1.5 (Roof)
Bottom A 516 Gr.70 N / 10 mm 3 mm Anchor Attachments A 516 Gr.70 N 1.5 mm
Annular Ring A 516 Gr.70 N / 9 mm 3 mm Submerged Piping A 106 Gr.B N 3 mm
Wetted Structurals A 36 1.5 mm +
Non-wetted Structurals A 36 1.5 mm +

+ Check here if C.A. is to apply to each exposed surface

Table 2 BOLTS AND ANCHORS

Component Head Type* Bolt or Anchor Material* Nut Material* Thread Series C.A. *
Flange Bolting Heavy Hexagonal A 193-B7 A 194-2H (Note 4) 0 ++

Structural Bolting Heavy Hexagonal A 325 (Note19) A563 (Note19) (Note 4) 0 ++

Round bar with
Anchor Bolts Heavy Hex nuts A 307 Gr.C A563 Heavy Hex (Note 4) 1.5 ++

++ Total C.A., on the nominal diameter.

Table 3 NOZZLE AND MANHOLE SCHEDULE * (for Fixed Roof, Shell, and Bottom)
Neck
Full Gasket
SCH. / Gasket
Size, NPS, Reinf. Plate Pen. Flange Bearing Surf. Gasket Thick.
Wall Flange Mat'l and Proj. to
Mark Service or Dia. Dimensions On Class or Dimen. and and Dimen.
Thick. Type Descript. Flange Face
(in.) (Note3) Open. Thick. Finish (Note7)
(Note2,2 (Note7) (mm)
(Y/N) (Note7)
5) (Note3)

N1 Inlet 16" XS / 12.7 B1 S.O., R.F. 150#

Inlet from close

N2 4" XS / 8.56 S.O., R.F. 150#
drain Tank

N3 Outlet 10" XS / 12.7 S.O., R.F. 150#

D1,
Drain 2 x 4" XS / 8.56 S.O., R.F. 150#
D2

Level
L2 6" XS / 5.54 W.N., R.F. 300#
Transmitter

Sub surface XS /
N4 6" S.O., R.F. 150#
Foam Nozzle 10.97

M1 Shell Manway 24" - / PL.11 As per API 650

M2 Shell Manway 36" - / PL.11 As per API 650

Normal Vent
V1 (with breather 6" XS / 12.7 S.O., R.F. 150#
valve)
Emergency
V2 10" XS / 12.7 S.O., R.F. 150#
Vent

M3,M
Roof Manway 2 x 24" - / PL.6 As per API 650
4

Level XS /
L1 6" W.N., R.F. 300#
Transmitter 10.97

L3 Gauge Hatch 8" XS / 12.7 S.O., R.F. 150#

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OTHER TANK APPURTENANCES

24. Platform, Stairway, and Railing: Galvanizing Req'd?*Yes √ No (Note 14)

Stairway Style* Helical Walk Surf. Type*
(Straight or Helical)

Stair and Walkway Clear Width Min. 710 mm National Safety Standards*

Architectural/Structural Specification Project Specification For Structural Steel Fabrication

Gauger's Platform Req'd? Yes No Qty. Req'd* Per Spec.*

25. Jacket Required?* Yes No √ Other Heaters/Coolers Required?* Yes No √

Supplemental Jacket, Heater, or Cooler Specification

26. Mixer/Agitator: Quantity Size* Per Spec.*

27. Insulation: Required? Yes No √ Thickness* Material*

Per Specs* Responsibility for Insulation and Installation

(Purchaser, Manufacturer, Others)

28. Structural Attachments: Lift Lugs?* Yes No Desc.*

Shell Anchorage?* Yes √ No Type* (Note 8) Scaffold Cable Support? Yes No

29. Various Other Items: Welded Flush-Type: Shell Connection Cleanout Fitting √ Waive Application of Appendix P? Yes No √

Miscellany # Miscellany #2

Miscellany # Miscellany #4

Miscellany # Miscellany #6

Table 4 OTHER TANK APPURTENANCES* (Note 15)

Service or Height from

Mark Quantity Description Size Orientation Datum Material Remarks

Roof handrail C.S.

Name plate S.S.

Anchor chair C.S.

Pipe supports C.S.

Sub-surface
C.S.
Foam system

Grounding lug S.S.

Water spray
ring, riser, C.S.
support
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FLOATING ROOF DATA

30. Floating Roof Selection

Design Basis: Appendix C Or Appendix H

Type of Roof: (External or Internal): Single Deck Pontoon* Double Deck*

(Internal Only): Tubular Pontoon* Metallic Sandwich Panel*

Other Supplemental Spec.:

31. Seals

Primary Seal: Shoe Envelope Wiper/Compression Plate Other Supplemental Spec.:

Shoe Mechanism: Mfg. Std. Other

Electrically Isolate Mechanism from Shoes?

Yes No Wax Scrapers Required? Yes No

Minimum Shoe Thickness* Carbon Steel Shoes to be Galvanized? Yes No

Secondary Seal: Shoe Envelope Wiper None Other Supplemental Spec.:

32. Data for All Floating Roofs:

Overflow Openings in Shell Acceptable? Yes No Shell Extension? Yes No

Roof-Drain Check Valves Required? Yes No Roof-Drain Isolation Valves Required? Yes No

Freeze Protection for Roof Drains Required? No Yes Supplemental Requirements:

Roof-Drain Piping to External Nozzles: Mfg. Std. Armored Flexible Pipe Swivels in Rigid Pipe Other

Foam Dam? Yes No Supplemental Spec.:

Minimum Deck Thickness*

Bulkhead Top Edges to be Liquid-Tight? Yes No Seal-Weld Underside of Roof? Yes No

Electrical BondingShunts:Yes No Cables: Yes No Supplemental Spec.:

Qty. of Non-Guide-Pole Gauge Wells Require Qty. of Sample Hatches Required

Guide Pole for Gauging?Yes No Slots in Guide Pol Yes No tum Plates? Yes No Striking Plates? Yes No

Guide Pole Emissions-Limiting Devices:Sliding Cover Pole Wiper Pole Sleeve Float Float Wiper Pole Cap

Qty. of Roof Manholes* Minimum High-Roof Clearance Above Bottom:

Removable Leg Storage Racks? Yes No ; Leg Sleeves or Fixed Low Legs

33. Additional Data for External Floating Roofs:

Weather Shield? Yes No Supplemental Spec.:

Rolling Ladder Required? Yes No Field Adjustable Legs? Yes No

Design Rainfall Intensit in./hr. (mm/hr) Based on a Minute Duration Associated with th Storm

Design Accumulated 24-Hour Rainfal in. Based on the Storm

Out-of-Service Drains Require

Yes No Supplemental Specification

Distortion and Stability Determinations Required? Yes No Supplemental Specification

Landed Live Load*

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34. Additional Data for Internal Floating Roofs:

Two-Position Legs? Yes No Cable-Supported Roof? Yes No Fixed-Roof Inspection Hatches Required? Yes No

Internal Roof Drain Required? Yes No Omit Distribution Pads Supporting Uniform Live Loads? Yes No

Corrosion Gauge Required? Yes No Fixed Ladder Required? Yes No ; Type of Roof Vent:*

Modified Minimum Point Load? Yes No Supplemental Specification

Mfr. To Leak Test % of Compartments in Assembly Yard in Erected Position Unknown; see separate contract terms

Roof Erector's Flotation Test: w/ Tank Hydro at Completion of Roof at a Later Date Not Required

Flotation Test Media: Water Product (see H.6.6.1) Water Quality:Potable Other See Supplemental Spec.

Flotation Test: Duration Fill Height:

Flotation Test Items Provided by Purchaser (see H.6.7): None List Attached

Responsible Party for Inspecting Roof During Initial Fill: Purchaser Other

Table 5 FLOATING ROOF MATERIALS

Component Material*/Thickness* C.A./Coating* Component Material*/Thickness* C.A./Coating*

Deck Plate Datum Plate

Inner Rim Plate Tubular Pontoon

Outer Rim Plate Pontoon Bulkhead

Foam Dam Submerged Pipe

Sandwich Panel Face Plate Guide Pole

Sandwich Panel Core Secondary Seal

Gauge Well Secondary Seal Fabric

Drain Sumps Wiper Tip

Opening Sleeves Wax Scraper

Floating Suction Lines Weather Seal

Primary Fabric Seal Envelope Fabric

Foam Log Core Shoe Mechanisms

Landing Legs Primary Seal Shoe

Landing Leg Bottom Pads Removable Covers

Manhole Necks Rolling Ladder

Vents Inlet Diffusers

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Tank Plan and Sketches:

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Notes:

1. For all lines, see Appendix L of API 650 for line-by-line instructions. If box marked with * is blank, EPC Contractor/Vendor shall
determine
submit as perandAppendix L. If box marked with * is not blank, EPC Contracor/Vendor shall verify and endorse the mentioned data.
2. All thicknesses shall be considered as minimum and shall be verified and finalized in detail engineering stage by EPC
Contractor/Vendor.
3. Projection, elevation, orientation and reinforcement of nozzles to be specified by EPC contractor during detail design stage. The
finalized
,elevationsprojections
and dimension of reinforcement shall not be less than the minimum of API 650 tables 5.6a, 5.13a, 5.14a and figure 5.16.
4. All Bolts and nuts shall be threaded in accordance with ASME B1.1 as specified in Para. 4.7 of API 650. Flange bolting shall confo
dimensions specified in ASME B18.2.1 and flange Nuts shall conform to the dimensions specified in ASME B18.2.2.
5. Flanges shall be according to ASME B.16.5 for 24" or less , ASME B.16.47 series "A" for larger. Shell Manway flange shall be acc
table 5.5a and roof manway flange shall be according to figure 5.7a table 5.13a, figure 5.16
6. All reinforcement pads for shell nozzles shall have one NPT 6mm. All telltale & vent holes shall be filled with heavy grease after
leakage
7. Excepttest.
manholes all gaskets shall be in accordance with project document; Project Specification For Piping Material.
For gaskets of manholes, minimum requirements of API 650 tables, 5.7a, 5.16 and table 5.13a shall be considered.
8. Quantity and size of anchor bolts and anchor chair detail shall be specified by EPC Contractor/Vendor during detail design stage.
9. Reinforcement plates of shell nozzles shall be formed to fit the shell curvature.
10.SUG II is based on API 650-Annex E-table E.5 which is equivalent to SUG III as per definition of seismic use group in
Pub.No.038-16
11. All bolt holescode.
of flanges shall be straddle the main axis.
12 .The specified weights are estimated values and shall be finalized in detail engineering stage by EPC
Contractor/Vendor.
13 . For wind and seismic shear and moment, see the relenant "Preliminary Mechanical Calculation For Relief Tank". Wind and
seismic
momentsshears and
to be finalized after final calculation of tank during detail engineering stage by EPC Contractor/Vendor.
14 . Gratings, bolts & nuts to be hot dip galvanized .
15 . Complete specification of the specified tank appurtenances (dimension, orientation, …) to be specified by EPC contractor in
detail design stage.
16. Condensate : 0.84Bara, Heavy Crude : 0.65 Bara.
17. 0.88 for heavy Crude and 0.763 for Condensate .
18. H2S Content: 30 ppm for light crude and 75 ppm for heavy crude.
19. Structural Bolts/Nuts to be hot dip galvanized.
20. DELETED
21. Detail of roof structure shall be specified after structural calculation by EPC contractor/vendor in detail design engineering stage.
22. Relief tank's material shall be K.C.S normalized +HIC resistant NACE MR 0175/ISO 15156

23. Site class is II refer to Seismic Hazard Assessment Studies based on definition of site class in Pub.No.038-16 code
which is equivalent to site Class C based on API 650-Annex E-table E.3.
24. Roof is considered frangible and the tank is anchored. Accordingly all requirements of API 650-Para. 5.10.2.6.a (Item No. 1 to 5)
for frangible
roofs shall be followed by EPC Contractor for final design of tank during detail design stage.
25. The minimum specified thicknesses for process nozzles to be finalized after nozzle load calculation by Vendor during detail
design
stage. engineering
26. Seismic design of tank has been calculated by considering the earthquake response spectrum based on chapter 12 of Iranian
seismic
design code for pertoleum facilities-Pub. No.038-16 (Equivalent to API 650-Annex E-Para. E.4.2. site specific study method.) which
shall be in detail design phase.
finalized