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Method Statement For Prefabrication and Erection Piping PDF
Method Statement For Prefabrication and Erection Piping PDF
SITE : AL HARAM-MAKKAH-KSA
INDEX
1. INTRODUCTION
2. DEFINITION
3. APPLICABLE DOCUMENTS
4. SCOPE OF WORK
5. PROCEDURE
7. PRE – FABRICATION
8. PIPING ERECTION
1) Introduction
The purpose of this method statement is to ensure that the methods and procedures
shall be carried out for the fabrication, erection and testing of piping work as per the
Technical / Contractual specifications of Dar Al Handasah.
2) Definitions
3) Applicable Documents
ASME B 31.3
ANSI B 16.25
ASME SEC II Part C
ASME SEC IX
ASME SEC V
AWS D 1.1
4. Scope
The scope of this method statement is limited to Pre-fabrication, Erection and Testing
procedures followed for Carbon Steel and Stainless Steel piping.
5. Procedure
The Engineering drawings and documents received from Consultant shall be clearly
understood to find out the service, material specification, size, thickness, NDT
requirements, PWHT requirements, pipe routings quantity etc. line wise and area
wise.
Ensure that the documents received bear the stamp “Issued for Construction” and are
of latest revision.
Make sure that all the Quality Control and Pre – Construction formalities, approvals,
and preparations are done sufficiently in advance to start the construction activity as
per the schedule.
material controller who shall collect the piping materials as per the piping
specifications and drawings from Consultant, respecting the material issue
procedure of Consultant.
Massa Extention Project
Al Haram- Makkah- KSA
METHOD STATEMENT FOR
Advanced Vision Co Ltd.. Replacement, PRE-FABRICATION AND ERECTION OF PIPING
3) Separate area shall be assigned for the storage of Carbon Steel and Stainless
Steel piping materials. Pipes shall be stored in open area resting on wooden
sleepers and small pipe fittings, bolts, nuts, and gaskets shall be stored in
shelved containers. Storage & issue procedure of piping materials shall be in
time with the requirements of Consultant.
4) Documents shall be maintained by the material controller till the end of the
project.
7. Pre – Fabrication
7.1 Replacement
1) Determine the safe location on the Rejected Fittings to start the cutting
and remove the cut items to scrap area by safely procedure.
2) Select the proper cut method either flame cut or cut machine.
7.4 Welding
3) Welding shall be done as per approved WPS for the particular piping. Pre
heating and welding consumable shall be checked before starting of
welding.
4) Each weld layer shall be cleaned before starting to weld next layer. The
cleaned area shall be free from slags. Any visual defects like cracks,
pores, spatters weld shall be removed by grinding before the next layer is
applied. The ends of weld layer shall be removed by grinding at tack
points of each weld. Any possible weld excess layer will be removed by
grinding.
5) For the fabrication & welding of Stainless Steel pipes, only Stainless Steel
8. Piping Erection
1) Identify the test loops for the completed line system wise.
2) Upon obtaining mechanical clearance, Hydrotest shall be carried out as per
project specification.
3) Arrange for Hydrotest Pump, Calibrated Pressure Gauges, Test medium
(Water) etc.
4) Blind flanges shall be installed on all required locations and items which are
not to be included in pressure testing, shall be isolated.
5) Water shall be filled and vented properly before pressurising.
6) Line shall be pressurized to the required pressure of that piping class and
hold the pressure till the inspection is completed.
7) Pressure Test shall be witnessed by contractor representative.
8) On satisfactory completion of test, pressure shall be released and line is to
drained off completely.
9) Reinstate the line with all the permanent items and remove all the blinds.
Safety Measures
Protective Clothing
1) Helmet
2) Gloves
3) Safety shoes
4) Full Body Safety Harness
5) Face shields
1) Area shall be barricaded adequately with warning barriers prior to any lift.
2) All Equipment shall be checked for good conditions before commencing the work.
3) Unauthorized persons shall be excluded from the area.
4) When lifting, the personnel shall not remain in the lifting equipment work area.
5) Adequate caution boards and warning signs shall be provided.
6) Only trained and authorized personnel shall operate the hydraulic lift.
7) Observance of the lifting equipment capacity.
8) Electrical installations and equipment shall conform to standards.
9) Application, maintainence, storage of electric, and oxygen cutting welding units
shall conform to applicable standards.
10) Do not stand under suspended loads.
11) On Completion of job, the area shall be cleared of any materials and kept clean
and tidy.
12) Hazard analysis for hazardous operation shall be carried out prior to commencing
the works.