Professional Documents
Culture Documents
BY
JOSHITHA NAGARAJ
(Student name)
01FB14MBM056
(USN)
MADHUKUMAR
(Faculty name)
P.E.S UNIVERSITY
BANGALORE – 560 085
2.1 CHAPTER 2
3.1 CHAPTER 3
4.1 CHAPTER 4
SWOT Analysis
Conclusion
Biblography
COMPANY PROFILE
Established in 2013 , MURAS TECHNO CASTS aims to manufacture
high quality investment castings . Managed by a group of well trained
professional with decades of experience renowned technical experts ,
they excel in the field of creating precise investment castings . To them
, quality does not just mean perfection in every step of the process , but
creating a product of long – standing durability as well .
INDUSTRY PROFILE
MISSION
VISION
ORGANIZATION STRUCTURE
Their structural castings business manufactures the largest diameter stainless steel,
nickel-based super alloy and titanium investment castings in the world, as well as a
variety of smaller structural castings. These castings are stationary components that form
portions of the fan, compressor, combustor and turbine sections of a jet aircraft engine,
where strength and structural integrity are critical. Structural investment castings are sold
primarily as original equipment to jet aircraft engine manufacturers.
They have also expanded into the structural airframes market through the
production of components manufactured primarily from titanium and aluminum alloys.
Aircraft manufacturers have shown substantial interest in using investment castings for
airframe applications such as titanium aileron and flap hinges, pylons (engine mounts),
wing spars and wing ribs, as well as aluminum alloy nacelle segments (thrust reversers),
cascades, aircraft access doors, electronic boxes and pump housings for hydraulic and
fuel systems.
ORGANIZATIONAL CHART
ORGANIZATIONAL OULOOK
The Global Aluminum Wire Rods Consumption 2016 Market Research Report is a
professional and in-depth study on the current state of the Aluminum Wire Rods market.
First, the report provides a basic overview of the Aluminum Wire Rods industry including
definitions, classifications, applications and industry chain structure. And development
policies and plans are discussed as well as manufacturing processes and cost structures.
Secondly, the report states the global Aluminum Wire Rods market size (volume and value),
and the segment markets by regions, types, applications and companies are also discussed.
Third, the Aluminum Wire Rods market analysis is provided for major regions including USA,
Then, the report focuses on global major leading industry players with information such as
company profiles, product picture and specifications, sales, market share and contact
information. Whats more, the Aluminum Wire Rods industry development trends and
marketing channels are analyzed.
Finally, the feasibility of new investment projects is assessed, and overall research
conclusions are offered.
In a word, the report provides major statistics on the state of the industry and is a valuable
source of guidance and direction for companies and individuals interested in the market.
JOB RESPONSIBILITIES
Their Materials & Processes Engineering organization is seeking a senior investment
casting product engineer to develop advanced tooling and casting mold designs for the
production of advanced commercial and military turbine engine components. The
selected candidate will also partner with the appropriate quality lead to ensure
dimensional conformance of cast products and will serve as the technical interface with
internal and external customers and suppliers to effectively support the Materials &
Processes Engineering casting facility (Rapid Prototype Casting Laboratory (RPCL)).
3.1 CHAPTER 3
HUMAN RESOURCE
Mould making : Mould is also known as a master die is made of the master pattern may
be of the low melting point metal , steel , or wood .
Injection(produce wax pattern) : Wax patterns may be produced in of the two ways :
Process 1- Wax is poured into mould until even coating usually about 3 mm.
Process 2- Filling entire mould with molten wax and let it cool until thickness.
Assemble wax pattern : Then the wax is removed from the mould. Multiple wax pattern
may be created and then assembled into one complex pattern.
Coating- Dipping the cluster into re-factory material and letting any excess drain off .
Stuccoing- This is nothing but the plaster made from Portland cement and sand. The
cluster is stuccoed with coarse ceramic particle by dipping it into a fluidisied bed.
De-wax: The investment is then allowed to completely dry, which can take 16 to 48
hours, and can be dried applying a vacuum or minimizing the environmental humidity.
Burnout & pre-heating: The mould is subjected to burn out, which heat the mould
between 870 degree Celsius and 1095 degree Celsius to remove any moisture and residual
wax.
Pouring: The investment mould is placed upwards intoa tub filled with sand.
PROCESS CAPABILITY
a. Castings in the weight range of 10gms to 150kgs
b. Thin walled casting….as low as 2mm ie; less than 50 pcs.
c. Near net shaped castings, eliminating or substantially reducing the need for
expensive machining operations.
d. Close dimensional tolerances.
e. Very good surface finishing.
f. Castings totally free from blow holes.
g. Castings of radiographic quality, meeting the demand of aerospace and nuclear
power industries.
HEADHUNTING
Headhunting is a form of recruitment and selection where the recruiter finds the contact
details of a specific candidate that has some specific skills and contacts him/her in order
to convince him/her to participate in the recruitment process. Headhunting doesn’t mean
that the recruiter is calling you to make an offer. Just to convince you to participate in the
process.
OUTSOURCING
The HR processes are being outsourced from more than a decade now.
The outsourcing firms helps the organization by the initial screening of the candidates
according to the needs of the organization and creating a suitable pool of talent for the
final selection by the organization.
ADVANTAGES
Value creation
Company need not plan for HR much in advance
Turning the management focus to strategic level process of HRM
Saves lots of resources and time
DISADVANTAGES
Loss of managerial control
Hidden costs
Threat to security and confidentiality
Quality problems
Tied to financial well-being of another company
Bad publicity and ill-will
Recruitment can be defined as searching for and obtaining a pool of potential candidates
with the desired knowledge, skills and experience to allow an organisation to select the
most appropriate people to fill job vacancies against defined position descriptions and
specifications.
STRATEGY
Ensures the organization has the necessary skills, knowledge and attributes to meet
current and future strategic and operational requirements
Ensures supply meets demand requirements
Increases the pool of potential applicants
Improves the selection process by ensuring that only those applicants that meet the
requirements of the position are selected for further investigation
Can impact on the likelihood that a suitable candidate will accept a job offer
Increases organizational effectiveness.
TESTING PROCEDURES
Here the testing is known as “IN-HOUSE TESTING.
Our chemical testing lab is equipped with Bruker spectrometers, of German make. They
work with all major metals bases, including Ni and Co. With the help of their dual optics
and clear sensor technology, we are able to scrutinize chemical composition with utmost
precision, which is indispensable to the process.
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NON-DESTRUCTIVE TESTING:
A simulation method will be designed by expert personnel through the use of simulation
software by an external agency. This will help devise the most efficient methodology.
Definition: The management process through which goods and services move
from concept to the customer. It includes the coordination of four elements called the 4
P's of marketing:
(1) identification, selection and development of a product,
(2) determination of its price,
(3) selection of a distribution channel to reach the customer's place, and
(4) development and implementation of a promotional strategy.
CLOUD MARKETING
Cloud marketing is the process of an organizations efforts to market their goods and
services online through integrated digital experiences, by which they are specialized for
every single end user. The aim is to use advertising methods to target customers via
online applications through social media websites such as Facebook, Twitter and various
online portals to target consumers. Cloud marketing platforms are supported with third
parties which maintain the platform.
The first steps into cloud marketing include finding the objective or goal for the
marketing project. The proposer would need to clearly state the objectives, which can be
retained in quantitative or qualitative data. By establishing the goal and objectives of the
marketing campaign, this limits the plan being deployed haphazardly.
The development stage is where the marketing team create the graphics and media
material. The web development team find a method to post the material onto the world
wide web or online source. The marketing add would need to meet its main objective and
purpose, the development team will need to develop and plan to make the material
visually appealing.
Maintenance
The maintenance step will require updating whilst the material is online. it will require
continuous upkeep. Cloud marketing techniques include regular updating to ensure they
are reaching their end user and have a valid subject. Marketing members are responsible
for moderating any discussion boards and keeping content updated increasing the validity.
Evaluation
Throughout the duration of the marketing material, the message would need to be
evaluated to determine how successful it has been to the end user. The outcome should be
established in the strategy allowing the marketer to adapt and increase the overall
efficiency of the cloud marketing method.
DATABASE MARKETING
Today's Customer Relationship Management (CRM) systems use the stored data not only
for direct marketing purposes but to manage the complete relationship with individual
customer contacts and to develop more customized product and service offerings.
However, a combination of CRM, content management and business intelligence
tools are making delivery of personalized information a reality.
Marketers trained in the use of these tools are able to carry out customer nurturing, which
is a tactic that attempts to communicate with each individual in an organization at the
right time, using the right information to meet that client's need to progress through the
process of identifying a problem, learning options available to resolve it, selecting the
right solution, and making the purchasing decision.
DIRECT MARKETING
FEATURES OF FINANCE
Channelizing Funds: It is well established fact that financial system is a critical element of
any economy. Financial sector and financial markets perform the essential function of
channeling funds from people who have saved surplus funds by spending less than their
income to people who have a shortage of investible funds because their plans to spend
exceed their income.
Acquisition, Allocation & Utilization of Funds: Finance as a function deals with acquisition,
allocation and utilization of funds. A business must ensure that adequate funds are available
from the right sources at the right cost at the right time. It needs to decide the mode of raising
fund, whether it is to be through the issue of securities or lending from the bank. Once funds
are acquired the funds have to be allocated to various projects and services and finally the
objective of the business is to earn profits which on a very large extent depend upon how
effectively and efficiently allocated funds are utilized. Proper utilization of funds is based on
sound investment decisions, proper control and asset management policies and efficient
management of working capital.
ALLOYS HANDLED
SS based WCB Cobalt Nickel based Duplex
Alloys based Alloys Steels
Alloys
CF8 WCB Satellite-6 CW2M CD4MCUN
CF8M WCC Satellite-4 CW6M A995 1B
CF3 IC1020 Satellite-3 CW12MW CA6NM, etc.
etc.
CF3M IC1040 CW6MC
CN7M IC1050 INCONEL600
HE etc. IC4130 etc. Monels etc.
SINTERING CYCLE
Sintering cycle here is also called as accounting cycle.
MACHINERY
Muras Techno Casts makes use of Indian made machinery that integrates the
renowned standards and quality of German technology. Our array of machines
include:
Machine Manufacturer
COMPRESSOR CHICAGO
PNEUMATIC(PUNE)
4.1 CHAPTER 4
SWOT ANALYSIS
STRENGTHS:
Due to industrial growth, Precision Castparts Companies (PCC) holds
strong prospects for growth.
The annual growth rate of revenue of company is about 13.94%.
The strategic acquisitions of different markets enhances the strength of the
company.
PCC puts the great efforts in R&D activities to meet standard of industries.
PCC has acquired 362 positions in unit of fortune 500 in the year 2009.
PCC holds fair share markets in Europe, Asia and US.
WEAKNESS:
PCC also exhibits decrease in market share.
Due to economic recession all over the world, acquisitions become more
expensive and also increase in risk involved in it.
PCC depends on limited number of available customers for its revenues.
Due to world-wide economic downfall, company also has to face reduction
in number of orders from industries.
OPPORTUNITIES:
Due to increase in prices of fuel, demand for industrial parts for alternative
transportation also increases.
PCC can explore more opportunities with emerging market such as India
and China.
With increase in defense budget in US, more orders are available for
company for defense industry.
THREATS:
Reduced growth in markets of Europe and US also influence the company
revenues
The unstable prices of raw materials also effect the production of PCC.
Economic decline also affects the revenue of company as purchasing power
of the industry reduced with government policy.
Investment castings are easy to be deformed during production process. We can divide
the deformation into self micro-deformation, flaring deformation and warping
deformation.
*Self micro-deformation: gray iron investment castings are most easy to trace the
deformation in alloy materials. Grey iron castings shake out after cleaning, existing
residual stress is mainly residual thermal stress. In addition to make castings cold
cracked, the residual stress is also the main reason causing self micro-deformation. Even
if no more than yield strength of material, but in the role of residual stress, gray iron
castings will slowly produce micro-plastic deformation by time flies.
*Flaring deformation: Forming reason is that sand core or sand mould in the opening
size hinders the contraction of investment castings, thus free structural part of castings
produce plastic deformation, resulting in a flaring deformation defect.
1. Before inject wax into mould, put the mould in wax injection room to keep the mould
temperature is the same as that of wax injection room. After that we start to do wax
injection.
2. Test the wax pattern ourselves after wax patterns are finished to check whether there is
any problem. Wax pattern should be unified laid and avoid overlapping and dangling.
3. Coming out from furnace, when the temperature of module is still high, we should
avoid overlapping and do it regularly so that the deformation is in the same direction,
4. The material of collection fixture for castings should be hard material and wear
resistance.
Investment castings will have great influence on the deformation of mechanical products.
So the investment castings with bad quality will seriously affect the service life of
mechanical products. So once find any deformation, we should carry on timely
correction.
CONCLUSION
Internship was started with the company’s vision, mission. Internship was
successfully completed with the observation and the learning activities of
human resources, marketing, and finance. This internship program was very
useful to know about the company and thanks for my guides who have
supported me to do this internship successfully.
BIBLOGRAPHY
Firstly, I would like to thank my guides Prof. Madhukumar Sir and Prof.
Dinesh Sir for giving me this great opportunity for doing this internship in
this company.
I would like to dedicate this project to my respective guides, parents for
their support and guidance throughout the project.