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Applied Energy 113 (2014) 1315–1322

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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Preparation and characterization of fuel pellets from woody biomass,


agro-residues and their corresponding hydrochars
Zhengang Liu, Augustine Quek, R. Balasubramanian ⇑
Minerals, Metals and Materials Technology Center, National University of Singapore, Singapore 117576, Singapore
Department of Civil and Environmental Engineering, National University of Singapore, Singapore 117576, Singapore

h i g h l i g h t s

 The fuel pellets from raw biomass and corresponding hydrochar were prepared.
 Hydrochar pellet had increased mechanical strength and improved fuel quality.
 Liquid bridge and enhanced attractive forces were formed within hydrochar pellet.
 Hydrochar pellets were more suitable for power generation than raw biomass pellets.

a r t i c l e i n f o a b s t r a c t

Article history: Two types of biofuel pellets were prepared from raw biomass and the corresponding hydrochar. Fuel
Received 12 June 2013 qualities of the two types of pellets including pellet density, mechanical strength and combustion char-
Received in revised form 26 August 2013 acteristics were investigated. The results showed that the hydrochar pellets had higher fixed carbon con-
Accepted 30 August 2013
tents, elevated heating values and enhanced mass densities in comparison to those raw biomass pellets.
Available online 27 September 2013
The presence of extractives led to the low tensile strength of biomass pellets, while the formation of
liquid bridge and significantly enhanced attractive forces including H-bonding and van der Waal’s forces
Keywords:
mainly contributed to the strong bonding within the matrix of hydrochar pellets. The hydrochar pellets
Pelletization
Tensile strength
combusted at elevated temperatures and wide temperature ranges compared to biomass pellets. The high
Hydrochar pellet mechanical strength, low moisture uptake and improved combustion property indicated that hydrochar
Fuel quality pellets were more suitable than raw biomass pellets as solid biofuels. The present study demonstrated
that hydrothermal carbonization (HTC) combined with pelletization provides an alternative for solid bio-
fuel production from biomass resources, especially for the abundant agricultural residues.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction In addition, the improved fuel quality enables biomass pellets suit-
able for many industrial and residential applications including
The utilization of renewable biomass energy is increasingly combustion in grate furnace and gasification in fluidized bed fur-
important in response to continuously growing energy demand, nace. The global pellet market has experienced a rapid growth dur-
depletion of conventional fossil fuels and the need for significant ing the last decade and is expected to have even a faster growth in
reduction of greenhouse gas emissions. However, the inherent the near future [6].
properties of biomass feedstocks such as high dust levels and Additionally, in view of the seasonal availability of biomass
low bulk density together with a wide range of physical shapes cre- feedstocks, the medium or long-term storage property of biomass
ate big challenges for their handling logistics and combustion tech- pellets under ambient weather conditions is one of major concerns.
nology [1,2]. By pelletization, raw biomass can be converted into a Therefore, good mechanical durability such as high tensile strength
pellet form with improved fuel quality such as increased bulk den- and low moisture uptake is highly desirable for biomass pellets.
sity, and uniformed shape and size [3–5]. The increased bulk den- For example, high moisture uptake by biomass can lead to pellet
sity can reduce the storage and transportation costs while the disintegration and provide a conducive environment for microbial
uniformed dimensions facilitate the handling and feeding issues. and biochemical activity during the storage [7–9]. Moreover, the
evaporation of the moisture during combustion reduces the net en-
ergy output and the high moisture content is also closely associ-
⇑ Corresponding author at: Department of Civil and Environmental Engineering,
ated with high emissions of air pollutants [1]. As for the bonding
National University of Singapore, Singapore 117576, Singapore. Tel.: +65 65165135;
fax: +65 67744202.
forces of integrating the particles into the pellet, several
E-mail address: ceerbala@nus.edu.sg (R. Balasubramanian). mechanisms have been proposed such as attractive forces

0306-2619/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.apenergy.2013.08.087
1316 Z. Liu et al. / Applied Energy 113 (2014) 1315–1322

(H-bonding or van der Waals forces) and mechanical interlocking used in the present study. The hydrochar was prepared from typi-
between fibers and particles [10]. The mechanical strength of the cal HTC of biomass materials and detailed procedures can be found
pellets is affected by many factors including compression force elsewhere [15]. Briefly, around 10 g of biomass was loaded with
and temperature, the particle size and chemical composition of 100 ml de-ionized water into a 500-ml autoclave and the reactor
biomass feedstocks [11–13]. For example, due to the increased lig- was heated to 250 °C (pressure around 4.2 MPa). After maintaining
nin content, the pellets made from steam-exploded poplar wood at 250 °C for 20 min, the reactor was cooled to room temperature.
resisted higher breaking forces than untreated poplar pellets The hydrochar was recovered as a solid residue by vacuum filtra-
[13]. As for the influence of pelletization conditions, the lignin in tion, and then washed using de-ionized water. The resultant
biomass can serve as natural binder when pelletization tempera- hydrochar samples were designated as ‘‘xx-HC’’, where the xx re-
ture is higher than lignin’s phase transition temperature, and con- ferred to the parent biomass. Prior to pelletization, raw biomass
sequently the resultant biomass pellets have high tensile strength and the corresponding hydrochar were dried at 60 °C and milled
[14]. Generally severe conditions, such as high temperature, ele- to less than 150 lm.
vated compressive force and binder addition, result in high tensile
strength of the pellets. However, the increased severity also means
2.2. Preparation and characterization of the pellet
increased energy consumption and is therefore not favorable for
industrial pellet production.
The pellet was prepared using a single pelletizer without any
In comparison to raw biomass, biomass pellets have obviously
additional binder at room temperature. The assembly consists of
improved fuel quality. However, biomass pellets may still not be
two parts: (1) a piston with 13.2 mm in diameter and 30 mm in
the ideal fuels because of the high moisture affinity and the rela-
length, (2) a cylinder with 13.5 mm inside diameter and 40 mm
tively weak durability, especially for the pellets made from agricul-
length. The end of the die is closed using a removable backstop.
tural residues [7–9]. In addition, raw biomass as a direct fuel suffers
The biomass/hydrochar was loaded stepwise in same amounts into
from serious slagging and fouling problems and these ash-related
the pelletizer, and then compressed at a maximum pressure of
problems are still not addressed while converting biomass into
280 MPa. After holding 5 s at the maximum pressure, the pellets
their pellet forms. Therefore, it is necessary to pre-treat biomass
were removed from the die by removal of the backstop and pushed
feedstocks prior to pelletization to overcome the practical problems
out by applying pressure on the pellets. The L/D of the pellets was
mentioned above. Hydrothermal carbonization (HTC) is a promis-
around 0.9 and at least 6 pellets were made for each sample.
ing pre-treatment method to upgrade diverse biomass feedstocks.
Proximate analysis was carried out according to the Standard
HTC simulates natural coalification in coal petrology, involving
Practice for the Proximate Analysis of Coal and Coke (GB/T212-
the decomposition and carbonization of biomass material in water
2001) using a Kaiyuan 5E-MAG6600 Automatic Proximate
medium at desired temperature and autogenous pressure. The fuel
Analyzer (China). Higher heating value (HHV) was calculated
quality of raw biomass can significantly be increased by HTC and
according to the equation HHV = 0.312 FC + 0.1534 VM, FC and
the resultant hydrochar has similar fuel quality to that of lignite
VM were the percent of fixed carbon and volatile matter of the fuel,
[15]. More importantly, the ash content of hydrochar is significantly
respectively [20]. The micrograph of pellet surface was recorded on
lower relative to its parent biomass, suggesting potentially miti-
a Zeiss light microscopy (Germany).
gated ash-related problems by the use of hydrochar [15,16]. Com-
The mechanical strength of the pellet was analyzed on an
pared to the raw biomass pellets, the fuel quality of hydrochar
Instron Universal Tester (USA). The cylindrical pellet was horizon-
pellets is expected to be further improved due to the increased fuel
tally placed between two anvils and compressive force was applied
quality of the hydrochars. Therefore, HTC of biomass feedstocks,
to the side of the pellet. The tester was run at a compression rate of
combined with pelletization, is potential to provide a better alter-
1 mm/min, and stopped after the pellet was fractured or broken.
native for the utilization of biomass feedstocks, addressing the
The tensile strength (TS) was calculated by the following equation
drawbacks of handing logistics and combustion characteristics de-
[13]:
rived from raw biomass materials. Although biomass pellets have
been extensively studied in recent years, these studies have been
2F
focused largely on woody biomass pellets, instead of the most TS ¼ ð1Þ
abundant agricultural residues which are of growing concern
pld
[3,17,18]. In addition, the recent studies mainly concern on the where F was maximum compressive force; d and l were pellet diam-
mechanical durability of biomass pellets while combustion behav- eter and length, respectively.
ior of the pellets is sparsely reported [4,5]. In the case of hydrochar Prior to the moisture uptake test, the pellets were dried at
pellets, only one report is available in the literature about woody 105 °C for 24 h. The moisture uptake of the pellets was measured
biomass-derived hydrochar pellets to date [19]. in a humidity chamber which was set at 25 °C and 60% relative
In the present study, hydrochar pellets were prepared from humidity. The weight of the sample was measured every 15 min
woody biomass and agricultural wastes, and their corresponding for the first hour followed by every 1 h for the following 8 h. Three
raw biomass pellets were also prepared under identical operating replicates were measured for each set of pellet samples and thin-
conditions for comparison. The fuel qualities of hydrochar pellets layer drying formulation was adopted for the kinetic analysis of
and raw biomass pellets were evaluated and compared in terms moisture uptake [18].
of pellet density, mechanical strength and combustion characteris- Thermogravimetric analysis (TGA), the most useful and quick
tics. In addition, the bonding mechanism of hydrochar pellets was technique for evaluating combustion characteristics of solid fuel,
also proposed. was carried out on a thermobalance TGA-Q500 (USA). All combus-
tion experiments were conducted at atmospheric pressure, using
2. Experimental temperature range from room temperature to 850 °C with a heat-
ing rate of 20 °C/min and an air flux of 150 ml/min. Limited by the
2.1. Materials size of the sample pan, the pellet was broken into small parts using
a razor blade manually and a small mass (approximately 15 mg for
Woody biomass (pinewood sawdust (PS)) and agro-residues raw biomass pellets and 25 mg for hydrochar pellets) was used to
(rice husk (RH), coconut fiber (CF) and coconut shell (CS)) were evaluate combustion behavior.
Z. Liu et al. / Applied Energy 113 (2014) 1315–1322 1317

3. Results and discussion with the applied pressure was observed during densification of
palm fiber and shell [26]. Even though low pressure and room tem-
3.1. Proximate analysis and density analysis perature were used for pellets preparation, the mass densities of
hydrochar pellets prepared in the present study were similar to
The proximate analyses of raw biomass, hydrochar and their those of hydrochar pellets prepared under severe pelletization con-
corresponding pellets are presented in Table 1. The hydrochars ex- ditions [19]. The pelletization conditions are associated with pro-
cept RH-HC had improved fuel quality than raw biomass including duction costs and required pellet properties and should therefore
reduced ash content and enhanced energy density. The decreased be optimized to achieve the maximum environmental and eco-
ash content of the hydrochars is ascribed to the dissolution of con- nomic benefits of hydrochar pellets.
siderable fraction of inorganics originally contained in raw biomass The mass density and energy density of hydrochar pellets were
in water during HTC [21,22]. It can be seen that fuel qualities of the higher than their corresponding raw biomass pellets and these val-
hydrochars except that of RH-HC were higher than those of their ues were well above the threshold for industrial fuel pellet produc-
parent biomass. More importantly, by pelletization the fuel quality tion [27]. In view of extremely low ash content and significantly
was further enhanced for both raw biomass and the hydrochars: high energy density, hydrochar pellets, with the exception of RH-
decreased moisture content, increased fixed carbon content, re- HC pellets, are therefore more suitable than raw biomass pellets
duced ash content and elevated HHV. For example, the fixed car- for their use as solid biofuels [27].
bon ratios in all combustible carbon were 22.26% and 42.51% for
CF and CF-HC, respectively, which were increased to 33.78 and
3.2. Mechanical strength
46.56% for CF pellet and CF-HC pellet, respectively. As a result of
the increased fixed carbon ratios, the HHVs also increased by
Fig. 1 shows the curves of compressive force against compres-
10.94% (from 15.90 to 17.64 MJ/kg) and 4.87% (from 20.55% to
sive distance of raw biomass pellets and hydrochar pellets. The
21.55%) for CF pellet and CF-HC pellet. In addition, a notable de-
maximum compressive forces and tensile strengths for all the pel-
crease of the ash content was also observed by pelletization, which
lets are presented in Table 2. Tensile strength of raw biomass pel-
is possibly associated with the increased combustion temperature
lets was in the following order: PS (3.91 MPa) > RH (2.05 MPa) > CF
of the pellets compared to that of powder fuel [23,24]. For exam-
ple, the ash content decreased by 21.14% and 32.71% for CF (from
5.65% to 4.45%) and CF-HC (from 2.14% to 1.44%), respectively. 2500
The decreased ash contents and decreased moisture contents im- CF pellet
plied that higher thermal efficiency could be achieved during the CF-HC pellet
combustion of hydrochar pellets. RH pellet
2000 RH-HC pellet
The mass density of the pellets is related to its energy density CS pellet
Compressive force (N)

and mechanical strength. In the present study, the mass density CS-HC pellet
was calculated based on the volume and mass of the pellets and PS pellet
1500 PS-HC pellet
the results are shown in Table 1. As expected, the mass density
was further increased significantly for both raw biomass and the
hydrochars by pelletization (by the range from 180% to 482% for 1000
all the pellets). The hydrochars had higher mass density than par-
ent biomass and consequently, the mass density of hydrochar pel-
lets was higher than that of their parent biomass pellets. RH and
500
RH-HC pellets exhibited the highest densities of 1093 and
1334 kg/m3 among all the pellets made from the raw biomass
and the hydrochars, respectively. The high mass densities of RH
0
and RH-HC pellets can be ascribed to the presence of the silica in 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
the RH and RH-HC [25], and this explanation is consistent with Distance (mm)
high ash contents as revealed by the proximate analysis.
Pelletization pressure plays an important role in mass density of Fig. 1. Compressive force versus distance curves of the pellets prepared from raw
the pellet. As an example, an exponential increase in mass density biomass and corresponding hydrochars.

Table 1
Proximate analysis, mass and energy densities of raw biomass, hydrochars and their corresponding pellets.

Sample Volatile matter (%) Fixed carbon (%) Ash (%) Moisture (%) HHV (MJ/kg) Mass density (kg/m3) Energy density (GJ/m3)
CF 65.50 18.75 5.65 10.10 15.90 169 2.69
CF pellet 56.94 28.54 4.45 10.07 17.64 984 17.36
CF-HC 53.50 39.56 2.14 4.80 20.55 242 4.98
CF-HC pellet 50.68 44.16 1.24 3.92 21.55 1153 24.85
RH 64.48 10.18 17.12 8.22 13.07 296 3.87
RH pellet 63.73 13.23 15.01 8.03 13.90 1093 15.19
RH-HC 50.81 16.22 27.90 5.07 12.85 381 4.90
RH-HC pellet 45.93 25.77 23.28 5.02 15.08 1334 20.12
CS 75.27 18.28 1.21 5.24 17.25 310 5.35
CS pellet 74.53 19.72 1.14 4.61 17.59 1101 19.37
CS-HC 73.20 20.25 0.69 5.86 17.55 411 7.21
CS-HC pellet 50.86 43.87 0.41 4.86 21.49 1153 24.78
PS 82.19 8.77 0.88 8.16 15.34 286 4.39
PS pellet 82.82 10.97 0.75 5.46 16.13 1141 18.40
PS-HC 56.32 39.20 0.68 3.86 20.87 312 6.51
PS-HC pellet 55.31 40.47 0.36 1.86 21.74 1191 25.89
1318 Z. Liu et al. / Applied Energy 113 (2014) 1315–1322

Table 2
Maximum compressive forces, tensile strengths, length expansions and moisture uptakes of the pellets prepared from raw biomass and corresponding hydrochars.

Sample Maximum compressive Tensile strength Length expansion (%) Equilibrium moisture Moisture uptake
force (N) (MPa) content (%) rate (103) (min)
CF pellet 375 1.51 8.70 3.43 1.0
CF-HC pellet 1867 7.50 0.52 1.79 9.9
RH pellet 515 2.05 7.26 3.26 7.1
RH-HC pellet 1049 4.21 0.71 2.29 12.6
CS pellet 246 0.96 9.73 3.20 8.7
CS-HC pellet 746 2.97 0.69 2.31 12.2
PS pellet 990 3.91 7.77 4.08 8.1
PS-HC pellet 1755 7.10 0.55 1.16 7.1

(1.51 MPa) > CS (0.96 MPa). In the present study, the lignin origi- As shown in Table 2, the tensile strength of hydrochar pellets
nally contained in raw biomass cannot act as a binder due to the was significantly increased in comparison to that of raw biomass
low pelletization temperature. Therefore, the bonding forces in- pellets, especially for CF pellet (1.51 MPa) and CF-HC pellet
volved in raw biomass pellets are mainly related to attractive (7.50 MPa). As a direct comparison, the tensile strength of hydro-
forces including H-bonding, van der Waals force and mechanical char pellets was greatly higher than those of raw biomass pellets
interlocking. The extractives in biomass plays a significant role in and pretreated biomass pellets reported in the literature
the attractive forces of adjacent lignocellulose particles; its pres- [3,4,13,17,28]. The extremely high tensile strength suggests the
ence leads to a weak H-bonding and van der Waal’s forces by pre- presence of strong bonding forces between hydrochar particles
venting a close contact between adjacent bonding sites [12,28]. It within hydrochar pellets and the unique property of the hydrochar
is obviously that the tensile strength of raw biomass pellets is con- contributes to the strong bonding forces as explained in detail
sistent with the content of extractives in raw biomass (the extrac- below.
tives contents of raw biomass were in the order: PS (4.0%) < RH Firstly, the high molecular organic compounds provided liquid
(6.2%) < CF (6.9%) < CS (8.4%)). This finding implies that the bond- bridge between adjacent particles within hydrochar pellets. After
ing forces within raw biomass pellets can be mainly ascribed to HTC, considerable amount of polar organic compounds (so called
attractive forces. bio-oil) deposits on the surface of the hydrochar [29]. Similar to
Fig. 2a shows the physical appearances of the pellets made from water, these organic compounds can bridge the adjacent particles
raw biomass and the hydrochars. As can be seen, the hydrochar by forming liquid bridge during pelletization, resulting in high
pellets had much smoother surface than that of raw biomass pel- mechanical strength of hydrochar pellets due to the formed liquid
lets. The surface micrographs of the pellets were examined at a bridge [30]. In addition, the liquid bridge is affected by capillary
magnification of 200 (shown in Fig. 3) to further investigate bond- pressure, surface tension and viscose force, and a stronger strength
ing mechanism within the pellets. From the micrograph, it can be of liquid bridge within hydrochar pellets can be expected because
seen that the surface of hydrochar pellets was very uniform with- of the higher viscose force of organic compounds than that of the
out obvious void spaces. In contrast, a substantial amount of voids water [30].
and gaps existed on the surface of raw biomass pellets. These Secondly, enhanced attractive forces within hydrochar pellets
spaces can reduce the pellet resistance to the deformation and pro- were probably formed due to the increased polar functional groups
mote the relative movement of the particles within the pellet ma- on the surface of the hydrochars, high contact surface area be-
trix, leading to weak mechanical durability. tween hydrochar particles and the absence of the extractives in
As shown in Fig. 2b, as a representative sample, the PS pellet de- hydrochars. HTC creates more functional groups on the surface of
formed mainly in axial direction (the biomass was fed to the cylin- the hydrochars relative to those on raw biomass and totally re-
der several times and the deformation implied heterogeneous moves the extractives originally contained in raw biomass
structures within PS pellet) under the application of compressive [31–33]. For example, the contents of total oxygen-containing
force. In contrast to the PS pellet, the PS-HC pellet broke into two groups (hydroxyl, carboxyl and carbonyl groups) were reported
halves in its radial direction, reaching a definite breaking force to have been increased 98% and 62% for PS and RH by
and the broken cross sections confirmed the homogenous structure hydrothermal treatment at 250 °C, respectively [31]. Increased po-
within the PS-HC pellet. The definite maximum resistant force and lar functional groups entail strong electrostatic attraction includ-
breaking pattern also suggests the strong bonding within hydro- ing H-bonding and van der Waal’s forces. As an example, the
char pellets. bond strength of H-bonding can reach 2.5–120 kJ/mol and the
bond lengths vary between 0.12 and 0.32 nm depending on the
bond strength. Therefore, by compressing the hydrochar particles
to reach a distance of less than 0.32 nm, increased H-bonding can
occur due to increased oxygen-containing groups on the surface.
Meanwhile, the absence of the extractives in the hydrochars also
facilitated the formation of strong attractive forces between adja-
cent hydrochar particles [12,29,33]. As for the enlarged contact
surface, it was ascribed to the highly friable property of the hyd-
rochars caused by the increased lignin content [15]. As a result of
the high friability, the hydrochar broke into the small particles un-
der applied compressive force during pelletization. Consequently,
the contact area between adjacent hydrochar particles was en-
larged compared to that of raw biomass. The increased contact sur-
Fig. 2. Appearances of (a) the pellets prepared from raw biomass and correspond-
ing hydrochars and (b) broken PS pellet and PS-HC pellet reaching maximum
face area further enhanced liquid bridge and attractive forces
compressive forces. between adjacent particles [34]. Finally, mechanical interlocking
Z. Liu et al. / Applied Energy 113 (2014) 1315–1322 1319

Fig. 3. Micrograph of the surface of raw biomass pellets and corresponding hydrochar pellets.

possibly also played an increased role within hydrochar pellets and reached the highest expansion 7.75% after 4 days. In the case
than raw biomass pellets due to the increased surface area and of hydrochar pellets, limited length expansions were observed (less
pore structure of hydrochar particles [32]. than 0.71%) and reached their maximum within 2 days. The limited
Some particles were detached from the surface of raw biomass length expansions of hydrochar pellets confirmed the strong bond-
pellets during 2-week storage and the surface became coarser, ing between hydrochar particles and the excellent durability of
especially for CS pellet. This was probably caused by the elastic hydrochar pellets.
recovery of raw biomass particles and also indicated the weak It is worthily to note that agro-residues pellets suffer from weak
bonding within raw biomass pellets. Fig. 4 shows the detailed mechanical durability [18] and this can also be confirmed from the
length expansion of the pellets. The length expansions for the lower tensile strength of CF, CS and RH pellets in comparison to
hydrochar pellets were far lower than those of raw biomass pellets. that of PS pellet. In the present study, the hydrochar pellets made
For all the raw biomass pellets, there was a notable length expan- from agricultural biomass had a comparable tensile strength to
sion within the initial 2 days, and no obvious expansion was ob- woody biomass pellets and the CF-HC pellet even had higher ten-
served after 4 days of storage. For example, length expansions of sile strength than PS-HC pellet. Therefore, HTC combined with pel-
PS pellet reached 4.9% and 6.9% after 1 and 2 days, respectively letization narrows the difference between the agricultural and
1320 Z. Liu et al. / Applied Energy 113 (2014) 1315–1322

12 1.2
100
A 1.0
10
80
Length expansion (%)

0.8

DTG (%/sec)
TG (%)
8 60
CF pellet 0.6
CF-HC pellet
6 PS pellet 40
0.4
PS-HC pellet
RH pellet
RH-HC pellet 20 0.2
4 CS pellet
CS-HC pellet
CF pellet 0 0.0
2 CF-HC pellet
0 200 400 600 800
Temperature (oC)
0
0 2 4 6 8 10 12 14 16 1.0
Time (day) 100
B
0.8
Fig. 4. Moisture uptakes of raw biomass pellets and corresponding hydrochar 80
pellets at 25 °C and 60% relative humidity.

DTG (%/sec)
0.6

TG (%)
60
PS pellet
0.4
woody biomass, overcoming the existing hurdle for the agricul- 40 PS-HC pellet
tural residues pelletization. In addition, high friability of the hyd-
rochars decreases the influence of starting particle size on pellet 20 0.2
durability and is helpful to reduce the production cost of the pel-
lets compared to raw biomass [35]. 0 0.0

0 200 400 600 800


3.3. Moisture uptake o
Temperature ( C)

The moistures content of the pellets against the exposure time


are presented in Fig. 5. The raw biomass pellets exhibited higher 100 C 1.8
moisture uptake than their corresponding hydrochar pellets and
no obvious moisture adsorption was observed after 7 h for raw bio- 80 1.5
mass pellets and 4 h for hydrochar pellets. Equilibrium moisture

DTG (%/sec)
1.2
TG (%)

contents and adsorption rates are summarized in Table 2. The 60


raw biomass pellets exhibited the most hygroscopic behavior and CS pellet 0.9
had the equilibrium moisture contents higher than 3.20%. The 40 CS-HC pellet
moisture uptake of hydrochar pellets significantly decreased com- 0.6
pared to that of the corresponding raw biomass pellets and the 20
0.3
equilibrium moisture contents were around 2.0%. The biggest dif-
ference of the equilibrium moisture content between raw biomass 0
0.0
pellets and hydrochar pellets was observed for the PS pellet (4.08%)
0 200 400 600 800
and PS-HC pellet (1.16%). The lower moisture uptake of hydrochar o
Temperature ( C)

105 1.4

4.0
PS pellet
PS-HC pellet
90
D 1.2
RH pellet
RH-HC pellet 1.0
CS pellet
DTG (%/sec)

75
CS-HC pellet
Moisture content (%)

0.8
TG (%)

3.0 CF pellet
CF-HC pellet
60
RH pellet 0.6
RH-HC pellet
45 0.4
2.0
0.2
30
0.0
1.0 15
0 200 400 600 800
o
Temperature ( C)
0.0 Fig. 6. TG and DTG curves of raw biomass pellets and hydrochar pellets in an air
0 2 4 6 8 10 flow rate of 150 cm3/min at a heating rate 20 °C/min.
Time (h)

Fig. 5. Length expansions of raw biomass pellets and corresponding hydrochar pellets is mainly ascribed to the lower surface area exposed to air
pellets. in comparison with raw biomass pellets.
Z. Liu et al. / Applied Energy 113 (2014) 1315–1322 1321

Table 3
The characteristic combustion parameters for the pellets prepared from raw biomass and their corresponding hydrochars.

Fuel Initial combustion Temperature at maximum Final combustion Maximum weight


temperature (°C) weight loss rate (°C) temperature (°C) loss rate (%/s)
CF pellet 251 275 466 1.04
CF-HC pellet 281 481 643 0.13
CS pellet 267 290 340 1.64
CS-HC pellet 369 508 616 0.14
PS pellet 290 333 464 0.70
PS-HC pellet 291 472 700 0.10
RH pellet 269 297 345 1.18
RH-HC pellet 277 502 661 0.08

The increased moisture resistance together with enhanced ten- Hydrochar pellets with the exception of RH-HC pellet had in-
sile strength and decreased length expansion indicated that hydro- creased fixed carbon contents, higher heating values and decreased
char pellets had more favorable physical properties than raw ash contents compared to those of raw biomass pellets. Hydrochar
biomass pellets as a solid biofuel. pellets exhibited high mechanical strength, at least 1.8 times high-
er tensile strength than raw biomass pellets prepared under iden-
3.4. Combustion characteristics tical conditions. Apart from enhanced attractive forces, liquid
bridges represent the main bonding mechanism within hydrochar
Thermal gravimetric (TG) and differential thermal gravimetric pellets. The moisture uptake was decreased from more than 3.2% of
(DTG) profiles depicting the combustion process of raw biomass raw biomass pellets to less than 2.0% for corresponding hydrochar
pellets and hydrochar pellets are presented in Fig. 6. The character- pellets. In addition, the length expansions decreased by more than
istic temperatures and peak points of the combustion process are 90% from raw biomass pellets to corresponding hydrochar pellets.
summarized in Table 3. From TG curves, it was clearly seen that The hydrochar pellets had improved combustion characteristics
hydrochar pellets had decreased residues after combustion than than their corresponding raw biomass pellets: elevated combus-
corresponding raw biomass pellets with the exception of RH-HC tion temperature ranges, decreased maximum weight loss rates
pellet. Taking into account that the temperature value at the max- and reduced residues, therefore high combustion efficiency and
imum weight loss rate is inversely proportional to reactivity, low pollutant emissions are expected for hydrochar pellets. In
hydrochar pellets had lower reactivities compared to raw biomass addition, hydrochar pellets made from agricultural residues had
pellets [36]. The combustion of hydrochar pellets shifted to higher similar fuel qualities to those of woody biomass.
temperature ranges and the final combustion temperatures shar- The increased mechanical durability and significantly improved
ply increased compared to their corresponding biomass pellets, combustion characteristics suggested that hydrochar pellets are
for example, from 466 °C for CF pellet to 643 °C for CF-HC pellet, more suitable as solid fuels in comparison to raw biomass pellets.
and from 464 °C for PS pellet to 700 °C for PS-HC pellet. The Therefore, hydrothermal carbonization combined with pelletiza-
combustion of CF pellet occurred in two separated temperature tion provides an alternative for biofuel production from biomass
ranges (200–325 °C and 325–466 °C), caused by the big difference feedstocks in the form of easily friable pellets, especially for abun-
of the reactivities among different constituents. Like all hydrochar dant agricultural residues.
pellets, the combustion of CF-HC pellet occurred in a continuous
temperature range of 281–643 °C (369–616 °C for CS-HC pellet; Acknowledgements
278–700 °C for PS-HC pellet and 277–661 °C for RH-HC pellet). In
addition, the maximum weight loss rates also drastically decreased This work was financially supported by the National Environ-
for hydrochar pellets. As an example, the rates decreased from ment Agency of Singapore (NEA) under the Environment Technol-
1.04%/s for CF pellets to 0.13%/s for CF-HC pellets, and from ogy Research Program (Grant #302-000-001-490) and Minerals,
0.70%/s for PS to 0.10%/s for PS-HC pellets. The increased final tem- Metals and Materials Technology Centre (M3TC) (Grant #261-
peratures and the decreased maximum weight loss rates indicated 501-010-414).
that the hydrochar pellets combusted in a more moderate way
than raw biomass pellets. The continuous and elevated combustion
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