Deaerator Calculation Report PDF

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: 0 PAGE 1 OF 152
CALCULATION SHEET FOR

SPINNING-MEMBRANE DEAERATOR
(JOB NO.: 86811-345)

(DRAWING NO.: HMC-250(13)-00. REV. 0)
3
2
1
0
DESIGNED BY TECHNOLOGY
REVISION DATE DESCRIPTION
ENGINEER DEPT. MANAGER
青岛畅隆电力设备有限公司
QINGDAO CHANGLONG POWER EQUIPMENT Co. Ltd
.
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TABLE OF CONTENTS
1 DESIGN DATA 3
2 MAX. ALLOWABLE STRESS AT DESIGN TEMPERATURE 6
3 THICKNESS OF CYLINDRICAL SHELL UNDER INTERAL PRESSURE 7
4 THICKNESS OF ELLIPSOIDAL HEADS, PRESSURE ON CONCAVE SIDE 9
5 THICKNESS OF NOZZLE NECK UNDER INTERNAL PRESSURE 12
6 MAX. ALLOWABLE WORKING PRESSURE 21
7 HYDROSTATIC TEST PRESSURE AND TEMPERATURE 22
8 REINFORCEMENT FOR OPENINGS 23
9 PRESSURE-TEMPERATURE RATING FOR ASME FLANGE 139
10 THE CALCULATION OF LIFTING LUG 140
11 CHECK FOR STRENGTH AND STABILITY OF THE HORIZONTAL VESSEL 148
12 CHECK FOR POST WELD HEAT TREATMENT 152
13 EVALUATION OF IMPACT TEST REQUIREMENT 152
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1. DESIGN DATA:
ASME BOILER AND PRESSURE VESSELS CODE
APPLICABLE CODE SECTION Ⅷ DIVSION 1 2010 EDITION AND

(1)
CUSTOMER SPECIFICATION PED 97/23/EC
DOC. NO. 2011-83-1-86811-345-0/Rev 0
(2) DESIGN PRESSURE INTERNAL 0.65 MPa
(3) DESIGN TEMPERATURE 300℃
(4) TYPE OF JOINTS OF CATEGORIES A AND B TYPE NO.1
(5) RADIOGRAPHY SPOT PER UW-11(b)
(6) JOINT EFFICIENCY SHELL: 0.85, HEAD: 0.85, SHELL to HEAD: 0.85
(7) CORROSION ALLOWANCE(TANK/TOWER) 2.6 mm / 3.5 mm.
(8) MATERIAL SHELL & HEAD :SA-516MGr.485
NOZZLE: SA-106Gr.B
FLANGE: SA-105M
(9) MAX. ALLOWABLE STRESS AT DESIGN SA-105: 129.3MPa at 300℃
TEMPERATURE(SEE TABLE 2.1 ) SA-106Gr.B: 125.3MPa at 300℃
SA-516MGr.485: 136MPa at 300℃
(10) HEAD TYPE 2:1 Standard Ellipsoidal Head
(11) CAPACITY (TANK / TOWER) 64.9 m3 /6.7 m3
(12) SERVICE FLUID WATER AND STEAM (no lethal)
(13) MIN. SERVICE TEMPERATURE -10℃
(14) THE LOADING CONSIDERED IN DESIGNING SEE TABLE 1-1
(15) VESSEL DIMENSIONS SEE FIG. 1-1

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TABLE 1.1 LOADING CONSIDERED IN DESIGNING

DEAERATOR′S DEAERATOR′S
TANK TOWER
Item Description Yes No Yes No
1 Internal pressure [√] [ ] [√] [ ]
2 External pressure [ ] [√] [ ] [√]
3 Weight of vessel [√] [ ] [√] [ ]
4 Weight of normal contents under operation [√] [ ] [ ] [√ ]
conditions
5 Weight of normal contents under test conditions [√] [ ] [√] [ ]
6 Superimposed static reactions from weight of [ ] [√] [ ] [√]
attached equipment
7 The attachments of internals [ ] [√] [ ] [√]
8 The attachments of vessel supports (skirt, legs, [√] [ ] [√] [ ]
saddles etc.)
9 The attachments of hanger [√] [ ] [√] [ ]
10 Cyclic and dynamic reactions due to pressure [ ] [√] [ ] [√]
11 Cyclic and dynamic reactions due to thermal [ ] [√] [ ] [√]
variations
12 Cyclic and dynamic reactions due to equipment [ ] [√] [ ] [√]
mounted on the vessel
13 Cyclic and dynamic reactions due to mechanical [ ] [√] [ ] [√]
loadings
14 Wind reactions [ ] [√] [ ] [√]
15 Snow reactions [ ] [√] [ ] [√]
16 Seismic reactions [ ] [√] [ ] [√]
17 Impact reactions, such as those due to fluid shock [ ] [√] [ ] [√]
18 Temperature gradients [ ] [√] [ ] [√]
19 Differential thermal expansion [ ] [√] [ ] [√]
20 Abnormal pressure, such as those caused by [ ] [√] [ ] [√]
deflagration
21 Test pressure and coincident static head acting [√ ] [ ] [√ ] [ ]
during the test
(See UG-99)
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LIST OF NOZZLES
TABLE 1.2
NOZZLE NO. Q’TY SIZE TYPE DESCRIPTION REMARKS
A1 1 DN500 CLASS150 SO RF MANHOLE SA-516MGr.485
A2 1 DN450 CLASS150 SO RF MANHOLE SA-516MGr.485
B 1 DN200 WELDING STEAM CONNECT NOZZLE SA-106Gr.B
C1-2 2 DN80 WELDING RECYCLING NOZZLE SA-106Gr.B
D1-2 2 DN150 CLASS150 SO RF SAFETY VALVE NOZZLE SA-106Gr.B
E 1 DN100 WELDING HP DRAIN INLET SA-106Gr.B
F 1 DN150 CLASS150 SO RF CHECK-UP NOZZLE SA-106Gr.B
G 1 DN80 CLASS150 SO RF EXHAUST NOZZLE SA-106Gr.B
H 1 DN200 WELDING FEED WATER INLET SA-106Gr.B
I 1 DN150 WELDING SUPPLY WATER INLET SA-106Gr.B
J 1 DN80 WELDING SECONDARY STEAM INLET SA-106Gr.B
K 1 DN200 WELDING STEAM INLET SA-106Gr.B
L 1 DN100 WELDING STEAM LEAKING FROM GATE POLE SA-106Gr.B
M 1 DN80 WELDING REBOILING NOZZLE SA-106Gr.B
N 1 DN150 WELDING OUTFALL NOZZLE SA-106Gr.B
O 1 DN250 WELDING DEAERATED WATER OURLET SA-106Gr.B
P1-2 2 DN10 WELDING SAMPLING WATER NOZZLE SA-106Gr.B
Q 1 DN200 WELDING WATER CONNECT NOZZLE SA-106Gr.B
R 1 DN250 WELDING DEAERATED WATER OURLET SA-106Gr.B
S 1 DN100 WELDING HIGH LEVEL ELECTRIC OFFLET SA-106Gr.B
T1-2 2 DN50 CLASS150 SO.RF ELECTRIC CONTACT LEVEL GAUGE NOZZLE SA-106Gr.B
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NOZZLE NO. Q’TY SIZE TYPE DESCRIPTION REMARKS
U1-4 4 DN50 CLASS150 SO RF EQUALIZER NOZZLE SA-106Gr.B
V1-2 2 DN20 INTERNAL THREAD BIMETALLIC THERMOMETER NOZZLE SA-105M
V3 1 DN20 INTERNAL THREAD RESISTANCE THERMOMETER NOZZLE SA-105M
W1-2 2 DN15 INTERNAL THREAD PRESSURE GAUGE SA-105M
W3 1 DN10 WELDING PRESSURE SIGNAL NOZZLE SA-106Gr.B
X1-2 2 DN50 CLASS150 PL. RF LEVEL GAUGE NOZZLE SA-106Gr.B
Y1 1 DN100 WELDING DRAIN INLET SA-106Gr.B
Z1-2 2 DN50 CLASS150 SO RF ELECTRIC CONTACT LEVEL GAUGE NOZZLE SA-106Gr.B
Y2 1 DN80 WELDING WATER FROM SLAG-COOLER INLET SA-106Gr.B
Note: Bolt holes of flanges shall straddle center line of the vessel.
FIG.1-1 Brief Drawing of Shell

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2. MAX. ALLOWABLE STRESS AT DESIGN TEMPERATURE
TABLE 2.1
YIELD STRENGTH TENSILE STRENGTH
ALLOWABLE STRESS VALUE (MPa)
VALUE (MPa) VALUE (MPa)
ASME PED ASME ASME
300℃ 20℃ 300℃ 20℃ 300℃ 20℃ 300℃ 20℃
SHELL AND HEAD MATERIAL

136 138 136 174.6 204 262 483 483
SA-516MGr.485
PIPE MATERIAL
118 118 125.3 160.6 188 241 414 414
SA-106Gr.B
FLANGE MATERIAL
129 138 129.3 165.3 194 248 483 483
SA-105
BOLT MATERIAL
130 130 287 287 595 724 689 689
SA-193.B7
注/NOTE: 1 材料的许用应力取值依据 PED/97/23/EC 附录Ⅰ规定:

MATERIAL ALLOWANCE STRESS VALUE IS IN ACCORDANCE WITH PED/97/23/EC
REGULATION ANNEX Ⅰ:
1. 对材料/FOR MATERIAL SA-516MGr.485: Re/t=204MPa, Rm/20=483MPa, Sd=MIN{Re/t×2/3,
Rm/20×5/12}=136 MPa
2. 对材料 /FOR MATERIAL SA-106Gr.B: Re/t=188MPa, Rm/20=414MPa, Sd=MIN{Re/t × 2/3,
Rm/20×5/12}=125.3 MPa
3. 对材料/FOR MATERIAL SA-105: Re/t=194MPa, Rm/20=483MPa, Sd=MIN{Re/t×2/3, Rm/20×
5/12}=129.3 MPa
4. 对材料/FOR MATERIAL SA-193.B7: Re/t=595MPa, Rm/20=689MPa, Sd=MIN{Re/t×2/3, Rm/20
×5/12}=287 MPa
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3. THICKNESS OF CYLINDRICAL SHELL UNDER INTERNAL PRESSURE

3-1 DEAERATOR′S TANK:
ASME SEC.Ⅷ DIV.1 UG-27
z Part : Shell of tank
z Design pressure P (MPa) : 0.65
z Design temperature (℃) : 300
z Material : SA-516MGr.485
z Maximum allowable stress value at design temperature Sd (MPa) : 136
z Maximum allowable stress value at test temperature St (MPa) : 174.6
z Height to point under consideration H (m) : 6.769
z Density of test medium (water) at test temperature ρ (kg/m3) : 1000
z Type of welded joints in TABLE UW-12 : Type No. (1)
z Radiographic examination : SPOT
Per UW-11(b)
z Joint efficiency (specified in UW-12) E : 0.85
z Negative Deviation: C1 (mm) : 0.3
z Corrosion allowance (designated by customer) C2 (mm) : 2.6
z Nominal shell thickness tn (mm) 16
z Inside radius corroded R (mm) : 1402.6
z Final center line radius Rf (mm) : 1408
z Original center line radius (specified in UCS-79) Ro (mm) : ∞(Infinity）
z Shell length L (mm) : 9280
z Total weight WT (kg) : 95000
z Reaction at each saddle Q (N) : 465975
z Head depth H (mm) : 700
z Saddle to tangent line A (mm) : 1140
(1) Thickness calculation for shells under internal pressure with supplemental loading.
Here three cases must be investigated:
(a) circumferential stress due to internal pressure
(b) longitudinal tensile stress due to bending must be added to the longitudinal stress due to
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internal pressure.
(c) Longitudinal compressive stress due to bending.
Case 1 circumferential tensile stress. In this horizontal vessel; the equation in UG-27 (c)(1) is used:
P = 0.65 + ρgH/106 = 0.65 + 1000×9.81×6.769/106 = 0.7165 MPa
PR 0.7165 × 1402.6
t1 = = = 8.73mm
S d E − 0.6 P 136 × 0.85 − 0.6 × 0.7165
Case 2 longitudinal tensile stress. The following equation combines longitudinal tensile stress due
to pressure with the longitudinal tensile stress due to bending at the midpoint between two
saddles:
⎡ 2( R 2 − H 2 ) ⎤
⎢ 1+
PR QL L2 4A⎥
t2 = ± × ⎢ − ⎥
2SE + 0.4 P 4πR 2 SE ⎢ 4H L ⎥
1+
⎣⎢ 3L ⎥⎦
0.7165 × 1402.6
= ±
2 × 136 × 0.85 + 0.4 × 0.7165
⎡ 2(1402.62 − 7002 ) ⎤
⎢ 1+
465975 × 9280 9280 2 4 × 1140 ⎥
× ⎢ − ⎥
4π× 1402.62 × 136 × 0.85 ⎢ 4 × 700 9280 ⎥
1+
⎣⎢ 3 × 9280 ⎥⎦
= 4.35 ± 1.514×(0.9242-0.4914) = 4.35 ± 0.656 = 5.006 mm
Case 3 Longitudinal compressive stress. First determine the allowable compressive stress [see
UG-23(b)]
0.125 0.125
A= = = 0.00141
RO / t 1418.6 / 16
B= 70 MPa (from Fig. CS-2)
The general equation for thickness is the same as for longitudinal tensile stress except the
pressure portion drops out since the most servere condition occurs when there is no pressure in
the vessels.
⎡ 2( R 2 − H 2 ) ⎤
QL ⎢1 + L2 4 A ⎥
t3 = ×⎢ − ⎥
2
4πR SE ⎢ 4H L ⎥
1+
⎢⎣ 3L ⎥⎦
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⎡ 2(1402.62 − 7002 ) ⎤
465975 × 9280 ⎢1 + 9280 2 4 × 1140 ⎥
= × ⎢ − ⎥
4π× 1402.6 2 × 70 × 0.85 ⎢ 4 × 700 9280 ⎥
1+
⎣⎢ 3 × 9280 ⎥⎦
= 2.94×(0.9242-0.4914) = 1.28 mm
(2) Design thickness
Required minimum shell thickness including allowance
t = max(t1,t2,t3) + C1+C2 = 8.73+0.3+2.6 = 11.63 mm
(3) Provided thickness
Nominal thickness (mm) 16 > t OK
(4) Check minimum required thickness for paragraph UG-16 (b) (4)
Minimum thickness required (including corrosion allowance) : 2.5 + 2.6 = 5.1 mm,
nominal thickness is 16 mm > 5.1 mm, OK
(5) Check extreme fiber elongation for paragraph UCS-79
Maximum allowable fiber elongation without post weld heat treatment is based on the following
formula: For single curvature
50t ⎛ R f ⎞ 50 × 16 ⎛ 1408 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟% = 0.569% < 5%
Rf ⎝ R0 ⎠ 1408 ⎝ ∞ ⎠
None of the conditions in UCS-79 (1~5) apply, so no heat treatment after cold forming need to apply.
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3-2 DEAERATOR′S TOWER:

z Part : Shell of tower
z Design pressure P (MPa) : 0.65
z Design temperature (℃) : 300
z Material : SA-516MGr.485
z Maximum allowable stress value at design temperature Sd (MPa) : 136
z Maximum allowable stress value at test temperature St (MPa) : 174.6
z Height to point under consideration H (m) : 2.950
z Density of test medium (water) at test temperature ρ (kg/m3) : 1000
z Type of welded joints in TABLE UW-12 : Type No. (1)
z Radiographic examination : SPOT
Per UW-11(b)
z Joint efficiency (specified in UW-12) E : 0.85
z Negative Deviation: C1 (mm) : 0.3
z Corrosion allowance (designated by customer) C2 (mm) : 3.5
z Nominal shell thickness tn (mm) 12
z Inside radius corroded R (mm) : 903.5
z Final center line radius Rf (mm) : 906
z Original center line radius (specified in UCS-79) Ro (mm) : ∞（Infinity）
(1) Required minimum shell thickness excluding allowance (circumferential stress)
0.385SE = 0.385×136×0.85=44.506> P according to UG-27(b)&(c)
(a) For design condition
PR 0.65 × 903.5
tmin 1 = = = 5.10mm
S d E − 0.6 P 136 × 0.85 − 0.6 × 0.65
(b) For hydrostatic test condition

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PR (9.81Hρ / 106 ) R
tmin 2 = +
St E − 0.6 P St E − 0.6(9.81Hρ / 106 )
0.65 × 903.5 9.81 × 2.95 × 1000 / 106 × 903.5
= +
174.6 × 0.85 − 0.6 × 0.65 174.6 × 0.85 − 0.6 × (9.81 × 2.95 × 1000 / 106 )
= 3.97 + 0.15 = 4.12mm
Required minimum shell thickness including allowance
T = max(tmin1,tmin2)+C1+C2 = 5.10 + 0.3 + 3.5 = 8.9 mm
Nominal thickness (mm) 12 > t OK
(4) Check minimum required thickness for paragraph UG-16 (b) (4)
nominal thickness is 12 mm> 6.0 mm, OK
formula: For single curvature
50t ⎛ R f ⎞ 50 × 12 ⎛ 906 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟% = 0.663% < 5%
Rf ⎝ R0 ⎠ 906 ⎝ ∞ ⎠
None of the conditions in UCS-79 (1~5) apply, so no heat treatment after cold forming need to
apply.
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4. THICKNESS OF ELLIPSOIDAL HEAD, PRESSURE ON CONCAVE SIDE

●Part : Heads of tank
●Design pressure P (MPa) : 0.65
●Design temperature (℃) : 300
●Material : SA-516MGr.485
●Maximum allowable stress value at design temperature Sd (MPa) : 136
●Maximum allowable stress value at test temperature St (MPa) : 174.6
●Height to point under consideration (left head) H (m) : 6.769
●Height to point under consideration (right head) H (m) : 6.769
●Density of test medium at test temperature ρ(kg/m3) : 1000
Type of welded joints in TABLE UW-12 : Type No. (1)
Radiographic examination : SPOT
Per UW-11(b)
●Weld joining heads to shell : Type No. (1)，
SPOT Per
UW-11(b)
●Joint efficiency (specified in UW-12(d)) E : 0.85
Negative Deviation: C1 (mm) : 0.3
●Corrosion allowance (designated by customer) C2 (mm) : 2.6
●Inside diameter of ellipsoidal head (corroded) D 2805.2
●Inside spherical radius of hemispherical head R (mm) : 1402.6
● Crown final centerline radius (specified in UG-32(d) Rf (mm) : 2528
and UCS-79)
●Knuckle final centerline radius (specified in UG-32(d) rf (mm) : 482.96
and UCS-79)
●Original center line radius (specified in UCS-79) R0 (mm) : ∞（Infinity）

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(1) Required minimum head thickness
Without joint, according to UW-12(d), E=0.85, L = 0.9D = 0.9×2805.2 = 2524.68 mm
ts/L = 13.92/2524.68=0.00552 > 0.002 according to UG-32(d)
(a) For the left head according to UG-32(d)
(a-1) for design condition
Required minimum head thickness excluding allowance tmin
PD 0.65 × 2805.2
tmin 1 = = = 7.90mm
2S d E − 0.2 P 2 × 136 × 0.85 − 0.2 × 0.65
(b) For the right head
(b-1) for design condition
PD 0.65 × 2805.2
tmin 2 = = = 7.90mm
2S d E − 0.2 P 2 × 136 × 0.85 − 0.2 × 0.65
(b-2) for hydrostatic test condition
(Due to same dimension for ellipsoidal heads, the bottom head will be applied for calculation)
PD (9.81Hρ / 106 ) D
tmin 3 = +
2St E − 0.2 P 2St E − 0.2(9.81Hρ / 106 )
0.65 × 2805.2 9.81 × 6.769 × 1000 / 106 × 2805.2
= +
2 × 174.6 × 0.85 − 0.2 × 0.65 2 × 174.6 × 0.85 − 0.2 × (9.81 × 6.769 × 1000 / 106 )
= 6.15 + 0.63 = 6.78mm
Required minimum head thickness including allowance
t= max(tmin1,tmin2,tmin3) + C1+C2 = 7.90 + 0.3 + 2.6 = 10.8 mm
Nominal thickness (mm) 16
Minimum thickness after forming (mm) 13.92 ≥ t OK
(4) Check minimum head thickness for hemispherical head from paragraph UG-32 (b) & (f) 0.665SE =
0.665 × 136× 0.85 = 76.874 MPa >P

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Required minimum hemispherical head thickness
PL 0.65 × 2524.68
tmin h = = = 7.11mm
2SE − 0.2 P 2 × 136 × 0.85 − 0.2 × 0.65
Tr = tminh/E= 7.11/0.85 = 8.37 mm < 13.92 mm OK
(5) Check minimum required thickness for paragraph UG-16(b)(4)
Minimum thickness required (including corrosion allowance) : 2.5+2.6 = 5.1mm,
minimum thickness after forming is 13.92 mm.> 5.1 mm OK
Maximum allowable fiber elongation without heat treatment is based on the following formula: For
double curvature
Crown radius elongation
75t ⎛ R f ⎞ 75 × 16 ⎛ 2528 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟% = 0.475% < 5%
Rf ⎝ R0 ⎠ 2528 ⎝ ∞ ⎠
Knuckle radius elongation
75t ⎛ r ⎞ 75 × 16 ⎛ 482.96 ⎞
r= ⎜⎜1 − f ⎟⎟% = × ⎜1 − ⎟% = 2.49% < 5%
rf ⎝ R0 ⎠ 482.96 ⎝ ∞ ⎠
None of the conditions listed in UCS-79(d)(1) through (5) exist, so no heat treatment of heads after
cold forming need to apply for SA-516MGr.485 (P-NO.1 Group NO.2).

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●Part : Heads of tower
●Material : SA-516MGr.485
●Maximum allowable stress value at design temperature Sd (MPa) : 136
●Maximum allowable stress value at test temperature St (MPa) : 174.6
●Height to point under consideration (bottom head) H (m) : 3.437
●Height to point under consideration (top head) H (m) : 0.787
●Density of test medium at test temperature ρ(kg/m3) : 1000
Type of welded joints in TABLE UW-12 : Type No. (1)
Radiographic examination : SPOT
Per UW-11(b)
●Weld joining heads to shell : Type No. (1)，
SPOT Per
UW-11(b)
●Joint efficiency (specified in UW-12(d)) E : 0.85
Negative Deviation: C1 (mm) : 0.3
●Inside diameter of ellipsoidal head (corroded) D 1807
●Inside spherical radius of hemispherical head R (mm) : 903.5
●Crown final centerline radius (specified in UG-32(d) Rf (mm) : 1626
and UCS-79)
●Knuckle final centerline radius (specified in UG-32(d) rf (mm) : 311.22
and UCS-79)
●Original center line radius (specified in UCS-79) R0 (mm) : ∞（Infinity）
(1) Required minimum head thickness
Without joint, according to UW-12(d), E = 0.85, L=0.9D = 0.9×1807 = 1626.3mm

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ts/L = 10.44/1626.3 =0.00642 > 0.002 according to UG-32(d)
(a) For the top head according to UG-32(d)
(a-1) for design condition
PD 0.65 × 1807
tmin 1 = = = 5.09mm
2S d E − 0.2 P 2 × 136 × 0.85 − 0.2 × 0.65
(b) For the bottom head
(b-1) for design condition
PD 0.65 × 1807
tmin 2 = = = 5.09mm
2 S d E − 0.2 P 2 × 136 × 0.85 − 0.2 × 0.65
(b-2) for hydrostatic test condition
(Due to same dimension for ellipsoidal heads, the bottom head will be applied for calculation)
PD (9.81Hρ / 106 ) D
tmin 3 = +
2St E − 0.2 P 2St E − 0.2(9.81Hρ / 106 )
0.65 × 1807 9.81 × 3.437 × 1000 / 106 × 1807
= +
2 × 174.6 × 0.85 − 0.2 × 0.65 2 × 174.6 × 0.85 − 0.2 × (9.81 × 3.437 × 1000 / 106 )
= 3.96 + 0.21 = 4.17 mm
Required minimum head thickness including allowance
t=max(tmin1,tmin2,tmin3)+C1+C2= 5.09 + 0.3+3.5 = 8.89 mm
Nominal thickness (mm) 12
Minimum thickness after forming (mm) 10.44 ≥ t OK
(4) Check minimum head thickness for hemispherical head from paragraph UG-32 (b) & (f) 0.665SE =
0.665 × 136× 0.85 =76.874 MPa >P
Required minimum hemispherical head thickness

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PL 0.65 × 1626.3
tmin h = = = 4.58mm
2SE − 0.2 P 2 × 136 × 0.85 − 0.2 × 0.65
tr=tminh/E= 4.58/0.85 = 5.39 mm < 10.44 mm OK
(5) Check minimum required thickness for paragraph UG-16(b)(4)
minimum thickness after forming is 10.44 mm.> 6.0 mm OK
Maximum allowable fiber elongation without heat treatment is based on the following formula: For
double curvature
Crown radius elongation
75t ⎛ R f ⎞ 75 × 12 ⎛ 1626 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟% = 0.554% < 5%
Rf ⎝ R0 ⎠ 1626 ⎝ ∞ ⎠
Knuckle radius elongation
75t ⎛ r ⎞ 75 × 12 ⎛ 311.22 ⎞
r= ⎜⎜1 − f ⎟⎟% = × ⎜1 − ⎟% = 2.892% < 5%
rf ⎝ R0 ⎠ 311.22 ⎝ ∞ ⎠
None of the conditions listed in UCS-79(d)(1) through (5) exist, so no heat treatment of heads after
cold forming need to apply for SA-516MGr.485 (P-NO.1 Group NO.2).

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5. THICKNESS OF NOZZLE NECK INTERNAL PRESSURE
5-1-1 FOR NOZZLE A1 ASME SEC.Ⅷ DIV.1 UG-45
●Design temperature T (℃) : 300
●Material of nozzle neck : SA-516M Gr.485
● Allowable stress of nozzle neck material at design
temperature Sd (MPa) : 136
● Allowable stress of nozzle neck material at test
temperature St (MPa) : 174.6
●Material of head : SA-516M Gr.485
● Allowable stress of shell (or head) at design
temperature Ss (MPa) : 136
●Height to point under consideration H (m) : 6.387
●Density of test medium at test temperature (water) ρ(k/m3) : 1000
● Type of welded joints of nozzle neck in TABLE Type No. (1)
UW-12
●Radiographic examination of nozzle neck SPOT Per UW-11(b)
●Joint efficiency of nozzle neck (specified in UW-12) E : 0.85
●Negative Deviation: C1 (mm) : 0.3
●Outside radius of nozzle neck Ro (mm) : 254
●Inside radius of nozzle corroded R (mm) : 244.6
●Inside radius of shell corroded Rs (mm) : 1402.6
●Final center line radius of nozzle Rf (mm) : 248
●Original center line radius of nozzle R0 (mm) : ∞(Infinity)
(1) Minimum required thickness of nozzle par. UG-45 (a) and UG-27 (c) (1)
0.385SE = 0.385×136×0.85 = 44.506 > P

(a) under design condition
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Required minimum thickness including allowance
PR 0.65 × 244.6
tmin 1 = +C = + 0.3 + 2.6 = 1.39 + 2.9 = 4.29mm
S d E − 0.6 P 136 × 0.85 − 0.6 × 0.65
(b) under hydrostatic test condition
PR (9.81Hρ / 106 ) R
tmin 2 = + +C
St E − 0.6 P St E − 0.6(9.81Hρ / 106 )
0.65 × 244.6 9.81 × 6.387 × 1000 / 106 × 244.6
= + + 0.3 + 2.6
174.6 × 0.85 − 0.6 × 0.65 174.6 × 0.85 − 0.6 × (9.81 × 6.387 × 1000 / 106 )
= 1.08 + 0.11 + 2.9 = 4.09mm
(c) With supplemental loading by flange and cover
● Weight of flange and cover W = 250 kg
● Bending moment due to supplemental loading
Under operating condition M1 = 250×9.81×0.166= 408 N·m
Under cover opened condition M2 = 250×9.81×0.466=1143 N·m
Per UG-27(c) and Appendix L, Use S = 136 × 1.5 = 204 MPa (see UG-23(c))
PR M
t3 = + 21 +C
2SE + 0.4 P πR SE
0.65 × 244.6 408
= + + 0.3 + 2.6
2 × 204 × 0.85 + 0.4 × 0.65 π × 244.6 × 204 × 0.85
2
= 0.46 + 0.000013 + 2.9 ≈ 3.4mm

M2 1143
t4 = +C = + 0.3 + 2.6 = 0.00004 + 2.9 ≈ 3.0mm
πR SE
2
π × 244.6 2 × 204 × 0.85
Nominal thickness (mm) 12 > tmin1,tmin2,t3,t4 OK
formula: for single curvature
50t ⎛ R f ⎞ 50 × 12 ⎛ 248 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟% = 2.42% < 5%
Rf ⎝ R0 ⎠ 248 ⎝ ∞ ⎠
None of the condition list in UCS-79 (d) (1-5) exists, so no heat treatment after cold forming need to
apply.
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 21 OF 152
5-1-2 FOR NOZZLE B.K ASME SEC.Ⅷ DIV.1 UG-45
●Material of nozzle neck : SA-106Gr.B
temperature Sd (MPa) : 125.3
●Material of shell : SA-516MGr.485
●Density of test medium at test temperature (water) ρ(kg/m3) : 1000
● Type of welded joints of nozzle neck in TABLE
UW-12 : Seamless
●Joint efficiency of nozzle neck E : 1.0
●Corrosion allowance (designated by customer) C (mm) : 2.6
●Outside radius of nozzle neck Ro (mm) : 109.55
●Nominal thickness of the standard wall pipe(B36.10M) tstd (mm) : 8.18
(1) Minimum required thickness of nozzle neck for par. UG-45 (a)
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
(a) under design condition Appendix 1-1
PRo 0.65 × 109.55

tmin 1 = +C = + 2.6 = 3.17mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

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PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 109.55 9.81 × 3.953 × 1000 / 106 × 109.55
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 3.953 × 1000 / 106 )
= 0.45 + 0.03 + 2.6 = 3.08mm
(2) Minimum required thickness of shell for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
(3) Minimum thickness of standard wall pipe including allowance for par. UG-45 (b) (4)
tp = 0.875tstd + C = 0.875 × 8.18 + 2.6 = 9.76 mm

t = (the smaller value of ts or tp) per UG-45(b)
= 9.33 mm. > tmin1,tmin2
Nominal thickness (mm) 12.7
Minimum thickness (mm) 12.7×0.875 = 11.11 ≥ t OK
5-1-3 FOR NOZZLE C1-2. .M ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 23 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 44.45

tmin 1 = +C = + 2.6 = 2.84mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 44.45 9.81 × 3.953 × 1000 / 106 × 44.45
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 3.953 × 1000 / 106 )
= 0.18 + 0.02 + 2.6 = 2.8mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 5.49 + 2.6 = 7.41 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 24 OF 152
5-1-4 FOR NOZZLE D1 ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 84.15

tmin 1 = +C = + 2.6 = 3.04mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 25 OF 152
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 84.15 9.81 × 3.953 × 1000 / 106 × 84.15
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 3.953 × 1000 / 106 )
= 0.35 + 0.03 + 2.6 = 2.98mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 7.11 + 2.6 = 8.82 mm

5-1-5 FOR NOZZLE L ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 26 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 57.15

tmin 1 = +C = + 2.6 = 2.9mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 57.15 9.81 × 3.953 × 1000 / 106 × 57.15
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 3.953 × 1000 / 106 )
= 0.24 + 0.02 + 2.6 = 2.86mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 ×6.02 + 2.6 = 7.87 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 27 OF 152
5-1-6 FOR NOZZLE N ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 84.15

tmin 1 = +C = + 2.6 = 3.04mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 28 OF 152
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 84.15 9.81 × 6.919 × 1000 / 106 × 84.15
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 6.919 × 1000 / 106 )
= 0.35 + 0.04 + 2.6 = 2.99mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 7.11 + 2.6 = 8.82 mm

5-1-7 FOR NOZZLE O.R ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 29 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 136.5

tmin 1 = +C = + 2.6 = 3.31mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 136.5 9.81 × 6.919 × 1000 / 106 × 136.5
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 6.919 × 1000 / 106 )
= 0.56 + 0.06 + 2.6 = 3.22mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 9.27 + 2.6 = 10.7 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 30 OF 152
5-1-8 FOR NOZZLE S ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 57.15

tmin 1 = +C = + 2.6 = 2.9mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 31 OF 152
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 57.15 9.81 × 6.919 × 1000 / 106 × 57.15
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 6.919 × 1000 / 106 )
= 0.24 + 0.03 + 2.6 = 2.87 mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 ×6.02 + 2.6 = 7.87 mm

5-1-9 FOR NOZZLE Q ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 32 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 109.55

tmin 1 = +C = + 2.6 = 3.17mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 109.55 9.81 × 6.919 × 1000 / 106 × 109.55
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 6.919 × 1000 / 106 )
= 0.45 + 0.05 + 2.6 = 3.1mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 8.18 + 2.6 = 9.76 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 33 OF 152
5-1-10 FOR NOZZLE T1.U1.U3.Z1.X1 ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 30.15

tmin 1 = +C = + 2.6 = 2.76mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 34 OF 152
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 30.15 9.81 × 4.284 × 1000 / 106 × 30.15
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 4.284 × 1000 / 106 )
= 0.13 + 0.008 + 2.6 = 2.738mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 3.91 + 2.6 = 6.02 mm

5-1-11 FOR NOZZLE T2.U2.U4.Z2.X2 ASME SEC.Ⅷ DIV.1 UG-45
●Height to point under consideration H (m) : 6484

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 35 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 30.15

tmin 1 = +C = + 2.6 = 2.76mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 30.15 9.81 × 6.484 × 1000 / 106 × 30.15
= + + 2.6
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 6.484 × 1000 / 106 )
= 0.13 + 0.02 + 2.6 = 2.75mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 3.91 + 2.6 = 6.02 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 36 OF 152
5-1-12 FOR NOZZLE W2 ASME SEC.Ⅷ DIV.1 UG-45
●Material of nozzle neck : SA-105M
UW-12 : Seamless
0.385SE = 0.385× 129.3 ×1.00 = 49.78 > P
PRo 0.65 × 17.5

tmin 1 = +C = + 2.6 = 2.69mm
S d E + 0.4 P 129.3 × 1 + 0.4 × 0.65

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 37 OF 152
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 17.5 9.81 × 5.364 × 1000 / 106 × 17.5
= + + 2.6
165.3 × 1 + 0.4 × 0.65 165.3 × 1 + 0.4 × (9.81 × 5.364 × 1000 / 106 )
= 0.07 + 0.006 + 2.6 = 2.676mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 2.77 + 2.6 = 5.02 mm

Nominal thickness (mm) 6.5 ≥ t OK
5-1-13 FOR NOZZLE V2-3 ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 38 OF 152
0.385SE = 0.385× 129.3 ×1.00 = 49.78 > P
PRo 0.65 × 25
tmin 1 = +C = + 2.6 = 2.73mm
S d E + 0.4 P 129.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 25 9.81 × 5.378 × 1000 / 106 × 25
= + + 2.6
165.3 × 1 + 0.4 × 0.65 165.3 × 1 + 0.4 × (9.81 × 5.378 × 1000 / 106 )
= 0.1 + 0.008 + 2.6 = 2.708mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 2.87 + 2.6 = 5.12 mm

5-1-14 FOR NOZZLE P1-2 ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 39 OF 152
●Material of shell(nozzle R.O) : SA-106Gr.B
●Allowable stress of shell at design temperature Ss (MPa) : 125.3
UW-12 : Seamless
0.385SE = 0.385× 129.3 ×1.00 = 49.78 > P
PRo 0.65 × 12.5

tmin 1 = +C = + 2.6 = 2.67mm
S d E + 0.4 P 129.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 12.5 9.81 × 6.852 × 1000 / 106 × 12.5
= + + 2.6
165.3 × 1 + 0.4 × 0.65 165.3 × 1 + 0.4 × (9.81 × 6.852 × 1000 / 106 )
= 0.05 + 0.006 + 2.6 = 2.656mm
(2) Minimum required thickness of shell (nozzle R.O) for par. UG-45 (b) (1), and UG-16 (b) (4),
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 40 OF 152
Es = 1.00
PRs 0.65 × 126.4

ts = +C = + 2.6 = 3.26mm ＜ 2.5+2.6 = 5.1 mm
S s Es + 0.4 P 125.3 × 1 + 0.4 × 0.65
ts = 5.1 mm
tp = 0.875tstd + C = 0.875 × 2.31 + 2.6 = 4.62 mm

5-1-15 FOR ANNECTENT NOZZLE OF TANK AND ASME SEC.Ⅷ DIV.1 UG-45
TOWER
●Material of nozzle neck : SA-516MGr.485
UW-12 :
●Radiographic examination : SPOT
Per UW-11(b)
●Joint efficiency (specified in UW-12) E : 0.85

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 41 OF 152
●Final center line radius of nozzle Rf (mm) : 398.4
0.385SE = 0.385× 136 ×0.85 = 44.506 > P
PR 0.65 × 406.4
tmin 1 = +C = + 2.6 = 2.3 + 2.6 = 4.9mm
S d E − 0.6 P 136 × 0.85 − 0.6 × 0.65
PR (9.81Hρ / 106 ) R
tmin 2 = + +C
St E − 0.6 P St E − 0.6(9.81Hρ / 106 )
0.65 × 406.4 9.81 × 4.015 × 1000 / 106 × 406.4
= + + 2.6
174.6 × 0.85 − 0.6 × 0.65 174.6 × 0.85 − 0.6 × (9.81 × 4.015 × 1000 / 106 )
= 1.79 + 0.11 + 2.6 = 4.5mm
PRs 0.65 × 1402.6

ts = +C = + 2.6 = 6.73 + 2.6 = 9.33mm＞2.5 + 2.6 = 5.1 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 9.33 mm
tp = 0.875tstd + C = 0.875 × 9.53 + 2.6 = 10.94 mm

(5) Maximum allowable fiber elongation without post weld heat treatment is based on the following

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 42 OF 152
50t ⎛ R f ⎞ 50 × 16 ⎛ 398.4 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟ % = 2.1% < 5%
Rf ⎝ R0 ⎠ 398.4 ⎝ ∞ ⎠
apply.
5-2-1 FOR NOZZLE E ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 43 OF 152
PRo 0.65 × 57.15

tmin 1 = +C = + 3.5 = 3.8mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 57.15 9.81 × 2.378 × 1000 / 106 × 57.15
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 2.378 × 1000 / 106 )
= 0.24 + 0.01 + 3.5 = 3.75mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 3.5 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 ×6.02 + 3.5 = 8.77 mm

5-2-2 FOR NOZZLE Y2 ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 44 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 44.45

tmin 1 = +C = + 3.5 = 3.74mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 44.45 9.81 × 1.165 × 1000 / 106 × 44.45
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 1.165 × 1000 / 106 )
= 0.18 + 0.004 + 3.5 = 3.684mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 3.5 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 5.49 + 3.5 = 8.31 mm

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 45 OF 152
5-2-3 FOR NOZZLE J ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 44.45

tmin 1 = +C = + 3.5 = 3.74mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

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PRo (9.81Hρ / 106 ) Ro

t min 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 44.45 9.81× 1.445 × 1000 / 106 × 44.45
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81× 1.445 × 1000 / 106 )
= 0.18 + 0.004 + 3.5 = 3.684mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 3.5 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 5.49 + 3.5 = 8.31 mm

5-2-4 FOR NOZZLE F ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 47 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 84.15

tmin 1 = +C = + 3.5 = 3.94mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 84.15 9.81 × 1.205 × 1000 / 106 × 84.15
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 1.205 × 1000 / 106 )
= 0.35 + 0.007 + 3.5 = 3.857mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 3.5 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 7.11 + 3.5 = 9.73 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 48 OF 152
5-2-5 FOR MANHOLE NOZZLE A2 ASME SEC.Ⅷ DIV.1 UG-45
●Material of nozzle neck : SA-516MGr.485
●Allowable stress of nozzle neck material at test temperature St (MPa) 174.6
●Type of welded joints of nozzle neck in TABLE UW-12 Type No. (1)
●Radiographic examination of nozzle neck SPOT Per UW-11(b)
●Joint efficiency of nozzle neck (specified in UW-12) E : 0.85
●Negative Deviation: C1 (mm) : 0.3
●Inside radius of nozzle corroded R (mm) : 220
(1) Minimum required thickness of nozzle par. UG-45 (a) and UG-27 (c) (1)
0.385SE = 0.385×136×0.85 = 44.506 > P

PR 0.65 × 220
tmin 1 = +C = + 0.3 + 3.5 = 1.25 + 3.8 = 5.05mm
S d E − 0.6 P 136 × 0.85 − 0.6 × 0.65
(b)under hydrostatic test condition

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PR (9.81Hρ / 106 ) R
tmin 2 = + +C
St E − 0.6 P St E − 0.6(9.81Hρ / 106 )
0.65 × 220 9.81 × 2.166 × 1000 / 106 × 220
= + + 0.3 + 3.5
174.6 × 0.85 − 0.6 × 0.65 174.6 × 0.85 − 0.6 × (9.81 × 2.166 × 1000 / 106 )
= 0.97 + 0.032 + 3.8 = 4.802mm
(c) With supplemental loading by flange and cover
● Weight of flange and cover W = 193 kg
● Bending moment due to supplemental loading
Under operating condition M1 = 193×9.81×0.162 = 307 N·m
Under cover opened condition M2 = 193×9.81×0.462 =875 N·m
Per UG-27(c) and Appendix L, Use S = 136 × 1.5 = 204 MPa (see UG-23(c))
PR M
t3 = + 21 +C
2SE + 0.4 P πR SE
0.65 × 220 307
= + + 0.3 + 3.5
2 × 204 × 0.85 + 0.4 × 0.65 π × 220 × 204 × 0.85
2
= 0.42 + 0.00002 + 3.8 ≈ 4.23mm

M2 875
t4 = +C = + 0.3 + 3.5 = 0.000034 + 3.8 ≈ 3.81mm
πR SE
2
π × 220 × 204 × 0.85
2
Nominal thickness (mm) 12.0 > tmin1, tmin2, t3, t4 OK
50t ⎛ R f ⎞ 50 × 12 ⎛ 222.5 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟% = 2.70% < 5%
Rf ⎝ R0 ⎠ 222.5 ⎝ ∞ ⎠
apply.

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 50 OF 152
UW-12 : Seamless
0.385SE = 0.385× 129.3 ×1.00 = 49.78 > P
PRo 0.65 × 17.5

tmin 1 = +C = + 2.6 = 3.59mm
S d E + 0.4 P 129.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 17.5 9.81 × 1.745 × 1000 / 106 × 17.5
= + + 3.5
165.3 × 1 + 0.4 × 0.65 165.3 × 1 + 0.4 × (9.81 × 1.745 × 1000 / 106 )
= 0.07 + 0.002 + 3.5 = 3.572mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 2.6 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 51 OF 152
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 2.77 + 2.6 = 5.02 mm

5-2-7 FOR NOZZLE V1 ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
0.385SE = 0.385× 129.3 ×1.00 = 49.78 > P

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 52 OF 152
PRo 0.65 × 25
tmin 1 = +C = + 3.5 = 3.63mm
S d E + 0.4 P 129.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 25 9.81 × 1.752 × 1000 / 106 × 25
= + + 3.5
165.3 × 1 + 0.4 × 0.65 165.3 × 1 + 0.4 × (9.81 × 1.752 × 1000 / 106 )
= 0.1 + 0.003 + 3.5 = 3.603mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 2.6 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 2.87 + 2.6 = 5.12 mm

●Allowable stress of shell at design temperature Ss (MPa) :

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 53 OF 152
136
UW-12 : Seamless
0.385SE = 0.385× 129.3 ×1.00 = 49.78 > P
PRo 0.65 × 12.5

tmin 1 = +C = + 3.5 = 3.57mm
S d E + 0.4 P 129.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 12.5 9.81 × 1.74 × 1000 / 106 × 12.5
= + + 3.5
165.3 × 1 + 0.4 × 0.65 165.3 × 1 + 0.4 × (9.81 × 1.74 × 1000 / 106 )
= 0.05 + 0.002 + 3.5 = 3.552mm
(2) Minimum required thickness of shell (nozzle R.O) for par. UG-45 (b) (1), and UG-16 (b) (4),
Es = 1.00
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 2.6 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 2.31 + 2.6 = 4.62 mm

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 54 OF 152

5-2-9 FOR NOZZLE Y1 ASME SEC.Ⅷ DIV.1 UG-45
●Material of shell (nozzle H) : SA-106Gr.B
temperature Ss (MPa) : 125.3
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 57.15

tmin 1 = +C = + 3.5 = 3.8mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

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PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 57.15 9.81 × 1.178 × 1000 / 106 × 57.15
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 1.178 × 1000 / 106 )
= 0.24 + 0.01 + 3.5 = 3.75mm
PRs 0.65 × 170.17

ts = +C = + 3.5 = 4.39mm ＜ 2.5 + 3.5 =6.0 mm
S s Es + 0.4 P 125.3 × 1 + 0.4 × 0.65
ts = 6.0 mm
tp = 0.875tstd + C = 0.875 ×6.02 + 3.5 = 8.77 mm

5-2-10 FOR NOZZLE I ASME SEC.Ⅷ DIV.1 UG-45
●Material of shell (nozzle H) : SA-106Gr.B

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 56 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 84.15

tmin 1 = +C = + 3.5 = 3.94mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 84.15 9.81 × 1.205 × 1000 / 106 × 84.15
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 1.205 × 1000 / 106 )
= 0.35 + 0.01 + 3.5 = 3.86mm
PRs 0.65 × 170.17

ts = +C = + 3.5 = 4.39mm ＜2.5 + 3.5 = 6.0 mm
S s Es + 0.4 P 125.3 × 1 + 0.4 × 0.65
ts = 6.0 mm
tp = 0.875tstd + C = 0.875 ×7.11 + 3.5 = 9.72 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 57 OF 152
5-2-11 FOR NOZZLE H ASME SEC.Ⅷ DIV.1 UG-45
UW-12 : Seamless
5-2-11-a: for large section (OD. = 355.6 mm)
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 177.8

tmin 1 = +C = + 3.5 = 4.43mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

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PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 177.8 9.81 × 1.298 × 1000 / 106 × 177.8
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 1.298 × 1000 / 106 )
= 0.72 + 0.015 + 3.5 = 4.235mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 3.5 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 9.53 + 3.5 = 11.84 mm

5-2-11-b: for conical reducer (α=11.7°)
(1) Minimum required thickness of conical reducer for par. UG-45 (a)
Required minimum thickness including allowance (for the large end):
PD 0.65 × 355.6
tmin 1 = +C = + 3.5 = 4.45mm
2 cosα( S d E − 0.6 P) 2 × cos11.7(125.3 × 1 − 0.6 × 0.65)
Required minimum thickness including allowance (for the small end):
PD 0.65 × 219.1
tmin 1 = +C = + 3.5 = 4.09mm
2 cosα( S d E − 0.6 P) 2 × cos11.7(125.3 × 1 − 0.6 × 0.65)
Required minimum thickness including allowance (for the large end):
PD (9.81Hρ/ 106 ) D
tmin 2 = + +C
2 cosα( S d E − 0.6 P) 2 cosα[ S d E − 0.6(9.81Hρ/ 106 )]
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0.65 × 355.6 （9.81 × 1.298 × 1000 / 106）× 355.6

= + + 3.5
2 × cos11.7(160.6 × 1 − 0.6 × 0.65) 2 cos11.7[160.6 × 1 − 0.6 × (9.81 × 1.298 × 1000 / 106 )]
= 0.74 + 0.015 + 3.5 = 4.255 mm

Required minimum thickness including allowance (for the small end):
PD (9.81Hρ/ 106 ) D
tmin 2 = + +C
2 cosα( S d E − 0.6 P) 2 cosα[ S d E − 0.6(9.81Hρ/ 106 )]
0.65 × 219.1 （9.81 × 1.23 × 1000 / 106）× 219.1

= + + 3.5
2 × cos11.7(160.6 × 1 − 0.6 × 0.65) 2 cos11.7[160.6 × 1 − 0.6 × (9.81 × 1.23 × 1000 / 106 )]
= 0.46 + 0.01 + 3.5 = 3.97 mm

PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 3.5 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 9.53 + 3.5 = 11.84 mm

5-2-11-c: for small section (OD. = 219.1 mm THK. =12.7 mm )
0.385SE = 0.385× 125.3 ×1.00 = 48.2405 > P
PRo 0.65 × 109.55

tmin 1 = +C = + 3.5 = 4.07mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65

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PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 109.55 9.81 × 1.23 × 1000 / 106 × 109.55
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 1.23 × 1000 / 106 )
= 0.45 + 0.009 + 3.5 = 3.959mm
PRs 0.65 × 903.5

ts = +C = + 3.5 = 4.34 + 3.5 = 7.84mm＞2.5 + 3.5 = 6.0 mm
S s Es − 0.6 P 136 × 1 − 0.6 × 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 × 7.11 + 3.5 = 9.73 mm

5-2-12 FOR NOZZLE D2 ASME SEC.Ⅷ DIV.1 UG-45
●Material of shell : SA-516M Gr.485

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 61 OF 152
UW-12 : Seamless
●Inside diameter of ellipsoidal head (corroded) D (mm) : 1807
0.385SE = 0.385× 125.3 ×1.00 = 48.2045 > P
PRo 0.65 × 84.15

tmin 1 = +C = + 3.5 = 3.94mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 84.15 9.81 × 0.42 × 1000 / 106 × 84.15
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 0.42 × 1000 / 106 )
= 0.35 + 0.003 + 3.5 = 3.853mm
(2) Minimum required thickness of head for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
PD 0.65 × 1807
ts = +C = + 3.5 = 4.33 + 3.5 = 7.83mm＞2.5 + 3.5 = 6.0 mm
2S s Es − 0.2 P 2 × 136 × 1 − 0.2 × 0.65
ts = 7.83 mm
tp = 0.875tstd + C = 0.875 × 7.11 + 3.5 = 9.73 mm


DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 62 OF 152
5-2-13 FOR ANNECTENT NOZZLE OF TANK AND ASME SEC.Ⅷ DIV.1 UG-45
TOWER
●Material of nozzle neck : SA-516M Gr.485
● Allowable stress of nozzle neck material at design 136
temperature Sd (MPa) :
● Allowable stress of nozzle neck material at test 174.6
temperature St (MPa) :
UW-12 :
●Radiographic examination : SPOT
Per UW-11(b)
●Joint efficiency (specified in UW-12) E : 0.85
0.385SE = 0.385× 136 ×0.85 = 44.506 > P

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PR 0.65 × 406.4
tmin 1 = +C = + 3.5 = 2.3 + 3.5 = 5.8mm
S d E − 0.6 P 136 × 0.85 − 0.6 × 0.65
PR (9.81Hρ / 106 ) R
tmin 2 = + +C
St E − 0.6 P St E − 0.6(9.81Hρ / 106 )
0.65 × 406.4 9.81 × 3.542 × 1000 / 106 × 406.4
= + + 3.5
174.6 × 0.85 − 0.6 × 0.65 174.6 × 0.85 − 0.6 × (9.81 × 3.542 × 1000 / 106 )
= 1.79 + 0.1 + 3.5 = 5.39mm
PD 0.65 × 1807
ts = +C = + 3.5 = 4.33 + 3.5 = 7.83mm＞2.5 + 3.5 = 6.0 mm
2S s Es − 0.2 P 2 × 136 × 1 − 0.2 × 0.65
ts = 7.83 mm
tp = 0.875tstd + C = 0.875 × 9.53 + 2.6 = 10.94 mm

(5) Maximum allowable fiber elongation without post weld heat treatment is based on the following
50t ⎛ R f ⎞ 50 × 16 ⎛ 398.4 ⎞
r= ⎜⎜1 − ⎟⎟% = × ⎜1 − ⎟ % = 2.1% < 5%
Rf ⎝ R0 ⎠ 398.4 ⎝ ∞ ⎠
apply.
5-2-14 FOR NOZZLE OF STEAM SEPARATOR ASME SEC.Ⅷ DIV.1 UG-45

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 64 OF 152
UW-12 : Seamless
0.385SE = 0.385× 125.3 ×1.00 = 48.2045 > P
PRo 0.65 × 177.8

tmin 1 = +C = + 3.5 = 4.43mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + +C
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 177.8 9.81 × 0.321 × 1000 / 106 × 177.8
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 0.321 × 1000 / 106 )
= 0.72 + 0.004 + 3.5 = 4.224mm
(2) Minimum required thickness of head for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
PD 0.65 × 1807
ts = +C = + 3.5 = 4.33 + 3.5 = 7.83mm＞2.5 + 3.5 = 6.0 mm
2S s Es − 0.2 P 2 × 136 × 1 − 0.2 × 0.65
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 65 OF 152
ts = 7.83 mm
tp = 0.875tstd + C = 0.875 × 9.53 + 3.5 = 11.8 mm

5-2-15 FOR NOZZLE G ASME SEC.Ⅷ DIV.1 UG-45
●Material of blind flange : SA-105M
UW-12 : Seamless
●Long span of cover measured perpendicular to short D (mm) : 535
span(corroded)
● Factor C : 0.3
● Diameter, measured as indicated in Fig. UG-34 d ( mm ) : 425.3

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● Gasket moment arm,as shown in table 2-5-2 hG (mm) : 25.5
● Effective gasket sealing width b (mm) : 12.1

0.385SE = 0.385× 125.3 ×1.00 = 48.2045 > P
PRo 0.65 × 44.45

tmin 1 = + C2 = + 3.5 = 3.74mm
S d E + 0.4 P 125.3 × 1 + 0.4 × 0.65
PRo (9.81Hρ / 106 ) Ro

tmin 2 = + + C2
St E + 0.4 P St E + 0.4(9.81Hρ / 106 )
0.65 × 44.45 9.81 × 0.185 × 1000 / 106 × 44.45
= + + 3.5
160.6 × 1 + 0.4 × 0.65 160.6 × 1 + 0.4 × (9.81 × 0.185 × 1000 / 106 )
= 0.18 + 0.0006 + 3.5 = 3.69mm
(2) Minimum required thickness of covers for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
(a) under operating condition UG-34(C)-(3) Appendix 2-5
W:total bolt load, given for circular heads for Formulas (4) 2-5 (e)
Wm1 = 0.785G2P + (2b×3.14GmP) = 0.785×425.32×0.65 + (2×12.1×3.14×425.3×1.25×0.65)
= 92294.1 + 26258.1 = 118552.2 N
t sa = d CP / SE + 1.9WhG / SEd 3 + C2
= 425.3 × 0.3 × 0.65 / 129.3 × 1.0 + 1.9 × 118552.2 × 25.5 / 129.3 × 1 × 425.33 + 3.5
= 19.5 + 3.5 = 23.0 mm＞ 2.5 + 3.5 = 6.0 mm

tsa = 23.0 mm
(b) under gasket seating condition UG-34(C)-(3) Appendix 2-5
W:total bolt load, given for circular heads for Formulas (5) 2-5 (e)
( Am + Ab ) S a
W=
2
Am: Total required bolt aream, Am = max.(Am1, Am2)
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Am1 = Wm1/Sb = 118552.2/287 = 413.1 mm2
Am2 = Wm2/Sa
Wm2 = 3.14bGγ= 3.14×12.1×425.3×2.8 = 45244.8 N
Am2 = Wm2/Sa = 45244.8/287 = 157.7 mm2
Am = max.(Am1, Am2) = 413.1 mm2
Ab = 0.785 ndB2 =0.785×12×272 = 6867.18 mm2

( Am + Ab ) S a (413.1 + 6867.18) × 287
W= =
2 2
= 1044720.18 N
tsb = d CP / SE + 1.9WhG / SEd 3 + C2
= 425.3 × 0.3 × 0 / 165.3 × 1.0 + 1.9 × 1044720.18 × 25.5 / 165.3 × 1 × 425.33 + 3.5
= 26.9 + 3.5 = 30.4 mm＞ 2.5 + 3.5 = 6.0 mm

tsb = 30.4 mm
ts: the larger of (tsa, tsb) = 30.4 mm2
tp = 0.875tstd + C = 0.875 × 5.49 + 3.5 = 8.31 mm


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6. Max. Allowable working pressure (corroded)
The maximum allowable working pressure may be assumed to be the same as the design pressure
when calculations are not made to determine the maximum allowable working pressure.
(ASME SEC.Ⅷ DIV.1 UG-99 notes: 34)
So we take the maximum allowable working pressure is 0.65 MPa at 300 ℃

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 69 OF 152
7. HYDROSTATIC TEST PRESSURE AND TEMPERATURE
ASME SEC. Ⅷ DIV.1 UG-99 AND
PED/97/23/EC ANNEX Ⅰ
●Maximum allowable working pressure (Hot & Corroded) * (MPa) : 0.65 at 300 ℃
●Hydrostatic test pressure (MPa) : 1.04
●Test temperature (℃) : 5～40
●Minimum design metal temperature (℃) : -29
●Material of parts of the vessel : See table 7.1
●Allowable stress of vessel wall at design temperature Sd (MPa) : See table 7.1
●Allowable stress of vessel wall at test temperature St (MPa) : See table 7.1
*: The maximum allowable working pressure may be assumed to be the same as the design pressure.
(specified in UG-99 note34)
(1) Minimum required test pressure per PED/97/23/EC annex Ⅰ
Table 7.1 Hydrostatic Test Pressure per PED/97/23/EC annex Ⅰ

Nozzle
Shell Head Nozzle B Nozzle E Flange
A.C.D.F.G.H1-4.I1-2
Ps MAWP (MPa) 0.2
Material SA-516MGr.485 SA-516MGr.485 SA-105M SA-516MGr.485 SA-106Gr.B SA-105M
St(MPa) 174.6 174.6 165.3 174.6 160.6 165.3
Sd(MPa) 136 136 129.3 136 125.3 129.3
ratio of (St/Sd) 1.2839 1.2839 1.2785 1.2839 1.2818 1.2785
The lowest ratio of (St/Sd) 1.2785
PT1(MPa): 1.25×min(St/Sd)×Ps 1.04
PT2(MPa): 1.43×Ps 0.93
PT(MPa): Max(PT1 , PT2) 1.04

PHT(MPa): Min. Req.
1.04
Hydrostatic test
(2) Provided test pressure per UG-99 (h)
Hydrostatic test pressure (MPa) is 1.04 at 5~40℃

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8. REINFORCEMENT FOR OPENINGS
8-1-1 For manhole A1 (DN500) per UG-37
●Internal design pressure P (MPa) : 0.65
●Material of the vessel wall : SA-516MGr.485
●Allowable stress of the vessel wall at design temperature SV (MPa) : 136
●Material of the nozzle wall : SA-516MGr.485
●Allowable stress of the nozzle wall at design temperature Sn (MPa) : 136
●Inside diameter of ellipsoidal head (corroded) D (mm) : 2805.2
●Analysis thickness of the vessel wall corroded t (mm) : 11.32
●Outside radius of the nozzle Rno(mm) : 254
●Inside radius of the nozzle corroded Rn (mm) : 244.6
●Analysis thickness of nozzle wall corroded tn (mm) : 9.6
●Finished diameter of opening corroded d (mm) : 489.2
●Leg length of outward nozzle fillet weld tnc (mm) : 9.0
●Angle of plane with longitudinal axis θ (deg) : 0.0
●Correction factor F : 1.0
●Material of the reinforcing pad : SA-516MGr.485
●Allowable stress of reinforcing pad at design temperature Sp (MPa) : 136
●Outside diameter of reinforcing pad Dp (mm) : 840
●Nominal thickness of reinforcing pad te (mm) 12
8-1-1-1 Size of opening

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Since ID is 2800mm, according to UG-36(b) (1), third of the vessel diameter is 933mm, and doesn’t
exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7.
Now, the diameter of opening is 489.2 mm, so supplemental rules of 1-7 are not applied.
8-1-1-2 Wall thicknesses Required

ellipsoidal head Required thickness of a seamless shell tr (E=1.0)
PD 0.65 × 2805.2
tr = = = 6.71mm
2 S d E − 0.2 P 2 × 136 × 1.0 − 0.2 × 0.65
Nozzle Minimum nozzle thickness due to pressure trn (E1=1.0)
PRno 0.65 × 254

trn = = = 1.22mm
S n E1 + 0.4 P 136 × 1 + 0.4 × 0.65
8-1-1-3 Material Strength Reduction Factor
Strength reduction factor for nozzle fr1
fr1= Sn/SV= 136/136 = 1.0
fr2= Sn/SV = 136/136 = 1.0
Strength reduction factor for all parts fr3
fr3= (less of Sn or Sp)/SV = 136/136 = 1.0
Strength reduction factor for reinforcing pad fr4
fr4= Sp/SV = 136/136 = 1.0
8-1-1-4 Size of weld required [UW-16(d),Fig.UW-16.1 Sketch (q)]
8-1-1-4(a) Inner (reinforcing pad) fillet weld size of weld required UW-16(b)
tc = not less than the smaller of 1/4 in. or 0.7 tmin
tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined.
= min.( 19 , 13.92 , 12.0 ) = 12.0 mm
tc ( minimum ) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.7×12.0 = 6.0 mm
Weld 41, actual weld leg = 9.0 mm
tc (actual) = 0.7 × weld size = 0.7 × 9.0 = 6.3 mm
8-1-1-4(b) Outer (reinforcing pad) fillet weld:

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Throat = 1/2 tmin= 0.5 × 12.0 = 6.0 mm ( minimum throat required )
Throat = 0.7 × weld size = 0.7 ×9.0 = 6.3 mm (actual)
8-1-1-4(c) Upper groove weld:
tw = 0.7 tmin = 0.7 × 12.0 = 8.4 mm ( required )
tw = 12mm (actual)
The weld size used is satisfactory.
8-1-1-4(d) Check for limits of reinforcement:
8-1-1-4(d) (1) Limit parallel to the vessel wall:
larger of d = 489.2 mm or Rn + tn + t = 244.6 + 9.6 + 11.32 = 265.52 mm
Use 489.2 mm
8-1-1-4(d) (2 ) Limit normal to the vessel wall:
smaller of 2.5t = 2.5×11.32 =28.3 mm or 2.5tn+te = 2.5×9.4 + 12 = 35.5 mm
Use 28.3 mm
8-1-1-5 Area of reinforcement required [UG-37]
8-1-1-5(a) Area of reinforcement required
A = dtr F + 2tntr F (1 − f r1 ) = 489.2 × 6.71 × 1.0 + 2 × 9.4 × 6.71 × 1.0 × (1 − 1.0)
= 3282.6 + 0 = 3282.6 mm2

8-1-1-5(b) Area available in shell A1
A11 = d [E1t − Ftr ] − 2tn [E1t − Ftr ](1 − f r1 )
= 489.2×(1.0×11.32-1×6.71)-2×9.4×(1.0×11.32-1.0×6.71)×(1-1.0)
= 2255.2 – 0 = 2255.2 mm2
A12 = 2(t + tn )(E1t − Ftr ) − 2tn (E1t − Ftr )(1 − f r1 )
=2(11.32 + 9.4) × (1.0×11.32-1×6.71)-2×9.4× (1.0×11.32-1.0×6.71)×(1-1.0)
= 191 – 0 = 191 mm2

A1= the larger of (A11,A12)= 2255.2 mm2
8-1-1-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn − trn ) f r 2t = 5 × (9.4 − 1.22 ) × 1.0 × 11.32 = 462.9mm 2

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A22 = 2(tn − trn )(2.5tn + te ) f r 2 = 2 × (9.4 − 1.22) × (2.5 × 9.4 + 12) × 1.0 = 580.7mm2
A2=the smaller of (A21, A22) = 462.9 mm2
8-1-1-5(d) Area available in welds A4
8-1-1-5(d)(1) Area available in outward weld A41
A41= (leg)^2 × fr3 = 9.0 × 9.0 × 1.0 = 81 Sq. mm
A42= (leg)^2 × fr4 = 9.0 × 9.0 × 1.0 = 81 Sq. mm
8-1-1-5(e) Area provided by:
A1 +A2 +A41 +A42 = 2255.2 + 462.9 + 81 +81 = 2880.1 Sq. mm
8-1-1-5(f) Area available in reinforcing pad:
A5 = (Dp-d-2tn) te fr4 =(840-489.2-2×9.4)×12×1.0
= 3984 Sq. mm
8-1-1-5(g) Total area available
A1 +A2 +A41 + A42 + A5 = 2918.1 + 3984 = 6864.1 Sq. mm
This is greater than the required reinforcing area of 3282.6 sq. mm; therefore, the opening is
adequately reinforced.
8-1-1-6 Check the welds per UW-16 and UW-16.1 (q)
8-1-1-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)]
8-1-1-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 462.9 + 3984 + 81 + 81 ) × 136
= 626810.4 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= ( 462.9+ 0 + 81 + 0 + 2 × 9.4 ×11.32 × 1.0 )× 136
= 102913.4 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv
= ( 462.9+ 0 + 3984 + 81 + 81+ 0 + 2 × 9.4 ×11.32 × 1.0 )× 136
= 655753.3 N
8-1-1-6-1 (b) Per UG-41 (b) (2)
W= [A - A1 + 2tn fr1 (E1t – F tr )]Sv
= [3282.6 –2255.2 + 2× 9.4 × 1.0× (1.0 × 11.32 - 1.00× 6.71)] × 136
= 151513.2 N
Since W is smaller than W1-1 and W3-3, W may be used in place of W1-1 and W3-3 for comparing
weld capacity to weld load.
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8-1-1-6-2 Unit Stresses per UG-45(c) and UW-15 (c)

8-1-1-6-2 (a) Fillet weld shear
= 0.49×136 = 66.64 Mpa
8-1-1-6-2 (b) Groove weld tension
= 0.74×136 = 100.64 Mpa
8-1-1-6-2 (c) Groove weld shear
= 0.6×136 = 81.6 Mpa
8-1-1-6-2 (d) Nozzle wall shear
= 0.7×136 = 95.2 Mpa
8-1-1-6-3 Strength of connection elements
8-1-1-6-3 (a) Upper fillet or cover weld
= π/2 × nozzle O.D. × weld leg × 66.64
= 1.57 × 508 × 9.0 × 66.64 = 478344.6 N
8-1-1-6-3 (b) Nozzle wall shear
= π/2 × mean nozzle diameter × tn × 95.2
= 1.57 × 496 × 9.4 × 95.2 = 696860.9 N
8-1-1-6-3 (c) Lower groove weld tension
= 1.57 × 508 × 9.0 × 100.64 = 722397.9 N
8-1-1-6-3 (d) Outer (reinforcing element) fillet weld
= π/2 × reinforcing pad O.D. × weld leg × 66.64
= 1.57 × 840 × 9.0 ×66.64 = 790963.5 N
8-1-1-6-3 (e) Upper groove weld tension
= 1.57 × 508 × 9.0 × 100.64 = 722397.9 N
8-1-1-6-4 Check Strength paths
Path 1-1 = 790963.5 + 696860.9 = 1487824.4 N ＞W1-1 = 626810.4 N OK
Path 2-2 = 478344.6 + 722397.9 + 722397.9 = 1923140.4 N＞W2-2 = 102913.4 N OK
Path 3-3 = 790963.5 + 722397.9 = 1513361.4 N＞W3-3 = 655753.3 N OK
Also paths are stronger than the required strength of W of 151513.2 N [see UG-41 (b) (2)] thus, the
Weld Strength Paths Are Adequate.
8-1-2 For steam connect nozzle B and water connect nozzle Q (DN200) per UG-37

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●Material of the nozzle wall : SA-106 Gr.B
●Allowable stress of the nozzle wall at design temperature Sn (MPa) : 125.3
●Inside radius of shell corroded R (mm) : 1402.6
●Outside radius of the nozzle Rno(mm) : 109.55
●Leg length of outward nozzle fillet weld Weld leg (mm) : 9.0
Since ID is 2800mm, according to UG-36(b) (1), third of the vessel diameter is 933 mm, and doesn’t
Shell Required thickness of a seamless shell tr (E=1.0)
PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 109.55

t rn = = = 0.57mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
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fr1=Sn/SV= 125.3/136= 0.9214
fr2=Sn/SV = 125.3/136 = 0.9214
8-1-2-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (e)]
8-1-2-4(a) throat size of weld required UW-16(b)
= min.( 19 , 16.0, 12.7 ) = 12.7 mm
tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7×12.7 = 6.0 mm
tc (actual) = 0.7 × weld size = 0.7 ×9.0 = 6.3 mm

Cover weld satisfactory
8-1-2-4(b) Check for limits of reinforcement:
8-1-2-4(b) (1) Limit parallel to the vessel wall:
Use 98.9 mm
8-1-2-4(b) (2 ) Limit normal to the vessel wall:
smaller of 2.5t = 2.5×13.4 = 33.5 mm or 2.5tn+te = 2.5×10.1 + 0 = 25.25 mm
Use 25.25 mm
A = dtr F + 2tntr F (1 − f r1 ) = 198.9 × 6.73 × 1.0 + 2 × 10.1 × 6.73 × 1.0 × (1 − 0.9213)
= 1338.6 + 10.7 = 1349.3 mm2


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= 198.9×(1.0×13.4-1×6.73)-2×10.1×(1.0×13.4-1.0×6.73)×(1-0.9213)
= 1326.6 – 10.6 = 1316 mm2
=2(13.4 + 10.1) × (1.0×13.4-1×6.73)-2×10.1× (1.0×13.4-1.0×6.73)×(1-0.9213)
= 313.5 – 10.6 = 302.9 mm2

A1 = the larger of (A11,A12) = 1316 mm2
A21 = 5(tn − trn ) f r 2t = 5 × (10.1 − 0.57 ) × 0.9213 × 13.4 = 588.3mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (10.1 − 0.57 ) × 0.9213 × 10.1 = 443.4mm2

A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm

8-1-2-5(e) Total area available
A1 +A2 +A41 = 1316 + 443.4 + 74.6 = 1834 Sq. mm
This is greater than the required area so is a reinforcing element is not needed.
8-1-2-6 Strength calculations for attachment welds are not required for this detail which
conforms with Fig. UW-16.1 sketch (e) [see UW-15(b)]
8-1-3 For recycling nozzle C1-2 and reboiling nozzle M (DN80) per UG-37

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●Leg length of inward nozzle fillet weld Weld leg (mm) : 12.0
PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 44.45

trn = = = 0.24mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV=125.3/136 = 0.9213
fr2=Sn/SV =125.3/136 = 0.9213
8-1-3-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (i)]

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t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin
= min.( 19 , 16.0 , 11.13 ) = 11.13 mm
t1 or t2 ≥ min.( 6 , 0.7×11.13 ) = 6.0 mm
therefore throat must be at least 6.0 mm

t1 or t2 = 0.7 × weld size = 0.7 ×12.0 = 8.4 mm (actual)

1
check t1 + t2 ≥ 1 tmin = 13.9125 mm
4
1
t1 + t2 = 8.4 + 8.4 = 16.8 ＞ 1 tmin = 13.9125 mm
4
larger of d= 71.84 mm or Rn + tn + t = 35.92 + 8.53 + 13.4 = 57.85 mm
Use 71.84 mm
Use 21.325 mm
A = dtr F + 2tntr F (1 − f r1 ) = 71.84 × 6.73 × 1.0 + 2 × 8.53 × 6.73 × 1.0 × (1 − 0.9213)
= 483.5 + 9.1 = 492.6 mm2

= 71.84×(1×13.4-1×6.73)-2×8.53×(1×13.4-1.0×6.73)×(1-0.9213)
= 479.2 – 9.0 = 470.2 mm2

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=2(13.4 + 8.53) × (1×13.4-1×6.73)-2×8.53× (1×13.4-1.0×6.73) × (1-0.9213)
= 292.5 – 9.0 = 283.5 mm2
A1=the larger of (A11,A12)= 470.2 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (8.53 − 0.24) × 0.9213 × 13.4 = 511.7mm 2
A22 = 5(tn − trn ) f r 2tn = 5 × (8.53 − 0.24) × 0.9213 × 8.53 = 325.7mm2
A2= the smaller of (A21, A22) = 325.7 mm2

8-1-3-5(d) Area available in nozzle projecting inward A3
Inner "h" limit: min[h, 2.5t , 2.5tn]= [345, 33.5 , 21.325] = 21.325 mm
A31 = 5tt j f r 2 = 5 × 13.4 × 8.53 × 0.9213 = 526.5mm 2
A32 = 5t j t j f r 2 = 5 × 8.53 × 8.53 × 0.9213 = 335.1mm 2
A33 = 5ht j f r 2 = 5 × 21.325 × 8.53 × 0.9213 = 837.9mm 2
A3= the smaller of (A31, A32, A33 ) = 335.1 mm2

8-1-3-5(e) Area available in fillet welds A4
8-1-3-5(e)(1) Area available in outward fillet weld A41
A41= (leg)^2 × fr2 = 12.0 × 12.0 × 0.9213 = 132.6 Sq. mm
8-1-3-5(e)(2) Area available in inward fillet weld A43
A43= (leg)^2 × fr2 = 12.0 × 12.0 × 0.9213 = 132.6 Sq. mm

8-1-3-5(f) Total area available
A1 +A2 +A3 +A41 +A43 = 470.2 + 325.7 + 335.1 + 132.6 + 132.6 = 1396.2 Sq. mm
8-1-3-6 Check the welds per UW-16 and UW-16.1 (i)
8-1-3-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 325.7 + 0 + 132.6 + 0) × 136
= 62328.8 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= ( 325.7+ 335.1 + 132.6 + 132.6 +2 × 8.53 × 13.4 × 0.9213)× 136
= 154579.3 N
8-1-3-6-1 (b) Per UG-41 (b) (2)
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W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv

= [ 492.6 – 470.2 + 2× 8.53× 0.9213× (1.0 × 13.4 - 1.0 × 6.73)] *136
= 17303.9 N
= 0.49×125.3 = 61.4 Mpa
= 0.7×125.3 = 87.71 Mpa
= 1.57 × 88.9 × 12.0 ×61.4 = 102837.4 N
8-1-6-3 (b) Nozzle wall shear
= 1.57×77.77×8.53 × 87.71 = 91350.3 N
Path 1-1 = 102837.4 + 91350.3 = 194187.7 N
Path 2-2 = 102837.4 + 102837.4 = 205674.8 N
All paths are stronger than the required strength of W of 17303.9 N [see UG-41 (b) (2)]
8-1-4 For safety valve nozzle D1 and outfall nozzle N (DN150) per UG-37

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PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 84.15

t rn = = = 0.44mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV= 125.3/136= 0.9214
fr2=Sn/SV = 125.3/136 = 0.9214

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= min.( 19 , 16.0, 10.97 ) = 10.97 mm
tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7× 10.97 = 6.0 mm

Use 151.56 mm
Use 20.925 mm
A = dtr F + 2tntr F (1 − f r1 ) = 151.56 × 6.73 × 1.0 + 2 × 8.37 × 6.73 × 1.0 × (1 − 0.9213)
= 1020 + 8.9 = 1028.9 mm2

= 151.56×(1.0×13.4-1×6.73)-2×8.37×(1.0×13.4-1.0×6.73)×(1-0.9213)
= 1011 – 8.8 = 1002.2 mm2
=2(13.4 + 8.37) × (1.0×13.4-1×6.73)-2×8.37× (1.0×13.4-1.0×6.73)×(1-0.9213)
= 290.4 – 8.8 = 281.6 mm2

A1 = the larger of (A11,A12) = 1002.2 mm2
A21 = 5(tn − trn ) f r 2t = 5 × (8.37 − 0.44) × 0.9213 × 13.4 = 489.5mm2

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A22 = 5(tn − trn ) f r 2tn = 5 × (8.37 − 0.44) × 0.9213 × 8.37 = 305.7mm 2

A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm

A1 +A2 +A41 = 1002.2 + 305.7 + 74.6 = 1382.5 Sq. mm
8-1-5 For steam inlet nozzle K (DN200) per UG-37
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PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 109.55

t rn = = = 0.57mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV=125.3/136 = 0.9213
fr2=Sn/SV =125.3/136 = 0.9213
= min.( 19 , 16.0 , 12.7 ) = 12.7 mm
t1 or t2 ≥ min.( 6 , 0.7×12.7 ) = 6.0 mm

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1
check t1 + t2 ≥ 1 tmin = 15.875 mm
4
1
t1 + t2 = 8.4 + 8.4 = 16.8 ＞ 1 tmin = 15.875 mm
4
Use 198.9 mm
Use 25.25 mm
A = dtr F + 2tntr F (1 − f r1 ) = 198.9 × 6.73 × 1.0 + 2 × 10.1 × 6.73 × 1.0 × (1 − 0.9213)
= 1338.6 + 10.7 = 1349.3 mm2

= 198.9×(1×13.4-1×6.73)-2×10.1×(1×13.4-1.0×6.73)×(1-0.9213)
= 1326.6 – 10.6 = 1316 mm2
=2(13.4 + 10.1) × (1×13.4-1×6.73)-2×10.1× (1×13.4-1.0×6.73) × (1-0.9213)
= 313.5 – 10.6 = 302.9 mm2
A1=the larger of (A11,A12)= 1316 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (10.1 − 0.57 ) × 0.9213 × 13.4 = 588.3mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (10.1 − 0.57 ) × 0.9213 × 10.1 = 443.4mm2

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A31 = 5tt j f r 2 = 5 × 13.4 × 10.1 × 0.9213 = 623.4mm 2
A32 = 5t j t j f r 2 = 5 × 10.1 × 10.1 × 0.9213 = 469.9mm 2
A33 = 5ht j f r 2 = 5 × 25.25 × 10.1 × 0.9213 = 1174.8mm 2

A41= (leg)^2 × fr2 = 12.0 × 12.0 × 0.9213 = 132.6 Sq. mm
A43= (leg)^2 × fr2 = 12.0 × 12.0 × 0.9213 = 132.6 Sq. mm

A1 +A2 +A3 +A41 +A43 = 1316 + 443.4 + 469.9 + 132.6 + 132.6 = 2494.5 Sq. mm
8-1-5-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 443.4 + 0 + 132.6 + 0) × 136
= 78336 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= ( 443.4+ 469.9 + 132.6 + 132.6 +2 × 10.1 × 13.4 × 0.9213)× 136
= 194191.3 N
8-1-5-6-1 (b) Per UG-41 (b) (2)
= [ 1349.3 – 1316 + 2× 10.1× 0.9213× (1.0 × 13.4 - 1.0 × 6.73)] *136
= 21410.5 N
= 0.49×125.3 = 61.4 Mpa
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= 0.7×125.3 = 87.71 Mpa

= 1.57 × 219.1 × 12.0 ×61.4 = 253449.6 N
= 1.57×206.4×10.1 × 87.71 = 287064.7 N
Path 1-1 = 253449.6 + 287064.7 = 540514.3 N
Path 2-2 = 253449.6 + 253449.6 = 506899.2 N
8-1-6 For steam leaking from gate pole nozzle L (DN100) per UG-37
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 89 OF 152
PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 57.15

trn = = = 0.3mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV=125.3/136 = 0.9213
fr2=Sn/SV =125.3/136 = 0.9213
= min.( 19 , 16.0 , 11.13 ) = 11.13 mm
t1 or t2 ≥ min.( 6 , 0.7×11.13 ) = 6.0 mm

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 90 OF 152

1
check t1 + t2 ≥ 1 tmin = 13.9125 mm
4
1
t1 + t2 = 8.4 + 8.4 = 16.8 ＞ 1 tmin = 13.9125 mm
4
Use 97.24 mm
Use 21.325 mm
A = dtr F + 2tntr F (1 − f r1 ) = 97.24 × 6.73 × 1.0 + 2 × 8.53 × 6.73 × 1.0 × (1 − 0.9213)
= 654.5 + 9.1 = 663.6 mm2

= 97.24×(1×13.4-1×6.73)-2×8.53×(1×13.4-1.0×6.73)×(1-0.9213)
= 648.6 – 9.0 = 639.6 mm2
=2(13.4 + 8.53) × (1×13.4-1×6.73)-2×8.53× (1×13.4-1.0×6.73) × (1-0.9213)
= 292.5 – 9.0 = 283.5 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (8.53 − 0.3) × 0.9213 × 13.4 = 508mm 2
A22 = 5(tn − trn ) f r 2tn = 5 × (8.53 − 0.3) × 0.9213 × 8.53 = 323.4mm2

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A31 = 5tt j f r 2 = 5 × 13.4 × 8.53 × 0.9213 = 526.5mm 2
A32 = 5t j t j f r 2 = 5 × 8.53 × 8.53 × 0.9213 = 335.1mm 2
A33 = 5ht j f r 2 = 5 × 21.325 × 8.53 × 0.9213 = 837.9mm 2

A41= (leg)^2 × fr2 = 12.0 × 12.0 × 0.9213 = 132.6 Sq. mm
A43= (leg)^2 × fr2 = 12.0 × 12.0 × 0.9213 = 132.6 Sq. mm

A1 +A2 +A3 +A41 +A43 = 639.6 + 323.4 + 335.1 + 132.6 + 132.6 = 1563.3 Sq. mm
8-1-6-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 323.4 + 0 + 132.6 + 0) × 136
= 62016 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= ( 323.4+ 335.1 + 132.6 + 132.6 +2 × 8.53 × 13.4 × 0.9213)× 136
= 154266.5 N
8-1-6-6-1 (b) Per UG-41 (b) (2)
= [ 663.6 – 639.6 + 2× 8.53× 0.9213× (1.0 × 13.4 - 1.0 × 6.73)] *136
= 17521.5 N
= 0.49×125.3 = 61.4 Mpa
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= 0.7×125.3 = 87.71 Mpa
= 1.57 × 114.3 × 12.0 ×61.4 = 132219.5 N
= 1.57×103.17×8.53 × 87.71 = 121185.6 N
Path 1-1 = 132219.5 + 121185.6 = 253405.1 N
Path 2-2 = 132219.5 + 132219.5 = 264439 N
8-1-7 For high level electric offlet nozzle S (DN100) per UG-37

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PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 57.15

trn = = = 0.3mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV= 125.3/136= 0.9213
fr2=Sn/SV = 125.3/136 = 0.9213
= min.( 19 , 16.0, 11.13 ) = 11.13 mm
tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7×11.13 = 6.0 mm

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Use 97.24 mm
Use 21.325 mm
A = dtr F + 2tntr F (1 − f r1 ) = 97.24 × 6.73 × 1.0 + 2 × 8.53 × 6.73 × 1.0 × (1 − 0.9213)
= 654.5 + 9.1 = 663.6 mm2

= 97.24×(1.0×13.4-1×6.73)-2×8.53×(1.0×13.4-1.0×6.73)×(1-0.9213)
= 648.6 – 9.0 = 639.6 mm2
=2(13.4 + 8.53) × (1.0×13.4-1×6.73)-2×8.53× (1.0×13.4-1.0×6.73)×(1-0.9213)
= 292.5 – 9.0 = 283.5 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (8.53 − 0.3) × 0.9213 × 13.4 = 508mm 2
A22 = 5(tn − trn ) f r 2tn = 5 × (8.53 − 0.3) × 0.9213 × 8.53 = 323.4mm2

8-4-5(d)(1) Area available in outward weld A41
A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm

A1 +A2 +A41 = 639.6 + 323.4 + 74.6 = 1037.6 Sq. mm
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 95 OF 152
8-1-8 For water outlet nozzle O (R) (DN250) per UG-37

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 96 OF 152
PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 136.5

trn = = = 0.71mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV= 125.3/136= 0.9213
fr2=Sn/SV = 125.3/136 = 0.9213
= min.( 19 , 16.0, 12.7 ) = 12.7 mm
tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7× 12.7= 6.0 mm

Use 252.8 mm
smaller of 2.5t = 2.5×13.4 = 33.5 mm or 2.5tn+te = 2.5× 10.1 + 0 = 25.25 mm
Use 25.25 mm

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 97 OF 152
A = dtr F + 2tntr F (1 − f r1 ) = 252.8 × 6.73 × 1.0 + 2 × 10.1 × 6.73 × 1.0 × (1 − 0.9213)
= 1701.4 + 10.7 = 1712.1 mm2

= 252.8×(1.0×13.4-1×6.73)-2×10.1×(1.0×13.4-1.0×6.73)×(1-0.9213)
= 1686.2 – 10.6 = 1675.6 mm2
=2(13.4 + 10.1) × (1.0×13.4-1×6.73)-2×10.1× (1.0×13.4-1.0×6.73)×(1-0.9213)
= 313.5 – 10.6 = 302.9 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (10.1 − 0.71) × 0.9213 × 13.4 = 579.6mm 2
A22 = 5(tn − trn ) f r 2tn = 5 × (10.1 − 0.71) × 0.9213 × 10.1 = 436.8mm 2

A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm

A1 +A2 +A41 = 1675.6 + 436.8 + 74.6 = 2187 Sq. mm
8-1-9 For thermometer nozzle V2-3 (DN20)
Since the welded nozzles V2-3 (DN20) are neither subject to rapid fluctuations in pressure nor larger
than 60 mm, reinforcement of openings is not required. [UG-36 (c) (3)]
8-1-10 For pressure gauge nozzle W2 (DN15) per UG-37
Since the welded nozzles nozzle W2 (DN15) is neither subject to rapid fluctuations in pressure nor larger
than 60 mm, reinforcement of openings is not required. [UG-36 (c) (3)]

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 98 OF 152
8-1-11 For sampling water nozzle P1-2 (DN10) per UG-37
Since the welded nozzles nozzle P1-2 (DN10) are neither subject to rapid fluctuations in pressure nor
larger than 60 mm, reinforcement of openings is not required. [UG-36 (c) (3)]
8-1-12 For water level nozzle T1-2.U1-4.X1-2.Z1-2 (DN50) per UG-37
●Angle of plane with longitudinal axis θ (deg) : 90
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 99 OF 152
PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 1.0 × 30.15

trn = = = 0.16mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1= Sn/SV= 125.3/136 = 0.9213
fr2= Sn/SV = 125.3/136 = 0.9213
8-1-12-4 Size of weld required [UW-16(b), Fig.UW-16.1 Sketch (e)]
8-1-12-4 (a) Outward nozzle fillet weld:
= min.( 19 , 16.0 , 8.74 ) = 8.74 mm
tc ( minimum ) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.7×8.74 = 6.0 mm
Weld throat = 0.7 × weld size = 0.7 × 9.0 = 6.3 mm
The weld size is satisfactory .
8-1-12-4 (b) In plane 90 deg to longitudinal axis :
8-1-12-4 (b) (1) calculate the opening chord length at mid-surface of the required shell
thickness as follows:
Rm = R+tr/2= 1402.6 + 6.73/2 = 1405.965 mm
L= 1100 mm
L + Rn 1100 + 24.01
α1= cos-1( ) = cos-1( ) = 36.9 deg
Rm 1405.965
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 100 OF 152
L − Rn 1100 − 24.01
α2= cos-1( ) = cos-1( ) = 40.1 deg
Rm 1405.965
α=α2-α1=40.1-36.9= 3.2 deg
d = 2Rm 1 − cos 2 (а/ 2) =2×1405.965× 1 − cos 2 (3.2 / 2) =78.52 mm
Per UG-37(b) and Fig.UG-37, F=0.5
8-1-12-4(b) (2) Check for limits of reinforcement:
8-1-12-4 (b) (2-1) Limit parallel to the vessel wall (circumferentially):
larger of dc = 78.52 mm or Rnc + tn + t = 39.26 + 6.14 + 13.4 = 58.8 mm
Use 78.52 mm
8-1-12-4 (b) (2-2) Limit normal to the vessel wall:
Use 15.35 mm
8-1-12-5 Area of reinforcement required in plane 90 deg to longitudinal axis
A = dtr F + 2tntr F (1 − f r1 ) = 78.52 × 6.73 × 0.5 + 2 × 6.14 × 6.73 × 0.5 × (1 − 0.9213)
= 264.3 + 3.3 = 267.6 mm2
8-1-12-6 Area of reinforcement available in plane 90 deg to longitudinal axis
8-1-12-6 (a) Area available in shell A1
= 78.52×(1×13.4-0.5×6.73)-2×6.14×(1×13.4-0.5×6.73)×(1-0.9213)
= 787.9 –9.7 = 778.2 mm2
=2(13.4 + 6.14) × (1×13.4-0.5×6.73)-2×6.14× (1×13.4-0.5×6.73)×(1-0.9213)
= 392.2 – 9.7 = 382.5 mm2

8-1-12-6 (b) Area available in nozzle A2

L − Rn 1100 − 24.01
α3= cos-1( ) = cos-1( ) = 40.5 deg
R+t 1402.6 + 13.4
A2 = the smaller of the following
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 101 OF 152
By observation, A2 on the upper side of the nozzle is smaller than A2 on the lower side
of the nozzle. In accordance with UG-37(b), not less than half the required reinforcement
shall be on each side of the opening. Therefore,A2 on the lower side shall not be greater
than A2 on the upper side.
A21 = 5(tn − trn ) f r 2t / sin(α3 ) = 5 × (6.14 − 0.16) × 0.9213 × 13.4 / sin 40.5 = 568.3mm2
A22 = 5(tn − trn )tn f r 2 / sin(α3 ) = 5 × (6.14 − 0.16) × 6.14 × 0.9213 / sin 40.5 = 260.4mm2
A2 = the smaller of (A21, A22) = 260.4 mm2
8-1-12-6(c) Area available in outward nozzle weld:
Since the welds vary from a fillet to a butt-type weld, and A41 will not be considered.
8-1-12-6 (d) Area provided by A1 + A2
= 778.2 + 260.4 = 1038.6 Sq. mm ＞ A= 267.6 Sq. mm

This is greater than the required reinforcing area of 267.6 sq. mm. Therefore, the opening is
adequately reinforced in the plane considered.
8-4-7 Since the plane under consideration requires only 50% (F=0.5) of the required
reinforcement in the plane parallel to the longitudinal shell axis, the opening may not be
adequately reinforced in the other planes. A check for reinforcement in plane parallel to the
longitudinal shell axis is needed.
d = 48.02 mm F = 1.0
8-1-12-7 (a) Area of reinforcement required
A = dtr F + 2tntr F (1 − f r1 ) = 48.02 × 6.73 ×1.0 + 2 × 6.14×6.73×1.0 × (1-0.9213)
= 323.2 + 6.6 = 329.8 mm2

8-1-12-7 (b) Area available in shell A1
= 48.02×(1×13.4-1×6.73)-2×6.14 ×(1×13.4-1.0×6.73)×(1-0.9213)
= 320.2 – 6.5 = 313.7 mm2
=2×(13.4+6.14) × (1×13.4-1×6.73)-2×6.14× (1×13.4-1.0×6.73)×(1-0.9213)
= 260.6 – 6.5 = 254.1 mm2
A1=the larger of (A11,A12) = 313.7 mm2

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8-1-12-7 (c) Area available in nozzle A2
A21 = 5(tn − trn ) f r 2t = 5 × (6.14 − 0.16) × 0.9213 × 13.4 = 369.1mm 2
A22 = 5(tn − trn ) f r 2tn = 5 × (6.14 − 0.16) × 0.9213 × 6.14 = 169.1mm2
A2 = the smaller of (A21, A22) =169.1 mm2

8-1-12-7 (d) Area available in outward nozzle weld A41:
A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm
8-1-12-7 (e) Total area available
A1 +A2 +A41 = 313.7 + 169.1 + 74.6 = 557.4 Sq. mm
This is greater than the required reinforcing area of 329.8 Sq. mm; therefore, opening is
8-1-13 For annectent nozzle of tank and tower (DN800) per UG-37
●Inside radius of the nozzle corroded Rn (mm) : 393
●Finished diameter of opening corroded d (mm) : 786
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Now, the diameter of opening is 786 mm, so supplemental rules of 1-7 are not applied.
PR 0.65 × 1402.6
tr = = = 6.73mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 393

trn = = = 1.88mm
S n E1 + 0.4 P 136 × 1 + 0.4 × 0.65
fr1=Sn/SV=136/136 = 1.0
fr2=Sn/SV =136/136 = 1.0
8-1-13-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (i)]
= min.( 19 , 16.0 , 16.0 ) = 16.0 mm
t1 or t2 ≥ min.( 6 , 0.7×16.0 ) = 6.0 mm

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 104 OF 152

1
check t1 + t2 ≥ 1 tmin = 20.0 mm
4
1
t1 + t2 = 11.2 + 11.2 = 22.4 ＞ 1 tmin = 20.0 mm
4
larger of d= 786 mm or Rn + tn + t = 393 + 13.4 + 13.4 = 419.8 mm
Use 786 mm
Use 33.5 mm
A = dtr F + 2tntr F (1 − f r1 ) = 786 × 6.73 × 1.0 + 2 × 13.4 × 6.73 × 1.0 × (1 − 1.0)
= 5289.78 + 0 = 5289.78 mm2

= 786×(1×13.4-1×6.73)-2×13.4×(1×13.4-1.0×6.73)×(1-1.0)
= 5242.62 – 0 = 5242.62 mm2
=2(13.4 + 13.4) × (1×13.4-1×6.73)-2×13.4× (1×13.4-1.0×6.73) × (1-1.0)
= 357.5 – 0 = 357.5 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (13.4 − 1.88) × 1.0 × 13.4 = 771.84mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (13.4 − 1.88) × 1.0 × 13.4 = 771.84mm2

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A31 = 5tt j f r 2 = 5 × 13.4 × 13.4 × 1.0 = 897.8mm 2
A32 = 5t j t j f r 2 = 5 × 13.4 × 13.4 × 1.0 = 897.8mm 2
A33 = 5ht j f r 2 = 5 × 33.5 × 13.4 × 1.0 = 2237.8mm 2

A41= (leg)^2 × fr2 = 16.0 × 16.0 × 1.0 = 196 Sq. mm
A43= (leg)^2 × fr2 = 16.0 × 16.0 × 1.0 = 196 Sq. mm

A1 +A2 +A3 +A41 +A43 = 5242.62 + 771.84 + 897.8 + 196 + 196 = 7304.26 Sq. mm
8-1-13-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 771.84 + 0 + 196 + 0) × 136
= 131626.2 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= (771.84+ 897.8 + 196 + 196 +2 × 13.4 × 13.4 × 1.0)× 136
= 329223.4 N
8-1-13-6-1 (b) Per UG-41 (b) (2)
= [5289.78 – 5242.62 + 2× 13.4× 1.0× (1.0 × 13.4 - 1.0 × 6.73)] *136
= 30725 N
= 0.49×136 = 66.64 Mpa
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= 0.7×136 = 95.2 Mpa

= 1.57 × 812.8 × 16.0 ×66.64 = 1360624.6 N
= 1.57×796.8×13.4 × 95.2 = 1595845 N
Path 1-1 = 1360624.6 + 1595845 = 2956469.6 N
Path 2-2 = 1360624.6 + 1360624.6 = 2721249.2 N
All paths are stronger than the required strength of W of 30725 N [see UG-41 (b) (2)]
8-2-1 For HP drain inlet nozzle E (DN100) per UG-37

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 107 OF 152
PR 0.65 × 903.5
tr = = = 4.34mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 57.15

trn = = = 0.3mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV=125.3/136 = 0.9213
fr2=Sn/SV =125.3/136 = 0.9213
= min.( 19 , 12.0 , 11.13 ) = 11.13 mm
t1 or t2 ≥ min.( 6 , 0.7×11.13 ) = 6.0 mm

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 108 OF 152


1
check t1 + t2 ≥ 1 tmin = 13.9 mm
4
1
t1 + t2 = 7.0 + 7.0 = 14.0 ＞ 1 tmin = 13.9 mm
4
Use 99.04 mm
Use 19.075 mm
A = dtr F + 2tntr F (1 − f r1 ) = 99.04 × 4.34 × 1.0 + 2 × 7.63 × 4.34 × 1.0 × (1 − 0.9213)
= 429.9 + 5.3 = 435.2 mm2

= 99.04×(1×8.5-1×4.34)-2×7.63×(1×8.5-1.0×4.34)×(1-0.9213)
= 412 – 5.0 = 407 mm2
=2(8.5 + 7.63) × (1×8.5-1×4.34)-2×7.63× (1×8.5-1.0×4.34) × (1-0.9213)
= 106.8 – 5.0 = 101.8 mm2
A1=the larger of (A11,A12)= 407 mm2

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A21 = 5(tn − trn ) f r 2t = 5 × (7.63 − 0.3) × 0.9213 × 8.5 = 287mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (7.63 − 0.3) × 0.9213 × 7.63 = 257.6mm2

A31 = 5tt j f r 2 = 5 × 8.5 × 7.63 × 0.9213 = 298.7 mm 2
A32 = 5t j t j f r 2 = 5 × 7.63 × 7.63 × 0.9213 = 268.1mm 2
A33 = 5ht j f r 2 = 5 × 19.075 × 7.63 × 0.9213 = 670.4mm 2

A41= (leg)^2 × fr2 = 10.0 × 10.0 × 0.9213 = 92.1 Sq. mm
A43= (leg)^2 × fr2 = 10.0 × 10.0 × 0.9213 = 92.1 Sq. mm

A1 +A2 +A3 +A41 +A43 = 407 + 257.6 + 268.1 + 92.1 + 92.1 = 1116.9 Sq. mm
8-2-1-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 257.6 + 0 + 92.1 + 0) × 136
= 47559.2 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= ( 257.6+ 268.1 + 92.1 + 92.1 +2 × 7.63 × 8.5 × 0.9213)× 136
= 112798.6 N
8-2-1-6-1 (b) Per UG-41 (b) (2)
= [ 435.2 – 407 + 2× 7.63× 0.9213× (1.0 × 8.5 - 1.0 × 4.34)] *136
= 11789 N
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= 0.49×125.3 = 61.4 Mpa
= 0.7×125.3 = 87.71 Mpa
= 1.57 × 114.3 × 10.0 ×61.4 = 110182.9 N
= 1.57×103.17×8.53 × 87.71 = 121185.6 N
Path 1-1 = 110182.9 + 121185.6 = 231368.5 N
Path 2-2 = 110182.9 + 110182.9 = 220365.8 N
8-2-2 For water inlet from slag-cooler Y2 and secondary steam inlet nozzle J (DN80) per UG-37

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 111 OF 152
PR 0.65 × 903.5
tr = = = 4.34mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 44.45

trn = = = 0.24mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV= 125.3/136= 0.9213
fr2=Sn/SV = 125.3/136 = 0.9213
8-2-2-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (c)]
= min.( 19 , 12.0, 11.13 ) = 11.13 mm

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 112 OF 152

Use 73.64 mm
Use 19.075 mm
A = dtr F + 2tntr F (1 − f r1 ) = 73.64 × 4.34 × 1.0 + 2 × 7.63 × 4.34 × 1.0 × (1 − 0.9213)
= 319.6 + 5.3 = 324.9 mm2

= 73.64×(1.0×8.5-1×4.34)-2×7.63×(1.0×8.5-1.0×4.34)×(1-0.9213)
= 306.3 – 5.0 = 301.3 mm2
=2(8.5 + 7.63) × (1.0×8.5-1×4.34)-2×7.63× (1.0×8.5-1.0×4.34)×(1-0.9213)
= 134.2 – 5.0 = 129.2 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (7.63 − 0.24 ) × 0.9213 × 8.5 = 289.3mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (7.63 − 0.24) × 0.9213 × 7.63 = 259.7mm2

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A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm

A1 +A2 +A41 = 301.3 + 259.7 + 74.6 = 635.6 Sq. mm
conforms with Fig. UW-16.1 sketch (c) [see UW-15(b)]
8-2-3 For check-up nozzle F (DN150) per UG-37
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 114 OF 152
PR 0.65 × 903.5
tr = = = 4.34mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 84.15

trn = = = 0.44mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1=Sn/SV= 125.3/136= 0.9213
fr2=Sn/SV = 125.3/136 = 0.9213
= min.( 19 , 12.0, 10.97 ) = 10.97 mm

Use 153.36 mm
8-2-3-4(b) (2) Limit normal to the vessel wall:

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Use 18.675 mm
A = dtr F + 2tntr F (1 − f r1 ) = 153.36 × 4.34 × 1.0 + 2 × 7.47 × 4.34 × 1.0 × (1 − 0.9213)
= 665.6 + 5.2 = 670.8 mm2

= 153.36×(1.0×8.5-1×4.34)-2×7.47×(1.0×8.5-1.0×4.34)×(1-0.9213)
= 638 – 4.9 = 633.1 mm2
=2(8.5 + 7.47) × (1.0×8.5-1×4.34)-2×7.47× (1.0×8.5-1.0×4.34)×(1-0.9213)
= 132.9 – 4.9 = 128 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (7.47 − 0.44) × 0.9213 × 8.5 = 275.2mm 2
A22 = 5(tn − trn ) f r 2tn = 5 × (7.47 − 0.44) × 0.9213 × 7.47 = 241.9mm2

A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm

A1 +A2 +A41 = 633.1 + 241.9 + 74.6 = 949.6 Sq. mm
8-2-4 For feed water inlet nozzle H (large end of conical reducer) (DN350) per UG-37

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PR 0.65 × 903.5
tr = = = 4.34mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 177.8

trn = = = 0.93mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
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fr1=Sn/SV= 125.3/136= 0.9213
fr2=Sn/SV = 125.3/136 = 0.9213
= min.( 19 , 12.0, 11.13 ) = 11.13 mm

Use 340.34 mm
Use 19.075 mm
A = dtr F + 2tntr F (1 − f r1 ) = 340.34 × 4.34 × 1.0 + 2 × 7.63 × 4.34 × 1.0 × (1 − 0.9213)
= 1477.1 + 5.3 = 1482.4 mm2


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= 340.34×(1.0×8.5-1×4.34)-2×7.63×(1.0×8.5-1.0×4.34)×(1-0.9213)
= 1415.9 – 5.0 = 1410.9 mm2
=2(8.5 + 7.63) × (1.0×8.5-1×4.34)-2×7.63× (1.0×8.5-1.0×4.34)×(1-0.9213)
= 134.2 – 5.0 = 129.2 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (7.63 − 0.93) × 0.9213 × 8.5 = 262.3mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (7.63 − 0.93) × 0.9213 × 7.63 = 235.4mm2

A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm

A1 +A2 +A41 = 1410.9 + 235.4 + 74.6 = 1720.9 Sq. mm
8-2-5 For manhole nozzle A2 (DN450) per UG-37

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 119 OF 152
●Inside radius of the nozzle corroded Rn (mm) : 220
●Finished diameter of opening corroded d (mm) : 440
Now, the diameter of opening is 440 mm, so supplemental rules of 1-7 are not applied.
PR 0.65 × 903.5
tr = = = 4.34mm
SV E − 0.6 P 136 × 1 − 0.6 × 0.65
PRno 0.65 × 228.5

trn = = = 1.1mm
S n E1 + 0.4 P 136 × 1 + 0.4 × 0.65
fr1=Sn/SV= 136/136= 1.0
fr2=Sn/SV = 136/136 = 1.0

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= min.( 19 , 12.0 , 12.0 ) = 12.0 mm
tc (mininum) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.7×12.0 = 6.0 mm
tc (actual) = 0.7 × weld size = 0.7 × 9.0 = 6.3 mm

larger of d= 440 mm or Rn + tn + t = 220 + 8.5 + 8.5 = 237 mm
Use 440 mm
smaller of 2.5t =2.5×8.5=21.25 mm or 2.5tn+te = 2.5×8.5 + 0 = 21.25 mm
Use 21.25 mm
A = dtr F + 2tntr F (1 − f r1 ) = 440 × 4.34 × 1.0 + 2 × 8.5 × 4.34 × 1.0 × (1 − 1.0)
= 1909.6 mm2
=440×(1×8.5-1×4.34)-2×8.5 ×(1×8.5-1.0×4.34)×(1-1.0)
= 1830.4 mm2
=2(8.5+8.5) × (1×8.5-1×4.34)-2×8.5× (1×8.5-1.0×4.34)×(1-1.0)
= 141.44 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (8.5 − 1.1) × 1.0 × 8.5 = 314.5mm2

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A22 = 5(tn − trn ) f r 2tn = 5 × (8.5 − 1.1) × 1.0 × 8.5 = 314.5mm2

A41= (leg)^2 × fr2 = 9.0 × 9.0 × 1.0 = 81.0 Sq. mm

A1 +A2 +A41 = 1830.4 + 314.5 + 81.0 = 2225.9 Sq. mm
8-2-6 For thermometer nozzle V1 (DN20) per UG-37
Since the welded nozzles nozzle V1 (DN20) is neither subject to rapid fluctuations in pressure nor
8-2-7 For pressure gauge nozzle W1 (DN15) per UG-37
Since the welded nozzles nozzle W1 (DN15) is neither subject to rapid fluctuations in pressure nor
8-2-8 For pressure signal nozzle W3 (DN10) per UG-37
Since the welded nozzles nozzle W3 (DN10) is neither subject to rapid fluctuations in pressure nor
8-2-9 For steam separator nozzle (DN350) per UG-37

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 122 OF 152

PD 0.65 × 1807
tr = = = 4.33mm
2S d E − 0.2 P 2 × 136 × 1.0 − 0.2 × 0.65
PRno 0.65 × 177.8

trn = = = 0.93mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1= Sn/SV=125.3/136=0.9213
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fr2= Sn/SV =125.31/136=0.9213
= min.( 19 , 10.44 , 11.13 ) = 10.44 mm
t1 or t2 ≥ min.( 6 , 0.7×10.44 ) = 6.0 mm


1
check t1 + t2 ≥ 1 tmin = 13.05 mm
4
1
t1 + t2 = 7.0 + 7.0 = 14.0 ＞ 1 tmin = 13.05 mm
4
Use 340.34 mm
smaller of 2.5t=2.5×6.94 =17.35 mm or 2.5tn+te = 2.5×7.63 + 0 = 19.075 mm
Use 17.35 mm
A = dtr F + 2tntr F (1 − f r1 ) = 340.34 × 4.33 × 1.0 + 2 × 7.63 × 4.33 × 1.0 × (1 − 0.9213)
= 1473.7 + 5.3 = 1479 mm2


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= 340.34×(1×6.94-1×4.33)-2×7.63×(1×6.94-1.0×4.33)×(1-0.9213)
= 888.3-3.1 = 885.2 mm2
=2(6.94+7.63) × (1×6.94-1×4.33)-2×7.63× (1×6.94-1.0×4.33)×(1-0.9213)
= 76.1 – 3.1 = 73 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (7.63 − 0.93) × 0.9213 × 6.94 = 214.2mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (7.63 − 0.93) × 0.9213 × 7.63 = 235.5mm2
A2=the smaller of (A21, A22) =214.2 mm2

A31 = 5tt j f r 2 = 5 × 6.94 × 7.63 × 0.9213 = 243.9mm 2
A32 = 5t j t j f r 2 = 5 × 7.63 × 7.63 × 0.9213 = 268.1mm 2
A33 = 5ht j f r 2 = 5 × 17.35 × 7.63 × 0.9213 = 609.8mm 2

A41= (leg)^2 × fr2 = 10.0 × 10.0 × 0.9213 = 92.1 Sq. mm
A43= (leg)^2 × fr2 = 10.0 × 10.0 × 0.9213 = 92.1 Sq. mm

A1 +A2 +A3 +A41 +A43 = 885.2 + 214.2 + 243.9 + 92.1 + 92.1 = 1528.1 Sq. mm
8-2-9-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 214.2 + 0 + 92.1 + 0) × 136
= 41656.8 N
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W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv

= ( 214.2+ 243.9 + 92.1 + 92.1 +2 × 7.63 × 6.94 × 0.9213)× 136
= 100622.3 N
8-2-9-6-1 (b) Per UG-41 (b) (2)
= [1479 – 885.2 + 2× 7.63× 0.9213× (1.0 × 6.94 - 1.0 × 4.33)] *136
= 85747 N
Since W is smaller than W2-2, W may be used in place of W2-2 for comparing weld capacity to
weld load.
= 0.49×125.3 = 61.4 Mpa
= 0.7×125.3 = 87.71 Mpa
= 1.57 × 355.6 × 10.0 ×61.4 = 342791.3 N
= 1.57×344.47×7.63 × 87.71 = 361930 N
Path 1-1 = 342791.3 + 361930 = 704721.3 N
Path 2-2 = 342791.3 + 342791.23 = 685582.6 N
8-2-10 For annectent nozzle of tank and tower (DN800) per UG-37

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●Material of the reinforcing pad : SA-516MGr.485
●Allowable stress of reinforcing pad at design temperature Sp (MPa) : 136
●Outside diameter of reinforcing pad Dp (mm) : 1200
●Nominal thickness of reinforcing pad te (mm) 12
Since ID is 1800 mm, according to UG-36(b) (1), third of the vessel diameter is 600 mm, and doesn’t
exceed 1000 mm, therefore, 1000 mm is maximum limit without considering supplemental rules of 1-7.

PD 0.65 × 1807
tr = = = 4.33mm
2S d E − 0.2 P 2 × 136 × 1.0 − 0.2 × 0.65

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PRno 0.65 × 406.4

trn = = = 1.94mm
S n E1 + 0.4 P 136 × 1 + 0.4 × 0.65
fr1= Sn/SV= 136/136 = 1.0
fr2= Sn/SV = 136/136 = 1.0
Strength reduction factor for all parts fr3
fr3= (less of Sn or Sp)/SV = 136/136 = 1.0
Strength reduction factor for reinforcing pad fr4
fr4= Sp/SV = 136/136 = 1.0
8-2-10-4 Size of weld required [UW-16(d),Fig.UW-16.1 Sketch (q)]
8-1-1-4(a) Inner (reinforcing pad) fillet weld size of weld required UW-16(b)
= min.( 19 , 10.44 , 16.0 ) = 10.44 mm
tc ( minimum ) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.7× 10.44 = 6.0 mm
8-2-10-4(b) Outer (reinforcing pad) fillet weld:
Throat = 1/2 tmin= 0.5 ×10.44 = 5.22 mm ( minimum throat required )
Throat = 0.7 × weld size = 0.7 ×9.0 = 6.3 mm (actual)
8-2-10-4(c) Upper groove weld:
tw = 0.7 tmin = 0.7 ×10.44 = 7.308 mm ( required )
tw = 10.44 mm (actual)
The weld size used is satisfactory.
8-2-10-4(d) Check for limits of reinforcement:

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8-2-10-4(d) (1) Limit parallel to the vessel wall:
Use 787.8 mm
8-2-10-4(d) (2 ) Limit normal to the vessel wall:
Use 17.35 mm
A = dtr F + 2tntr F (1 − f r1 ) = 787.8 × 4.33 × 1.0 + 2 × 12.5 × 4.33 × 1.0 × (1 − 1.0)
= 3411.2 + 0 = 3411.2 mm2

= 787.8×(1.0×6.94-1×4.33)-2×12.5×(1.0×6.94-1.0×4.33)×(1-1.0)
= 2056.1 – 0 = 2056.1 mm2
=2(6.94 + 12.5) × (1.0×6.94-1×4.33)-2×12.5× (1.0×6.94-1.0×4.33)×(1-1.0)
= 101.5 – 0 = 101.5 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (12.5 − 1.94) × 1.0 × 6.94 = 366.4mm2
A22 = 2(tn − trn )(2.5tn + te ) f r 2 = 2 × (12.5 − 1.94) × (2.5 × 12.5 + 12) × 1.0 = 913.4mm2
A41= (leg)^2 × fr3 = 9.0 × 9.0 × 1.0 = 81.0 Sq. mm
A42= (leg)^2 × fr4 = 9.0 × 9.0 × 1.0 = 81 Sq. mm
8-2-10-5(e) Area provided by:

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A1 +A2 +A41 +A42 = 2056.1 + 366.4 + 81 +81 = 2584.5 Sq. mm
8-2-10-5(f) Area available in reinforcing pad:
A5 = (Dp-d-2tn) te fr4 = (1200-787.8-2×12.5)×12×1.0
= 4646.4 Sq. mm
8-2-10-5(g) Total area available
A1 +A2 +A41 + A42 + A5 = 2584.5 + 4646.4 = 7230.9 Sq. mm
This is greater than the required reinforcing area of 3411.2 sq. mm; therefore, the opening is
8-2-10-6 Check the welds per UW-16 and UW-16.1 (q)
8-2-10-6-1 (a) Per UG-41 (b) (1)
W1-1 = (A2 + A5 + A41 + A42) × Sv
= (366.4 + 4646.4 + 81 +81 ) × 136
= 703772.8 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= (366.4+ 0 + 81 + 0 + 2 × 6.94 ×12.5 × 1.0 )× 136
= 84442.4 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv
= (366.4+ 0 + 4646.4 + 81 + 81+ 0 + 2 × 6.94 ×12.5 × 1.0 )× 136
= 727368.8 N
8-2-10-6-1 (b) Per UG-41 (b) (2)
W= [A - A1 + 2tn fr1 (E1t – F tr )]Sv
= [3411.2 –2056.1 + 2× 12.5 × 1.0× (1.0 × 6.94 - 1.00× 4.33)] × 136
= 193167.6 N
= 0.49×136 = 66.64 Mpa
8-2-10-6-2 (b) Groove weld tension
= 0.74×136 = 100.64 Mpa
8-2-10-6-2 (c) Groove weld shear
= 0.6×136 = 81.6 Mpa
8-2-10-6-2 (d) Nozzle wall shear
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= 0.7×136 = 95.2 Mpa

8-2-10-6-3 (a) Upper fillet or cover weld
= 1.57 × 508 ×9.0 × 66.64 = 478344.6 N
= 1.57 × 496 × 9.4 × 95.2 = 696860.9 N
8-2-10-6-3 (c) Lower groove weld tension
= 1.57 × 508 ×9.0 × 100.64 = 722397.9 N
8-2-10-6-3 (d) Outer (reinforcing element) fillet weld
= π/2 × reinforcing pad O.D. × weld leg × 66.64
= 1.57 × 840 ×9.0 ×66.64 = 790963.5 N
8-1-1-6-3 (e) Upper groove weld tension
= 1.57 × 508 × 9.0 × 100.64 = 722397.9 N
Path 1-1 = 790963.5 + 696860.9 = 1487824.4 N ＞W1-1 = 626810.4 N OK
Path 2-2 = 478344.6 + 722397.9 + 722397.9 = 1923140.4 N＞W2-2 = 102913.4 N OK
Path 3-3 = 790963.5 + 722397.9 = 1513361.4 N＞W3-3 = 655753.3 N OK
Also paths are stronger than the required strength of W of 151513.2 N [see UG-41 (b) (2)] thus, the
8-2-11 For safety valve nozzle B (DN150) per UG-37

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 131 OF 152
●Angle of plane with longitudinal axis θ (deg) : 90
Since ID is 1800 mm, according to UG-36(b) (1), third of the vessel diameter is 600 mm, and doesn’t
exceed 1000 mm, therefore, 1000 mm is maximum limit without considering supplemental rules of 1-7.

PD 0.65 × 1807
tr = = = 4.33mm
2S d E − 0.2 P 2 × 136 × 1.0 − 0.2 × 0.65
PRno 0.65 × 84.15

trn = = = 0.44mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
fr1= Sn/SV= 125.3/136 = 0.9213
fr2= Sn/SV = 125.3/136 = 0.9213
8-2-11-4 Size of weld required [UW-16(b), Fig.UW-16.1 Sketch (e)]

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= min.( 19 , 10.44 , 10.97 ) = 10.44 mm
tc (mininum) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.7×10.44 = 6.0 mm
Weld throat = 0.7 × weld size = 0.7 ×9.0 = 6.3 mm ＞6.0 mm
The weld size is satisfactory.
8-2-11-4 (b) In plane 90 deg to longitudinal axis :
8-2-11-4 (b) (1) calculate the opening chord length at mid-surface of the required shell
thickness as follows:
Rm = R+tr/2= 903.5+4.33/2 = 905.665 mm
L= 500 mm
L + Rn 500 + 76.68
α1= cos-1( ) = cos-1( ) = 50.5 deg
Rm 905.665
L − Rn 500 − 76.68
α2= cos-1( ) = cos-1( ) = 62.1 deg
Rm 905.665
α=α2-α1= 62.1- 50.5 = 11.6 deg
d = 2Rm 1 − cos 2 (α/ 2) =2×905.665× 1 − cos 2 (11.6 / 2) =183.1 mm
Per UG-37(b) and Fig.UG-37, F=0.5
8-2-11-4(b) (2) Check for limits of reinforcement:
8-2-11-4 (b) (2-1) Limit parallel to the vessel wall (circumferentially):
larger of dc = 183.1 mm or Rnc + tn + t = 91.55 + 7.47 + 6.94 = 105.96 mm
Use 183.1 mm
8-2-11-4 (b) (2-2) Limit normal to the vessel wall:
Use 17.35 mm
8-2-11-5 Area of reinforcement required in plane 90 deg to longitudinal axis

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A = dtr F + 2tntr F (1 − f r1 ) = 183.1 × 4.33 × 0.5 + 2 × 7.47 × 4.33 × 0.5 × (1 − 0.9213)
= 396.5 + 2.6 = 399.1 mm2
8-2-11-6 Area of reinforcement available in plane 90 deg to longitudinal axis
8-2-11-6 (a) Area available in shell A1
= 183.1×(1×6.94-0.5×4.33)-2×7.47×(1×6.94-0.5×4.33)×(1-0.9213)
= 477.9 – 3.1 = 474.8 mm2
=2(6.94 + 7.47) × (1×6.94-0.5×4.33)-2×7.47× (1×6.94-0.5×4.33)×(1-0.9213)
= 137.6 – 3.1 = 134.5 mm2

8-2-11-6 (b) Area available in nozzle A2

L − Rn 500 − 76.68
α3= cos-1( ) = cos-1( ) = 62.3 deg
R+t 903.5 + 6.94
A2 = the smaller of the following
By observation, A2 on the upper side of the nozzle is smaller than A2 on the lower side
of the nozzle. In accordance with UG-37(b), not less than half the required reinforcement
shall be on each side of the opening. Therefore, A2 on the lower side shall not be greater
than A2 on the upper side.
A21 = 5(tn − trn ) f r 2t / sin(α3 ) = 5 × (7.47 − 0.44 ) × 0.9213 × 6.94 / sin 62.3 = 253.8mm 2
A22 = 5(tn − trn )tn f r 2 / sin(α3 ) = 5 × (7.47 − 0.44 ) × 7.47 × 0.9213 / sin 62.3 = 273.2mm2
A2 = the smaller of (A21, A22) = 253.8 mm2
8-2-11-6(c) Area available in outward nozzle weld:
Since the welds vary from a fillet to a butt-type weld, and A41 will not be considered.
8-2-11-6 (d) Area provided by A1 + A2
= 474.8 + 253.8 = 728.6 Sq. mm ＞ A= 399.1 Sq. mm

This is greater than the required reinforcing area of 399.1 sq. mm. Therefore, the opening is
adequately reinforced in the plane considered.
8-2-11-7 Since the plane under consideration requires only 50% (F=0.5) of the required
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 134 OF 152
reinforcement in the plane parallel to the longitudinal shell axis, the opening may not be
adequately reinforced in the other planes. A check for reinforcement in plane parallel to the
longitudinal shell axis is needed.
d = 153.36 mm F = 1.0
8-2-11-7 (a) Area of reinforcement required
A = dtr F + 2tntr F (1 − f r1 ) = 153.36 ×4.33 ×1.0 + 2 ×7.47×4.33×1.0 × (1-0.9213)
= 664.1 + 5.1 = 669.2 mm2

8-2-11-7 (b) Area available in shell A1
= 153.36×(1×6.94-1×4.33)-2×7.47 ×(1×6.94-1.0×4.33)×(1-0.9213)
= 400.3 – 3.1 = 397.2 mm2
=2×(6.94+7.47) × (1×6.94-1×4.33)-2×7.47× (1×6.94-1.0×4.33)×(1-0.9213)
= 75.2 – 3.1 = 72.1 mm2
A1=the larger of (A11,A12) = 397.2 mm2

8-2-11-7 (c) Area available in nozzle A2
A21 = 5(tn − trn ) f r 2t = 5 × (7.47 − 0.44 ) × 0.9213 × 6.94 = 224.7mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (7.47 − 0.44 ) × 0.9213 × 7.47 = 241.9mm2
A2 = the smaller of (A21, A22) =224.7 mm2

8-2-11-7 (d) Area available in outward nozzle weld A41:
A41= (leg)^2 × fr2 = 9.0 × 9.0 × 0.9213 = 74.6 Sq. mm
8-2-11-7 (e) Total area available
A1 +A2 +A41 = 397.2 + 224.7 + 74.6 = 696.5 mm
This is greater than the required reinforcing area of 669.2 Sq. mm; therefore, opening is
8-2-12 For exhaust nozzle G (DN80) per UG-39
●Material of the vessel wall (cover) : SA-105M

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 135 OF 152
● Allowable stress of the vessel wall (cover) at design SV (MPa)

: 129.3
temperature
● Diameter, measured as indicated in Fig. UG-34 dG ( mm ) : 425.3
Since ID is 350mm, according to UG-36(b) (1), one half the vessel diameter is 175 mm, and doesn’t
exceed 500mm, therefore, 500mm is maximum limit without considering supplemental rules of 1-7.Now,
the diameter of opening is 73.64 mm, so supplemental rules of 1-7 are not applied.
cover Required thickness of cover tr (E=1.0)
ts = 26.9 mm (calculated by 5-2-15)
PRno 0.65 × 44.45

trn = = = 0.24mm
S n E1 + 0.4 P 125.3 × 1 + 0.4 × 0.65
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 136 OF 152
fr1=Sn/SV= 125.3/129.3 = 0.9691
fr2=Sn/SV = 125.3/129.3 = 0.9691
= min.( 19 , 33.4 , 11.13 ) = 11.13 mm
t1 or t2 ≥ min.( 6 , 0.7×11.13 ) = 6.0 mm


1
check t1 + t2 ≥ 1 tmin = 13.9125 mm
4
1
t1 + t2 = 7.0 + 7.0 = 14.0 ＞ 1 tmin = 13.9125 mm
4
Use 76.35 mm
Use 19.075 mm
A = 0.5dtr + tntr (1 − f r1 ) = 0.5 × 76.35 × 26.9 + 26.9 × 7.63 × (1 − 0.9691)

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 137 OF 152
= 1027 + 6.4 = 1033.4 mm2

= 76.35×(1.0×31.9-1×26.9)-2×7.63×(1.0×31.9-1.0×26.9)×(1-0.9691)
= 382.5 – 2.4 = 380.1 mm2
=2(31.9 + 7.63) × (1.0×31.9-1×26.9)-2×7.63× (1.0×31.9-1.0×26.9)×(1-0.9691)
= 395.3 – 2.4 = 392.9 mm2

A21 = 5(tn − trn ) f r 2t = 5 × (7.63 − 0.24 ) × 0.9691 × 31.9 = 1142.3mm2
A22 = 5(tn − trn ) f r 2tn = 5 × (7.63 − 0.24 ) × 0.9691 × 7.63 = 273.2mm2

A31 = 5tt j f r 2 = 5 × 31.9 × 7.63 × 0.9691 = 1179.4mm 2
A32 = 5t j t j f r 2 = 5 × 7.63 × 7.63 × 0.9691 = 282.1mm 2
A33 = 5ht j f r 2 = 5 × 19.075 × 7.63 × 0.9691 = 705.2mm 2

A41= (leg)^2 × fr2 = 10.0 × 10.0 × 0.9691 = 96.9 Sq. mm
A43= (leg)^2 × fr2 = 10.0 × 10.0 × 0.9691 = 96.9 Sq. mm

A1 +A2 +A3 +A41 +A43 = 392.9 + 273.2 + 282.1 + 96.9 + 96.9 = 1142 Sq. mm
This is greater than the req uired area of 1033.4 Sq. mm so is a reinforcing element is not
needed.
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 138 OF 152
8-2-12-6-1 (a) Per UG-41 (b) (1)

W1-1 = (A2 + A5 + A41 + A42) × Sv
= ( 273.2 + 0 + 96.9 + 0) × 129.3
= 47853.9 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv
= ( 273.2+ 282.1 + 96.9 + 96.9 +2 × 7.63 × 31.9 × 0.9691)× 129.3
= 157856.2 N
8-2-12-6-1 (b) Per UG-41 (b) (2)
= [1033.4 – 392.9 + 2× 7.63× 0.9691× (1.0 × 31.9 - 1.0 × 26.9)] *129.3
= 92377.4 N
Since W is smaller than W2-2, W may be used in place of W2-2 for comparing weld capacity to
weld load.
= 0.49×125.3 = 61.4 Mpa
= 0.7×125.3 = 87.71 Mpa
= 1.57 × 88.9 × 10.0 ×61.4 = 85697.8 N
= 1.57×77.77×7.63× 87.71 = 81712 N
Path 1-1 = 85697.8 + 81712 = 167409.8 N
Path 2-2 = 85697.8 + 85697.8 = 171395.6 N
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 139 OF 152
9. Pressure – temperature rating for flange and flange cover
(ASME B16.5 TABLE 2-1.1)
Part: nozzle A1 A2.D1-2.G..T1-2.U1-4.X1-2.Z1-2
Flange rating: class 150 pressure – temperature rating
Design condition
Flange material: SA-105M
Design pressure: 0.65 MPa
Design temperature: 300℃
Pressure – temperature rating of table 2-1.1
Material group 1.1
Materials Carbon Steel
Temp (℃) 200 250 300
Pressure (bar) 13.8 12.1 10.2
Therefore, Allowance Pressure:1.02MPa
(Design pressure)
0.65 MPa < 1.02 MPa …… OK.

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 140 OF 152
10 CALCULATION OF LIFTING LUGS OF TOWER ( Appendix A of HG/T21574-2008)
Equipment empty mass: m= 4420 kg
Lifting plate of material: SA-516MGr.485
Backing strip of material: SA-516MGr.485
Lifting plate of thickness: S=16 mm
Backing strip of thickness: S= 10 mm
Allowable tensile stress: SA=136 MPa
Allowable shearing stress: τA = 95.2 MPa
Fillet welded joint factor: φa= 0.7
Dynamic load factor: k= 1.65
Lifting vertical load
FV=0.5×4420×9.81×1.65= 35773 N
Lifting transverse load
FH = FV×tan30°= 35773×tan30°= 20654 N
Lifting sling load
FL = FV/cos30°= 35773/cos30°= 41308 N
Lifting radial bend of moment
M = FH×L = 20654×80 = 1652320 N·mm
Lifting sling max. tensile stress
SL= FL/[S(2R-D)]= 41308/[16(2×60-50)]= 36.9 MPa
SL＜SA, It is safe.
Lifting sling max. shearing stress

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 141 OF 152
τL= SL= 36.9 MPa
τL＜τA , It is safe.
Area of fillet weld:
A = 2 (L×tan15°+R) S = 2× (80×tan15°+60) ×16 = 2606 mm2
Lifting plate weld tensile stress:
St= Fv/A = 35773/2606 = 13.8 MPa
Lifting plate weld shearing stress
τt= FH/A = 20654/2606 = 8.0 MPa
Lifting plate weld bend stress
Sab′=6M/S[2(Ltan15°+R)]2
= 6×1652320/{16[2×(80×tan15°+60)] 2}= 23.4 MPa
Compound stress
Sab= ( St + S ab ′) 2 + 4τ t2 = (13.8 + 23.4) 2 + 4 × 8.02 = 40.5MPa
Lifting plate weld allowable stress [τ]=0.7×SA= 95.2 MPa
Sab＜[τ] ,It is safe.

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 142 OF 152
11. check for strength and stability of the horizontal vessel with supplemental loading
(according to Appendix A of JB/T4731-2005)
11-1 Calculation for Support Reaction Force (due to Uniform Loading)
(1) Mass of Cylindrical Shell(between Two Tangents) m1=π(Di+δn)Lδnγe = 10311.5 ㎏
(2) Mass of Head(Curved Surface Portion) m2= 937.911 kg
(3) Mass of Attachments (including platform) m3= 8000 ㎏
(4) Volume of Head Vh= 2.87351e+09 mm3
(5) Volume of Vessel V = 6.28888e+10 mm3
(6) Mass of Vesse Filled with Liquid:
Under Operating Condition, m4=Vγ= 51460.1 ㎏
Under Hydrostatic Test Condition, m4′=VγT= 62888.8 ㎏
(7) Total Mass:
Under Operating Condition: m = m1 + m2 + m3 + m4 + m5 = 71647.4 ㎏
Under Hydrostatic Test Condition: m′= m1 + m2 + m3 + m4′+ m5 = 83076.1 ㎏
(8) Uniform Load

Under Operating Condition: q=mg/(L+4hi/3)= 68.832 N/mm
Under Hydrostatic Test Condition: q′=m′g/(L+4hi/3)= 79.8116 N/mm

(9) Support Reaction Force due to Uniform Loading
Under Operating Condition: F′=mg/2= 351430.5 N
Under Hydrostatic Test Condition F″= m′g/2 =407488.3 N

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 143 OF 152
(10) Shearing Force at Support due to Uniform Loading

Under Operating Condition, V=F′((L-2A)/(L+4hi/3)= 240862.9 N
Under Hydrostatic Test Condition, V′=F″((L-2A)/(L+4hi/3)= 279283.8 N
11-2 Calculations for Radial Load and External Moment due to Accessory Equipments
(1) Structure size:
L= 7000mm; l1 = 3687 mm; H0 = 250 mm; a = 3500 mm; b = 3500 mm
Ri = 1400 mm ; δn = 16 mm ; di = 1800 mm; Si = 12mm; h = 1843.5 mm
(2) Radial Load
Mass of Cylindrical Shell and Head m1a′ + m2a′ = 1836 ㎏
Mass of Internals,Attachments and Insulation m3a′ + m5a′ = 3000 ㎏
Mass of Filled Water

Under Operating Condition: m4a′ = 6510 ㎏
Under Hydrostatic Testing Condition: m4a″ = 7160 ㎏
Mass of Attachment
Under Operating Condition,
m a′= m1a′ + m2a′ + m3a′ + m4a′ + m5a′ = 11346 ㎏
under Hydrostatic Testing Condition
m a″ = m1a′ + m2a′ + m3a′+ m4a″+ m5a′ = 11996 ㎏
Weight Force Acted by Attachment
Under Operating Condition, W′= ma′g = 111304.26 N
Under Hydrostatic Testing Condition, W”= ma″g = 117680.76 N
W = max(W’, W”) =117680.76 N
(3) Calculation Condition without Seismic Load
(3)-1 Support Reaction(Concentrated Load)
Due to Weight Force FI=(b/l)W′= 55652.13 N FII=(a/l)W′= 55652.13 N
FI″=(b/l)W = 58840.38 N FII″=(a/l)W = 58840.38 N
Combination of Support Reaction
Combined Support Force FIo=F′+ FI = 407082.63 N FIIo=F′+ FII = 407082.63 N
FIo′=F″+ FI″= 466328.68 N FIIo′=F″+ FII″= 466328.68 N
FI=(b/l)W′= 55652.13 N FII=(a/l)W′= 55652.13 N
Maximum Shearing Force at Support

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 144 OF 152
° 2F 2 2 × 351430.5 2
νA = FⅠ − ( hi + A) = 407082.63 − ( × 700 + 1140)
4 3 4
L + hi 9280 + × 700 3
3 3
= 296515.1 N
° 2F 2 2 × 351430.5 2
νA = FⅡ − ( hi + A) = 407082.63 − ( × 700 + 1140)
4 4
L + hi 3 9280 + × 700 3
3 3
= 296515.1 N
(3)-2 Combined Moment due to Uniform and Concentrated Load
Bending Moment due to Uniform Load
At Acting Point K of Concentrated Load
Under Operating Condition
Ra2 − hi2 2 A2 al a
M Kq = q[ − hi A − + (1 − )]
4 3 2 2 l
14082 − 7002 2 11402 3500 × 7000 3500

= 68.832 × [ − × 700 × 1140 − + (1 − )]
4 3 2 2 7000
= 68.832 × [373116 − 532000 − 649800 + 6125000]
=3.65933×108 N.mm
Under Hydrostatic Testing Condition:
Ra2 − hi2 2 A2 al a
M ′ Kq = q′ [ − hi A − + (1 − )]
4 3 2 2 l
14082 − 7002 2 11402 3500 × 7000 3500

= 79.8116 × [ − × 700 × 1140 − + (1 − )]
4 3 2 2 7000
= 79.8116 × [373116 − 532000 − 649800 + 6125000]
=4.24304×108 N.mm
At Support
Under Operating Condition
A Ra2 − hi2
1− +
M 2 = − F ′ A[1 − L 2 AL ]
4hi
1+
3L
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 145 OF 152
1140 14082 − 7002

1− +
= − 351430.5 × 1140 × [1 − 9280 2 × 1140 × 9280 ]
4 × 700
1+
3 × 9280
1 − 0.122845 + 0.0705377
= -400630770×(1- )=-5.565214×107 N.mm
1 + 0.100575
Under Hydrostatic Testing condition
A Ra2 − hi2
1− +
M T 2 = − F ″′ A[1 − L 2 AL ]
4hi
1+
3L
1140 14082 − 7002
1− +
= − 407488.3 × 1140 × [1 − 9280 2 × 1140 × 9280 ]
4 × 700
1+
3 × 9280
1 − 0.122845 + 0.0705377
= -464536662×(1- )=-6.452939×107 N.mm
1 + 0.100575
(4) Bending Moment due to Concentrated Load
(4)-1 due to Radial Force at Point K
Under Operating Condition:

ab ' 3500 × 3500
M k' = W = × 111304.26 = 1.46926 × 108 N
L 9280
Under Hydrostatic Testing Condition
ab ″ 3500 × 3500
M k″ = W = × 117680.76 = 1.553437 × 108 N
L 9280
(4)-2 Combined Bending Moment
At Acting Point K of Concentreated Load

Under Operating Condition:
MK = MKq + Mk′= 3.65933×108 + 1.46926×108 = 5.12859×108 N.mm
Under Hydrostatic Testing Condition:

MKT = M′Kq + Mk″= 4.24304×108 + 1.553437×108 = 5.796477×108 N.mm
(5) Calculation for Axial Stress of Cylindrical Shell
(5)-1 At Acting Point K of Concectrated Load,
di = 812.8 mm, Di = 2800 mm arcsinβ= 0.290285714, β= 16.875
K10=0.785 K11=0.89
under Operating Condition

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 146 OF 152
pc Ra Mk 0.65 × 1408 5.12859 × 108

σ1k = − = −
2δe 2
K10πRa δe 2 × 13.4 0.785 ×π× 14082 × 13.4
= 34.15 - 7.83 = 26.32 MPa
At Acting Point K of Concectrated Load underHydrostatic Testing Condition (Vessel under
Internal Pressure)
After water filling, if PT = 0
M kT 5.796477 × 108
σ1kT = − = − = -8.85 MPa
2
K10πRa δe 0.785 ×π× 14082 × 13.4
At Acting Point K of Concectrated Load under Operating Condition
pc Ra Mk 0.65 × 1408 5.12859 × 108

σ2 k = + = −
2δe 2
K11πRa δe 2 × 13.4 0.89 ×π× 14082 × 13.4
= 34.15 + 6.91 = 41.06 MPa
At Acting Point K of Concectrated Load underHydrostatic Testing Condition(Vessel under
Outside Pressure)
pT Ra M kT 1.04 × 1408 5.796477 × 108

σ2 kT = + = −
2δe 2
K11πRa δe 2 × 13.4 0.89 ×π× 14082 × 13.4
= 54.64 + 7.81 = 62.45 MPa
(5)-2 At Mid-Point C of Cylindrical Shell under Operating Condition:
FⅠ0 2 407082.63 2
x1 = − hi − A = − × 700 − 1140 = 4307.48
q 3 68.832 3
FⅡ0 2 407082.63 2
if x1＞ a =3500 then x2 = − hi − A = − × 700 − 1140 = 4307.48
q 3 68.832 3
if x2＞ b =3500 then Mm =0
FⅠ0 ′ 2 466328.68 2
x1T = − hi − A = − × 700 − 1140 = 4236.2
q′ 3 　
79.8116 3
FⅡ0 ′ 2 466328.68 2
X2T = − hi − A = − × 700 − 1140 = 4236.2
q′ 3 　
79.8116 3
MmT =0
(5)-3 When Mm = 0, there is no need to calculate σ1 and σ2
When Mm T= 0, there is no need to calculate σT1 and σT2 .

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 147 OF 152
At Mid-Point C of Cylindrical Shell under Operating Condition
pc Ra Mm
σ1 = − =0
2δe πRa 2δe
At Mid-Point C of Cylindrical Shell under Hydrostatic Testing Condition(Vessel under Internal
Pressure)
After water filling, if PT = 0
M mT
σT 1 = − 2
=0
πRa δe
At Mid-Point C of Cylindrical Shell under Operating Condition
pc Ra Mm
σ2 = + =0
2δe πRa 2δe
At Mid-Point C of Cylindrical Shell under Hydrostatic Testing Condition(Vessel under Internal
Pressure)
pT Ra M mT
σ2T = + =0
2δe πRa 2δe
(5)-4 Calculation Factors
A = 1140, Ra/2 = 704, θ = 120, K1= 1 K2 = 1
At Top Point of Central Section of Support
(a) under Operating Condition
pc Ra M2 0.65 × 1408 − 5.565214 × 107

σ3 = − = −
2δe πK1Ra 2δe 2 × 13.4 π× 1 × 14082 × 13.4
= 34.15 + 0.67 = 34.82 MPa
(b) undet Hydrostatic Testing Conditiong
PT = 0
MT 2 − 6.452939 × 107
σT 3 = − = − = 0.78 MPa
2
πK1Ra δe π× 1 × 14082 × 13.4
PT ≠ 0
pT Ra MT 2 1.04 × 1408 − 6.452939 × 107

σT 3 = − = −
2δe πK1Ra 2δe 2 × 13.4 π× 1 × 14082 × 13.4
= 54.64 + 0.78 = 55.42 MPa

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 148 OF 152
At Bottom Point of Central Section of Support
(a) under Operating Condition
pc Ra M2 0.65 × 1408 − 5.565214 × 107

σ4 = + = +
2δe πK 2 Ra 2δe 2 × 13.4 π× 1 × 14082 × 13.4
= 34.15 - 0.67 = 33.48 MPa
(b) undet Hydrostatic Testing Conditiong
PT = 0
MT 2 − 6.452939 × 107
σT 4 = = = -0.78 MPa
πK 2 Ra δe π× 1 × 1408 × 13.4
2 2
PT ≠ 0
pT Ra MT 2 1.04 × 1408 − 6.452939 × 107

σT 4 = + = +
2δe πK 2 Ra 2δe 2 × 13.4 π× 1 × 14082 × 13.4
= 54.64 - 0.78 = 53.86 MPa
(5)-5 check for axial stress in cylindrical shell
(a) allowable compressive stress. see UG-23(b)
0.125 0.125
A= = = 0.001412
RO / t 1416 / 16
E = 185×103 MPa
ET = 202×103 MPa
Under Operating Condition: B = 75 MPa (from Fig. CS-2)
Under Hydrostatic Testing Condition: B = 98 MPa (from Fig. CS-2)
Allowable Compresive Sress
t
[σ] ac = min(σt, B) = 75 MPa
[σ] ac = min(0.9Rel, B) = min(0.9×204, 75) = 75 MPa
(b) Stress Checking

Maximum Axial Tensile Stress Under Operating Condition < φ[σ ]t = 115.6 MPa O.K
Maximum Axial Compressive Stress Under Operating Condition < [σ ]ac = 75 MPa O.K
Maximum Axial Tensile Stress Under Hydrostatic Test Condition < 0.9ReL = 183.6 MPa O.K
Maximum Axial Compressive Stress Under Hydrostatic Test Condition < [σ ]ac = 75 MPa O.K
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 149 OF 152
11-3 Calculation for Circumferential Shearing Stress
With Ra/2, A and θ, from table 6-2: K3 = 0.319 K4 = ， K0 = 1.2
A>Ra/2, Cylindrical Shell Not Stiffened by Head
(1) calculation for circumferential shearing stress in cylindrical shell:
F = 466328.68 N
K 3 F ⎛ L − 2 A ⎞ 0.319 × 466328.68 ⎛ 9280 − 2 ×1140 ⎞
τ= ⎜ ⎟= ⎜ ⎟ = 5.41MPa
Ra δ e ⎜⎝ L + 4hi / 3 ⎟⎠ 1408 ×13.4 ⎝ 9280 + 4 × 700 / 3 ⎠
(2) check for circumferential shearing stress
τ = 5.41 MPa ＜ 0.8 [σ ]t = 108.8 MPa OK.
11-4 circumferential stress in cylindrical shell at saddle support:
Effective Width of Cylindrical Shell
b2 = b+1.56 R aδ ne = 378 +1.56 1408 × 16 = 612.146 mm
Cylindrical Shell With Stiffening Ring
Parameters of Stiffening Ring
e=66.5682 mm
d=112.532 mm
Number of Stiffening Rings, n = 1
Total Combined Sectional Area , A0= 9841.01 mm2
Total Moment of Innertia of Combined Section, I0 = 5.01192e+07 mm4
Allowable Stress at Design Temperature [σ ]t = 136 MPa
Stiifening Ring Located at Same Plane of Saddle Support
C4=-1 C5=1 K7=0.053 K8=0.341
Circumferential Stress of Cylindrical Shell at Side Corner of Saddle Suport：
K8 F C4 K 7 FRa e
σ7= - +
A0 I0
0.341 × 466328.68 − 1 × 0.053 × 466328.68 × 1408 × 66.5682
= − +
9841.01 5.01192 × 107
= -16.17 - 46.25 = -62.42 MPa
Circumferential Stress of Inner or Outer Surface of Stiffening Ring at Side Corner of Saddle Support：
K8 F C5 K 7 FRa d
σ8= - +
A0 I0
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 150 OF 152
0.341 × 466328.68 1 × 0.053 × 466328.68 × 1408 × 112.532

= − +
9841.01 5.01192 × 107
= -16.17 +78.14 = 61.97 MPa
Stress Identification
. [σ ] = 170 MPa
t
|σ7| < 125 O.K
. [σ ] R = 170 MPa
t
|σ8| < 125 O.K
11-5 Calculation for Saddle Support Stress:
(1) horizontal component and strength identification
(a) Horizontal component θ= 120deg; K9 = 0.204
FS=K9F = 95131.1 N horizontal
(b) horizontal stress in Web
Calculated Height HS=min(Rm/3, H0) = 250 mm
Thickness of Saddle Support Web b0 = 18 mm
Actual width of Saddle Support Backing Plate
b4= 620 b= 378 b2 = 612.146 mm
Effective Width of Saddle Support Backing Plate br= min(b4, b2) = 612.146 mm
Backing Plate Having Stiffening Action:

Fs 95131.1
σ9= = = 8.031 MPa
H sb0 + brδre 250 × 18 + 612.146 × 12
(c) stress identification
Stress Identification
2 2
σ9 < [σ]sa = ×81 = 54 MPa O.K
3 3
(2) compressive stress and strength identification
(a) compressive stress
FEV = α1mg = 0.24×71647.4×9.81 = 168686.7 N
Combined Sectional Area of Web and Small End of Rib Asa = 58872 mm2
6 3
Section Modulus of Combined Section of Web and Small End of Rib Zr = 1.88936×10 mm
F FEV H FEV H V
σsa = - − −
Asa 2Z r Asa ( L − 2 A)
DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 151 OF 152
702861 168686.7 × 250 168686.7 × 1666

= − − −
58872 2 × 1889360 58872(9280 − 2 × 1140)
= -11.94 –11.17- 0.69 = -23.8 MPa
|σsa| = 23.8 < Koσsa = 1.2 × 81 = 97.2 MPa OK
(b) stress due to thermal difference
F FfH 702861 702861 × 0.4 × 250

σtsa = - − =- −
Asa Zr 58872 1889360
= -11.94 –37.21 = -49.15 MPa
|σtsa| = 49.15 <σsa = 81 MPa OK

DOC. NO.: 2011-83-1-86811-342-0 REV.: 0 PAGE 152 OF 152
12 Check for post-weld heat treatment
Material for shell and head is SA-516MGr.485
P-No. = 1 GR-No. =2
According to table UCS-56 (note 2) and UW-2(not lethal), the thickness of shell and heads (= 10
mm.) is less than 32mm. So no post weld heat treatment is needed.

13. Material characteristics requirement (according to PED/97/23/EC annex Ⅰ7.5)
Unless other values are required in accordance with other criteria that must be taken into
account, a steel carried out by a standard procedure, its elongation after rupture is no less than 14%
and its bending rupture energy measured on an ISO V test-piece is no less than 27J, at a temperature
not greater than 20℃ ,but not higher than the lowest scheduled operating temperature.

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DOC. NO.: 2011-83-1-86811-342-0 REV.

CALCULATION SHEET FOR

(JOB NO.: 86811-345)

QINGDAO CHANGLONG POWER EQUIPMENT Co. Ltd

APPLICABLE CODE SECTION Ⅷ DIVSION 1 2010 EDITION AND

DOC. NO. 2011-83-1-86811-345-0/Rev 0

(2) DESIGN PRESSURE INTERNAL 0.65 MPa

(3) DESIGN TEMPERATURE 300℃

(4) TYPE OF JOINTS OF CATEGORIES A AND B TYPE NO.1

(5) RADIOGRAPHY SPOT PER UW-11(b)

(7) CORROSION ALLOWANCE(TANK/TOWER) 2.6 mm / 3.5 mm.

(8) MATERIAL SHELL & HEAD :SA-516MGr.485

(9) MAX. ALLOWABLE STRESS AT DESIGN SA-105: 129.3MPa at 300℃

TEMPERATURE(SEE TABLE 2.1 ) SA-106Gr.B: 125.3MPa at 300℃

SA-516MGr.485: 136MPa at 300℃

(10) HEAD TYPE 2:1 Standard Ellipsoidal Head

(11) CAPACITY (TANK / TOWER) 64.9 m3 /6.7 m3

(12) SERVICE FLUID WATER AND STEAM (no lethal)

(13) MIN. SERVICE TEMPERATURE -10℃

(14) THE LOADING CONSIDERED IN DESIGNING SEE TABLE 1-1

(15) VESSEL DIMENSIONS SEE FIG. 1-1

TABLE 1.1 LOADING CONSIDERED IN DESIGNING

A1 1 DN500 CLASS150 SO RF MANHOLE SA-516MGr.485

A2 1 DN450 CLASS150 SO RF MANHOLE SA-516MGr.485

B 1 DN200 WELDING STEAM CONNECT NOZZLE SA-106Gr.B

C1-2 2 DN80 WELDING RECYCLING NOZZLE SA-106Gr.B

D1-2 2 DN150 CLASS150 SO RF SAFETY VALVE NOZZLE SA-106Gr.B

E 1 DN100 WELDING HP DRAIN INLET SA-106Gr.B

F 1 DN150 CLASS150 SO RF CHECK-UP NOZZLE SA-106Gr.B

G 1 DN80 CLASS150 SO RF EXHAUST NOZZLE SA-106Gr.B

H 1 DN200 WELDING FEED WATER INLET SA-106Gr.B

I 1 DN150 WELDING SUPPLY WATER INLET SA-106Gr.B

J 1 DN80 WELDING SECONDARY STEAM INLET SA-106Gr.B

K 1 DN200 WELDING STEAM INLET SA-106Gr.B

L 1 DN100 WELDING STEAM LEAKING FROM GATE POLE SA-106Gr.B

M 1 DN80 WELDING REBOILING NOZZLE SA-106Gr.B

N 1 DN150 WELDING OUTFALL NOZZLE SA-106Gr.B

O 1 DN250 WELDING DEAERATED WATER OURLET SA-106Gr.B

P1-2 2 DN10 WELDING SAMPLING WATER NOZZLE SA-106Gr.B

Q 1 DN200 WELDING WATER CONNECT NOZZLE SA-106Gr.B

R 1 DN250 WELDING DEAERATED WATER OURLET SA-106Gr.B

S 1 DN100 WELDING HIGH LEVEL ELECTRIC OFFLET SA-106Gr.B

NOZZLE NO. Q’TY SIZE TYPE DESCRIPTION REMARKS

U1-4 4 DN50 CLASS150 SO RF EQUALIZER NOZZLE SA-106Gr.B

V1-2 2 DN20 INTERNAL THREAD BIMETALLIC THERMOMETER NOZZLE SA-105M

V3 1 DN20 INTERNAL THREAD RESISTANCE THERMOMETER NOZZLE SA-105M

W1-2 2 DN15 INTERNAL THREAD PRESSURE GAUGE SA-105M

W3 1 DN10 WELDING PRESSURE SIGNAL NOZZLE SA-106Gr.B

X1-2 2 DN50 CLASS150 PL. RF LEVEL GAUGE NOZZLE SA-106Gr.B

Y1 1 DN100 WELDING DRAIN INLET SA-106Gr.B

Z1-2 2 DN50 CLASS150 SO RF ELECTRIC CONTACT LEVEL GAUGE NOZZLE SA-106Gr.B

Y2 1 DN80 WELDING WATER FROM SLAG-COOLER INLET SA-106Gr.B

FIG.1-1 Brief Drawing of Shell

2. MAX. ALLOWABLE STRESS AT DESIGN TEMPERATURE

ASME PED ASME ASME

300℃ 20℃ 300℃ 20℃ 300℃ 20℃ 300℃ 20℃

SHELL AND HEAD MATERIAL

注/NOTE: 1 材料的许用应力取值依据 PED/97/23/EC 附录Ⅰ规定:

3. THICKNESS OF CYLINDRICAL SHELL UNDER INTERNAL PRESSURE

z Part : Shell of tank

z Design pressure P (MPa) : 0.65

z Design temperature (℃) : 300

z Maximum allowable stress value at design temperature Sd (MPa) : 136