Installation Instructions for 2PT Automatic Car Door

Mechanism, Type A2

Installation Instructions for 2PT

Automatic Car Door Mechanism,
Type A2

V01/13 (20/02/13)
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Contents

Contents

3-4 1. Package contents

5-6 2. Shaft Safety Switches Installation (Optional)

7-8 3. SILL Installation

9-12 4. Car Door Mechanism Installation

13-15 5. Panels Installation

16-17 6. Panels Gap

18-19 7. Skate Installation

03 Installation Instructions for 2PT Automatic Car Door
Mechanism, Type A2

1. Package contents
 04
Package contents

1. PACKAGE CONTENTS

Package contents of car door mechanism

Car door mechanism

Battery
Skate

SILL

Optional: Photocell
Set contents
SET FOR GIBS 2PT & 2PC A2 SET FOR DOOR SUSPENSION 2PT & 2PC A2
PART PCS PART PCS
FLANGE HEX NUT Μ8 DIN 6923 4 FLANGE HEX NUT Μ8 DIN 6923 4
JAM NUT Μ8 DIN 936 4 GALVANISED COACH BOLTS Μ8x13 DIN 603 3,5mm 4
LOCK SPACER Φ8 DIN 6798-AZ 4 PANEL SPACER 4
GALVANISEZ COACK BOLTS Μ8x13 DIN 603 3,5mm 4
GIBS 4
DOOR GIBS AXLE-Α2 4 SET FOR SILL ASSEMBLY 2PT A2
SET FOR CAR DOOR MECHANISM PART PCS
PART PCS SLOTTED FLAT HEAD SCREWS Μ5x10 DIN 963 4
HEX NUT Μ10-1,5 DIN 934 4 FLANGE HEX NUT Μ6 DIN 6923 12
SPACER Φ10 WITH EXTERNAL Φ30 DIN 9021 4 CLIPS FOR BOLTS Μ5 (RAPIDA "U" - TR 521 2B) 4
LOCK SPACER Φ10 DIN 6798-AZ 4 GALVANISED COACH BOLTS Μ6x16 DIN 603 12
SQUARE OF CABIN ROOF 4

Set contents for shaft safety switch (Optional)

SET SHAFT SAFETY SWITCH FOR TELESCOPIC CAR DOOR DRIVER R SET SHAFT SAFETY SWITCH FOR TELESCOPIC CAR DOOR DRIVER L
PART PCS PART PCS
SOCKET HEAD CAP SCREW Μ6X16 DIN 912 2 SOCKET HEAD CAP SCREW Μ6X16 DIN 912 2
FLANGE HEX NUT Μ6 DIN 6923 2 FLANGE HEX NUT Μ6 DIN 6923 2
SPACER Φ6 DIN 125Α 2 SPACER Φ6 DIN 125Α 2
MAGNETIC PLASTIC STEM 200mm 1 MAGNETIC PLASTIC STEM 200mm 1
MOUNTING BRACKET OF CAR MECHANISM MAGNET MOUNTING BRACKET OF CAR MECHANISM MAGNET
1 1
2PΤR A1-A2/3PΤR 2PΤL A1-A2/3PΤL
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Shaft safety switch Installation (Optional)

2. Shaft safety switch Installation (Optional)

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Shaft safety switch Installation (Optional)

2. SHAFT SAFETY SWITCH INSTALLATION

Use the “Set Safety Switch for telescopic car door L or R” in order to install shaft safety switches.
A

FLANGE HEX NUT M6 DIN 6923

A

SOCKET HEAD CAP SCREW

M6x16 DIN 912

SPACER Φ6 DIN 125Α

MOUNTING BRACKET OF
CAR MECHANISM MAGNET GAP BETWEEN MAGNET & SENSOR
7-12mm

MAGNET
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SILL Installation

3. Sill Installation
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SILL Installation

3. SILL INSTALLATION

Step 1: Place the SILL above its base. SILL must be placed as shown in the right picture.

(Set for sill assembly 2PT A2

Tools: Key Νο 10)
SILL

This surface of the sill

must be on the side
of the cabin.

M6 DIN 6923

M6x16 DIN 603

FLOOR
LEVEL

30mm
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Car door mechanism installation

4. Car door mechanism installation

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Car door mechanism installation

4. CAR DOOR MECHANISM INSTALLATION

Step 1: Place the special square head screws to the roof guide rails
(Set for car door mechanism)

Step 2: Place the car door mechanism above the cabin, so that the zero point of the mechanism will be on the
cabins closing corner panel and across the zero point of the door mechanism (in case of landing door mechanism
pre-installation)
(Set for car door mechanism
Tools: Key Νο 17)

Μ10 DIN 934

Φ10 DIN 125 Α

Mechanism
zero point

Zero point
of cabin’s closing
corner panel
 11
Car door mechanism installation

Step 3: Leveling of car door mechanism towards the horizontal plane.

(Tools: Bubble level)

Screws for the adjustment

Mechanism’s guides of brackets

By placing the bubble level horizontally on the guides of the car door mechanism, check its flatness and
adjust it if necessary by the screws of the mechanism’s brackets.

Step 4: Leveling of the car door mechanism towards the vertical plane.
(Tools: Bubble level)
Point where spacers
can be placed in order to
adjust the flatness of the
mechanism, if necessary.

By placing the bubble level vertically on the guides of the car door mechanism, check its flatness and adjust it
if necessary, by placing spacer between the bracket and and the guide rail of the cabin.
 12
Car door mechanism installation

Step 5: Check if the car door mechanism is parallel to the entrance of the cabin.
d=15,00mm
from the rear side of the
mechanism to the external
side of cabin’s corner panel.

d
When the installation of landing door frame and mechanism is taking place firstly and the installation of the cabin
and the car door mechanism, check the distance between the rear side of the cabin and the landing door
mechanism to be 186mm, for the correct placement of the car door mechanism.
between the rear sides of cabin and
landing door mechanism
d=186,00mm
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Panels installation

5. Panels installation
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Panels installation

5. PANELS INSTALLATION
Step 1: First, assemble the suspension bolts of panels with flange hex nut.
(Set for door suspension 2PT & 2PC A2)

Μ8x13 DIN 603

Μ8 DIN 936

Step 2: Suspend the panels at the plate

by using the suspension bolts and starting
from the slow plate.
(Tools: Key Νο 13)

Car
Plate
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Panels installation

Step 3: Assemble the door gibs plate and place them to the door panel by using the suspension bolts. This can
be done in the same way as for suspending panels at the mechanism.
(Set for gibs 2PT & 2PC A2
Tools: Spanner Νο 13)
Μ8 DIN 936

Φ8 DIN 6798 ΑΖ

Door gibs plate

Door gibs

Step 4: Place the side reinforcement of the panel.

(Tools: Allen Key Νο 4)

Panel side
reinforcement

Μ5x12 DIN 912 Μ5 DIN 6923

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Panels Gap

6. Panels gap
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Panels Gap

6. PANELS GAP
a. Between panels
3mm ~ 5mm

L 7mm

Gap between panels

3mm~5mm

Gap between
panels and
header 2~3mm
L

b. Between panels - SILL

Gap between panel

and SILL 3mm~5mm
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Skate installation

7. Skate installation
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Skate installation

7. SKATE INSTALLATION
Step 1: Place the skate.
(Tools: Allen Key Νο 4)

Φ6 DIN 6798 AZ

M6x10 DIN 7991