PROCESSING MANUAL Ref. No.

AF3-208E

FUJICOLOR PAPER PROCESS

CP-49E
DIGITAL MINILAB
FRONTIER 340/570
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INTRODUCTION

This manual provides comprehensive information about paper processing using

Process CP-49E rapid-processing chemicals for FUJIFILM digital minilabs, including
information on compatible machines, processing steps, chemical mixing proce-
dures, processing control, changes in photographic characteristics due to process-
ing factors, and other related matters. Please refer to this manual carefully and regu-
larly after the equipment has been installed to achieve the best FUJICOLOR print
quality possible on a day-to-day basis.

Developed for use with the FRONTIER 340 and FRONTIER 570 (LP5700), Process
CP-49E realizes a dramatic reduction in processing time compared with previous
systems. As a revolutionary new chemical system designed for fully automated op-
erations within the Minilab–from the mixing of replenisher chemicals to the washing
of bottles, Process CP-49E completely eliminates all human contact with processing
solutions, requiring only the loading of the replenisher cartridge by the operator.

And thanks to their compactly designed cartridges, Process CP-49E chemicals re-
quire much less storage space than the previous chemicals, and generate about
one-half the amount of effluent, greatly reducing their negative impact on the envi-
ronment.

Note : Process CP-49E is not compatible with CP-48S processing chemicals de-
signed for the FRONTIER 330/350/355/370/375/390.
To prevent mistaken use, the design of the replenisher cartridge has been
partially altered, making it impossible to load into incompatible machines.
Attention should be given to this point, however, to avoid errors during or-
dering or cartridge use.

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CONTENTS

1 PACKAGING OF PROCESSING CHEMICAL COMPONENTS ............ 4

2 SAFE HANDLING OF PROCESSING CHEMICALS ............................ 5

Handling Chemicals ...................................................................................... 5
Storing Chemicals ......................................................................................... 5
Work Environment ......................................................................................... 5
Emergency Procedures ................................................................................. 6

3 FRONTIER 340 ...................................................................................... 5

3-1 Processing Procedure:

Standard Processing Steps/Replenishment Rates ............... 7

3-2 Mixing Instructions for Processing Chemicals:

Replenisher/Tank Solutions ................................................... 7

4 FRONTIER 570 .................................................................................... 10

4-1 Processing Procedure:

Standard Processing Steps/Replenishment Rates ............. 10

4-2 Mixing Instructions for Processing Chemicals:

Replenisher/Tank Solutions ................................................. 11

5 MANAGEMENT OF PROCESSING SOLUTIONS .............................. 14

pH and Specific Gravity .............................................................................. 14
Processing Solution Shelf Life .................................................................... 14
Solubility and Precipitates ........................................................................... 15

6 CONTROL OF PROCESSING CONDITIONS ..................................... 16

Processing Solution Temperature ............................................................... 16
Circulation Volume ...................................................................................... 16
Replenishment Rate .................................................................................... 17

7 CHANGES IN PROCESSING FACTORS AND THEIR

EFFECTS ON PHOTOGRAPHIC CHARACTERISTICS ..................... 18
Outline of the Effects of Changes in Processing Factors on
Photographic Characteristics ............................................................... 18
Condition Variation Charts .......................................................................... 19

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1 PACKAGING OF PROCESSING CHEMICAL

COMPONENTS
The CP-49E processing chemicals are designed for dedicated use on the FRONTIER 340
and FRONTIER 570 (LP5700). The P1-R, P2-RA and P2-RB replenisher chemicals are pro-
vided in a single "PC Replenisher Cartridge", making it possible to load the replenisher in a
single operation. Start-up chemicals are also separately supplied for the initial installation of
tank solutions.

Package
Product Code Components Remarks
Contents
Processing capacity:
Replenisher Cartridge PC 2 Cartridges P1-R, P2-RA, P2-RB
111m2 per cartridge
Color
P1 Makes 3.7 L A chemical, B chemical
Start-up Developer
Chemicals Bleach P2 Makes 3.7 L A chemical, B chemical
Fixer

Fuji Super Conditioner FSC100 Makes 5 L × 100 100 tablets

Storing Chemicals Store processing chemicals away from direct sunlight and at
temperatures of less than 30°C.

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2 SAFE HANDLING OF PROCESSING CHEMICALS

<Handling Chemicals>

Q When handling chemicals, always wear protective gloves and goggles. For further
safety, it is recommended that you wear protective mask and apron also. The wearing of
gloves and goggles is recommended even for chemicals without the danger mark.

Q After handling chemicals, wash your hands thoroughly.

Q Wipe up chemicals immediately if spilled.

Q Caution should be used to avoid mixing chemicals or solutions that may result in the
generation of noxious gases.

<Storing Chemicals>

Q Store in a cool, dry, well-ventilated area.

<Work Environment>

Q While working with chemicals, you should always open a window or turn on a ventilation
fan to provide adequate ventilation.

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<Emergency Procedures>

Q If you should get any chemical substances on your skin or in your eyes, flush the af-
fected areas with large amounts of running water.

Q If you should ingest chemical substances or get some in your eyes, take the label of the
offending substance and seek medical attention immediately.

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3 FRONTIER 340
3-1 Processing Procedure

<Standard Processing Steps>

Step Color Bleach-Fix Super Super Super Super Drying

Developer Rinse Rinse Rinse Rinse

↓ *1 ↓ *2 ↓ *3
Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY

Temper- 45.0±0.3 40±2 40 40 40 40 65 – 85

ature (38-42) (38-42) (38-42) (38-42)
(°C)

Time 25sec 25sec 24sec

*1 The PS-2 overflow enters PS-1.

*2 The PS-3 overflow enters PS-2.
*3 The PS-4 overflow enters PS-3.
Note : It is necessary to use the correction factors provided specifically for Process CP-
49E when using control strips for processing management.

<Replenishment Rates>

Solution Basic Replenishment Rate (mL/m2 paper)

P1-R 45 mL

P2-R 35 mL

PS-R 215 mL

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3-2 MIXING INSTRUCTIONS FOR PROCESSING SOLUTIONS

<Replenisher>

Replenishment is done by loading the replenisher cartridge and replenishing the water.

Solution Mixing Instruction

1 Open the replenisher supply port cover and remove the empty replenisher car-
tridge.
NOTE After gently detaching the cartridge, rotate it immediately so that the caps
[PC] face upward and remove it from the compartment. If the caps face down-
P1-R ward, some of the residual solution may leak out (this poses absolutely no
P2-RA danger).
P2-RB 2 Load a new PC replenisher cartridge into the port.
NOTE Hold the cartridge with the caps facing downward, the arrow on the bot-
tom of the cartridge pointing towards the machine, and the arrow on the
side of the cartridge aligned with the "V" indication inscribed on the left
side of the replenisher supply port.
3 Close the replenisher supply port cover.
(The machine then mixes the replenisher solution automatically.)

1 Open the water supply port cover.

2 Remove the cap to the FSC supply port and insert one FSC100 tablet.
3 Add deionized water (FRSS processed water) into the water supply port.
• Add 4 L of deionized water during normal operations.
PS-R
• Add deionized water up to the rim of the water supply port at the time of ma-
chine installation. (Approximately 10 L of deionized water can be added. Add-
ing one FSC100 tablet to this amount of deionized water is sufficient.)

NOTE PS-R is used for preparing P1-R and P2-R (A, B) (as well as bottle washing and
dilution), for rack washing, and for compensating for water evaporation.

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<Tank Solutions>

Tank solutions are prepared using the start-up chemicals (2 Boxes) and are mixed directly in the
tanks.

Tank
Solution Preparation
Capacity

1 Add about 1 L of water into a 5-liter measuring cup, then pour the
solution into the processing tank through the P1 circulation filter port.
2 Add about 2 L of water and 2 bottles of A chemical into a 5-liter mea-
suring cup, then pour the solution into the processing tank in the
P1 7.1 L same way as in Step 1.
3 Add about 2 L of water and 2 bottles of B chemical into a 5-liter mea-
suring cup, then pour the solution into the processing tank in the
same way as in Step 1.
4 Set the level gauge into the P1 circulation filter port, then add water up
to the P1 line. (Approx. 0.5 L.)

1 Add about 2 L of water and 2 bottles of A chemicals into a 5-liter mea-

suring cup, then pour the solution into the processing tank through
the P2 circulation filter port.
2 Add about 2 L of water and 2 bottles of B chemical into a 5-liter mea-
P2 7.3 L suring cup, then pour the solution into the processing tank in the
same way as in Step 1.
3 Set the level gauge into the P2 circulation filter port, then add water up
to the P2 line. (Approx. 0.9 L.)

1 Add about 4 L of deionized water (FRSS processed water) into a 5-

PS-1 3.9 L liter measuring cup, then pour the water into the processing tank
through the PS1 sub-tank.

1 Add about 3 L of deionized water (FRSS processed water) into a 5-

PS-2 2.7 L liter measuring cup, then pour the water into the processing tank
through the PS2 sub-tank.

1 Add about 3 L of deionized water (FRSS processed water) into a 5-

PS-3 2.8 L liter measuring cup, then pour the water into the processing tank
through the PS3 sub-tank.

1 Add about 4 L of deionized water (FRSS processed water) into a 5-

PS-4 4.1 L liter measuring cup, then pour the water into the processing tank
through the PS4 circulation filter port.

NOTE There is no need to add an FSC100 tablet to the PS tank solutions.

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4 FRONTIER 570
4-1 Processing Procedure

<Standard Processing Steps>

Step Color Bleach-Fix Super Super Super Super Drying

Developer Rinse Rinse Rinse Rinse

↓ *1 ↓ *2 ↓ *3
Code P1 P2 PS-1 PS-2 PS-3 PS-4 DRY

Temper- 43.0±0.3 43±2 45 45 45 45 75 – 80

ature (43-46) (43-46) (43-46) (43-46)
(°C)

Time 19sec 19sec 17sec

*1 The PS-2 overflow enters PS-1.

*2 The PS-3 overflow enters PS-2.
*3 The PS-4 overflow enters PS-3.
Note : It is unnecessary to use the correction factors provided specifically for Process CP-
49E when using control strips for processing management.

<Replenishment Rates>

Solution Basic Replenishment Rate (mL/m2 paper)

P1-R 45 mL

P2-R 35 mL

PS-R 175 mL

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4-2 MIXING INSTRUCTIONS FOR PROCESSING SOLUTIONS

<Replenisher>

Replenishment is done by loading the replenisher cartridge and replenishing the water.

Solution Mixing Instruction

1 Open the replenisher supply port cover and remove the empty replenisher car-
tridge.
NOTE After gently detaching the cartridge, rotate it immediately so that the caps
[PC] face upward and remove it from the compartment. If the caps face down-
P1-R ward, some of the residual solution may leak out (this poses absolutely no
P2-RA danger).
P2-RB 2 Load a new PC replenisher cartridge into the port.
NOTE Hold the cartridge with the caps facing downward, the arrow on the bot-
tom of the cartridge pointing towards the machine, and the arrow on the
side of the cartridge aligned with the "V" indication inscribed on the left
side of the replenisher supply port.
3 Close the replenisher supply port cover.
(The machine then mixes the replenisher solution automatically.)

1 Open the water supply port cover.

2 Remove the cap to the FSC supply port and insert one FSC100 tablet.
3 Add deionized water (FRSS processed water) into the water supply port.
• Add 4 L of deionized water during normal operations.
PS-R
• Add deionized water up to the rim of the water supply port at the time of ma-
chine installation. (Approximately 10 L of deionized water can be added. Add-
ing one FSC100 tablet to this amount of deionized water is sufficient.)

NOTE PS-R is used for preparing P1-R and P2-R (A, B) (as well as bottle washing and
dilution), for rack washing, and for compensating for water evaporation.

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<Tank Solutions>

Tank solutions are prepared using the start-up chemicals (3 boxes) and are mixed directly in the
tanks.

Tank
Solution Preparation
Capacity

1 Add about 3 L of water into a 5-liter measuring cup, then pour the
solution into the processing tank through the P1 circulation filter port.
2 Add about 2 L of water and 3 bottles of A chemical into a 5-liter mea-
suring cup, then pour the solution into the processing tank in the
P1 11 L same way as in Step 1.
3 Add about 2 L of water and 3 bottles of B chemical into a 5-liter mea-
suring cup, then pour the solution into the processing tank in the
same way as in Step 1.
4 Set the level gauge into the P1 circulation filter port, then add water up
to the P1 line. (Approx. 1.8 L.)

1 Add about 2 L of water into a 5-liter measuring cup, then pour the
solution into the processing tank through the P2 circulation filter port.
2 Add about 2 L of water and 3 bottles of A chemical into a 5-liter mea-
suring cup, then pour the solution into the processing tank in the
P2 11 L same way as in Step 1.
3 Add about 2 L of water and 3 bottles of B chemical into a 5-liter mea-
suring cup, then pour the solution into the processing tank in the
same way as in Step 1.
4 Set the level gauge into the P2 circulation filter port, then add water up
to the P2 line. (Approx. 1.5 L.)

PS-1 6.4 L 1 Add about 6 L of deionized water (FRSS processed water) and 1 dis-
solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-
tion into the PS1 tank.

PS-2 6.1 L 1 Add about 6 L of deionized water (FRSS processed water) and 1 dis-
solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-
tion into the PS2 tank.

PS-3 2.8 L 1 Add about 7 L of deionized water (FRSS processed water) and 1 dis-
solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-
tion into the PS3 tank.

PS-4 4.1 L 1 Add about 7 L of deionized water (FRSS processed water) and 1 dis-
solved FSC100 tablet into a 5-liter measuring cup, then pour the solu-
tion into the PS4 tank.

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Note 1 : When preparing the PS-1 to PS-4 tank solutions, do this in each of the pro-
cessing tanks with the processing racks removed.

Note 2 : Referring to the figure below, dissolve a single FSC100 tablet in advance by
placing it into a plastic film case along with deionized water, closing the lid
and then shaking the film case.

Dissolving the FSC 100 tablet in water

FSC 100 (1 tablet)

Plastic Film Case

Gloves

Note 3 : After pouring the solutions into the PS-1 to PS-4 tanks, the processing racks
are attached; however, this should be done in order starting with PS-4.
If the racks are attached starting with PS-1, the tank solutions may overflow
and become deficient. Care should thus be taken to attach the racks in the
proper sequence.

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5 MANAGEMENT OF PROCESSING SOLUTIONS

<pH and Specific Gravity>

If the pH and specific gravity of the prepared processing solutions are not within the limits
indicated below, the solutions cannot be used. Since the system is designed for fully auto-
mated solution preparation after insertion of the cartridge, abnormal pH or specific gravity
values will not normally occur.
Should you detect an abnormality in the pH or specific gravity, it will likely be due to an ab-
normality in the chemicals themselves or a malfunction in the automatic mixing system. In
this case, contact a service representative.

Tank Solutions
Fresh Solution Running Solution
Solution
pH Specific Gravity pH Specific Gravity

P1 10.30±0.05 1.042±0.005 10.35±0.05 1.058±0.005

P2 5.93±0.20 1.073±0.020 6.00±0.30 1.111±0.020

Replenisher
Solution pH Specific Gravity

P1-R 12.60±0.05 1.055±0.005

P2-RA 2.51±0.10 1.107±0.010
P2-RB 5.77±0.10 1.194±0.020

<Processing Solution Shelf Life>

Unit: weeks
Tank Solution*1 Replenisher

P1 1 P1-R 4
P2 1 P2-RA 4
PS 1 P2-RB 4
PS-R 4

Note : The durations above are for tank solutions that are stored in the tanks without pro-
cessing activity.

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<Solubility and Precipitates>

When the tank or replenisher solution storage temperature falls below 15°C, the dissolved
chemicals become less soluble and begin to precipitate out. Excessive precipitation may
cause abrasions in the sensitized materials and/or equipment malfunction. It is therefore im-
portant to avoid an excessive drop in the storage temperature during the winter.

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6 CONTROL OF PROCESSING CONDITIONS

<Processing Solution Temperature>

The processing temperature greatly affects photographic characteristics. The temperature

of the color developer (P1) is particularly crucial. To maintain the correct processing tem-
perature, observe the following precautions.

A Solution Temperature Settings

When first installing processing equipment or when replacing control circuit boards, be
sure to input the correct processing solution temperatures.

Frontier 340 Frontier 570

Temperature Control Limits Temperature Control Limits
Setting (°C) (°C) Setting (°C) (°C)

P1 45.0 ±0.3 43.0 ±0.3

P2 40.0 ±2.0 43.0 ±2.0
PS 40.0 38 – 42 45.0 43 – 46

B Temperature Calibration
A discrepancy sometimes develops between the actual temperature of a solution and
the displayed temperature output by the thermal sensor used to monitor the solution
temperature. If this occurs, the temperature display of the thermal sensor should be
calibrated.

<Circulation Volume>

An inadequate circulation volume will cause variations in the processing tank temperatures,
which will adversely affect photographic characteristics. To prevent this, do the following
maintenance checks.

A Circulation Filter
If the circulation filters clog, the circulation volume is reduced. To prevent this, replace
the circulation filters once a month.

B Circulation Pump
Since circulation failure is conceivable due to a malfunction in the circulation pumps or
a short in the circulation pump circuit, it is important to visually verify that circulation is
continuing.

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<Replenishment Rate>

The replenishment of processing solutions restores chemical substances that have been
exhausted during processing. The replenishment rate is set as a proportional amount (pre-
scribed volume) which is added to a particular processing solution. If the actual volume of
replenisher added does not meet the prescribed volume, the processing capacity will be al-
tered and the finished product quality will be affected. To prevent this, particular care should
be paid to the following points.

A Replenishment Rate Settings

Make sure to enter the replenishment rate values indicated on page 7 and 10 correctly.

B Replenisher Filter
If the replenisher filter clogs, replenishment rate is reduced. To prevent this, replace the
replenisher filter once a month.

C Replenishment Volume Checks

Since the volume of replenisher provided by the replenisher pump changes according
to the pump performance, replenisher flow rates should be checked once a month.

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7 CHANGES IN PROCESSING FACTORS AND

THEIR EFFECTS ON PHOTOGRAPHIC
CHARACTERISTICS
As explained above, when variations occur in the processing conditions or processing solu-
tion performance, a change will occur in the processing performance if they are detected
by control strips as abnormalities. If you detect an abnormality on a control strip, determine
the cause of the abnormality by comparing the density measurement results on the control
strip with the following graphs, then take the appropriate countermeasures.

Outline of The Effects of Changes in Processing Factors on Photographic Characteristics

Processing Direction of LD C STAIN Figure
Solution D-MAX
Factor Change (Speed) (Contrast) (Fog) Number
Temperature Low Y
C,M C,M M
Y Y C C,M,Y
1
High C,M,Y Y C,M,Y
C,M C,M,Y

Replenishment Inadequate C
Rate C C M,Y C,M,Y
M,Y M,Y
2
Excessive M,Y M,Y
C C M,Y C,M,Y
C
Concentration Diluted C,M C,M C
P1 Y Y M,Y C,M,Y
3
Concentrated
Y M,Y C,M,Y
C,M C,M,Y C
P2 Small Y C,M
Contamination Y C,M,Y
C,M,Y C,M
Medium C,Y M Y
M,Y C,Y C,M 4
C M
Large C,Y M,Y Y
M,Y C,M
C M C
Temperature Low C,M,Y
C,Y C,M,Y
C,M,Y M 5
High
C,M,Y C,M,Y C,M,Y C,M,Y
Replenishment Inadequate M,Y M,Y M C,M
Rate C C Y Y
P2 C 6
Excessive
C,M,Y C,M,Y C,M,Y C,M,Y
Concentration Diluted Y C,M,Y
M C,M,Y C,M,Y
C 7
Concentrated
C,M,Y C,M,Y C,M,Y C,M,Y
Temperature Low C,M,Y
C,Y C,M,Y
PS C,M,Y M 5
High
C,M,Y C,M,Y C,M,Y C,M,Y

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CP-49E Process
Condition Variation Figures ———— Contents

Fig.1 Color Developer (P1) Temperature Variations ...........................................

Fig.2 Color Developer (P1) Replenishment Variations .......................................

Fig.3 Color Developer (P1) Concentration Variations ........................................

Fig.4 Color Developer (P1) Contaminated with Bleach-Fix (P2) .......................

Fig.5 Bleach-Fix (P2) and Super Rinse (PS),

Temperature Variations .................................................................................

Fig.6 Bleach-Fix (P2) Replacement Variations ....................................................

Fig.7 Bleach-Fix (P2) Concentration Variations ..................................................

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FUJI PHOTO FILM CO., LTD.

26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan

Ref. No. AF3-208E (EIGI-05.2-FG(HB)•3-1z)

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