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  • Excel Pirometalurgia1

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    Benjamin Ignacio De Jesus
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    This document contains information about the composition and reactions involved in processing a copper concentrate. It lists the main minerals present like chalcopyrite, bornite, and chalcocite, and their copper, iron, and sulfur content. It also provides details on the matte, slag, and gases produced from smelting this concentrate. The key information is that processing 1000 kg of this concentrate would produce 484.79 kg of matte, 471.33 kg of slag containing 10 kg of copper, and generate 6074 m3 of gases. Recycling the slag is not considered worthwhile due to the low copper recovery.

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    This document contains information about the composition and reactions involved in processing a copper concentrate. It lists the main minerals present like chalcopyrite, bornite, and chalcocite, and their copper, iron, and sulfur content. It also provides details on the matte, slag, and gases produced from smelting this concentrate. The key information is that processing 1000 kg of this concentrate would produce 484.79 kg of matte, 471.33 kg of slag containing 10 kg of copper, and generate 6074 m3 of gases. Recycling the slag is not considered worthwhile due to the low copper recovery.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    15 views10 pages

    Excel Pirometalurgia1

    Uploaded by

    Benjamin Ignacio De Jesus
    This document contains information about the composition and reactions involved in processing a copper concentrate. It lists the main minerals present like chalcopyrite, bornite, and chalcocite, and their copper, iron, and sulfur content. It also provides details on the matte, slag, and gases produced from smelting this concentrate. The key information is that processing 1000 kg of this concentrate would produce 484.79 kg of matte, 471.33 kg of slag containing 10 kg of copper, and generate 6074 m3 of gases. Recycling the slag is not considered worthwhile due to the low copper recovery.

    Copyright:

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    of 10

    FUNDENTE

    Escoria
    100% Cu2O
    AIRE FUSIÓN 1.20% CuS0,5
    CONCENTRADO 55.80% Fe
    SECO
    12% Magnetita

    Mata
    65.50% cobre
    100% Ganga

    Mata (Kg)
    Ganga 60.0
    CuS0,5 397.5
    FeS 27.2
    Total 484.8
    Escoria (Kg)
    Cu2O 47.24
    CuS0,5 4.71
    Magnetita 56.56
    SiO4 218.35
    Cu 10.71
    Reacciones
    Mineral Formula Quimica kg de mineral % Cu (g/mol) Fe (g/mol)
    Calcopirita CuFeS2 815 81.5 63.5 55.8
    Bornita Cu5FeS4 30 3 317.5 55.8
    Calcosina Cu2S 15 1.5 63.5 x
    Covelina CuS 12 1.2 63.5 x
    Pirita FeS2 62 6.2 x 55.8
    Cobre metalico Cu 6 0.6 63.5 x
    Ganga x 60 6 x x
    1000 100

    T Kg
    mineral Cu (kg) Cantidad de Fe (kg) Cantidad de S (kg) 1 1000
    Calcopirita 282.34 248.10 284.56
    Bornita 19.00 3.34 7.66
    calcosina 11.98 x 3.02
    covelina 7.98 x 4.02
    pirita x 28.88 33.12
    cobre metalico 6.00 x x
    Ganga x x x
    Total 327.30 280.32 332.38

    mineral Moles mineral Kg


    Calcopirita 4446.26
    Bornita 59.84
    Calcosina 188.68
    Covelina 125.65
    Pirita 517.53
    Cobre metalico 94.49
    Ganga x

    Calcosina Moles Moles Generados


    Racción 1 1 4446.26 Totales Calcosina
    Reacción 2 5 299.22 Calcosina escoria
    Reacción 3 1 188.68 Calcosina Mata
    Total 4934.16

    Cu2O Moles Moles generados


    Reacción 4 1/2 47.24

    Cu Mata Moles Kg
    5000.61 317.54
    Masa de Mata KG
    484.79

    FeS Moles Masa (Kg) %


    Mata 310.29 27.24 5.62
    5023.64 Si (g/mol)
    O (g/mol)
    Fe (g/mol)
    Fe Mol Masa (Kg) Cu (g/mol)
    Mata 310.29 17.31
    Escoria 4713.35 263.00

    Escoria Mol Masa (Kg)


    471.33

    Magnetita Mol Masa (Kg) SiO4 (g/mol)


    56.56

    Fayalita Mol Masa (Kg) % SIO2


    414.71 52.65

    SiO4 Masa (Kg)


    218.35
    S (g/mol) Masa at. % ley de Cu % ley Fe % ley S
    64 183.3 34.64 30.44 34.92
    128 501.3 63.34 11.13 25.53
    16 79.5 79.87 x 20.13
    32 95.5 66.49 x 33.51
    64 119.8 x 46.58 53.42
    x 63.5 100.00 x x
    x x x x x

    Moles Cu Totales 5154.306864


    Moles Fe Totales 5023.64
    Ley Alimentación Cu 32.73

    Moles Kg
    5059.82 402.26
    59.21 4.71
    5000.61 397.55
    60.1
    16
    55.8
    63.54

    Fayalita (g/mo 235.7

    124.1
    O2 N2 SO2
    Reacción 1 2223.13 8363.21 2223.13
    Reacción 2 29.92 112.56 29.92
    Reacción 3 94.34 354.90 94.34
    Reacción 4 23.62 88.86 x
    Reacción 5 7535.45 28347.66 5023.64 O2 N2
    Reacción 6 837.27 3149.74 x 0.21 0.79
    Reacción 7 517.53 1946.90 517.53
    Total 11261.27 42363.83 7888.56 m3 L
    1 1000

    Presión 1 atm Gases emanados


    Temperatura 1473 K 6074004.732 L
    Cte gases 0.082057 (atm*L)/(mol*K) 6074.004732 m3

    Gases inyectados
    6481664.433 L
    6481.664433 m3
    Ley de cobre alimentación 32.73 %
    Mata producida 484.79 Kg
    Escoria producida 471.33 Kg
    FeS mata 5.62 %
    Gases generado 6074.00 m3
    Aire requerido 6481.66 m3

    SiO2 requerido 218.35 Kg

    ¿Es conveniente limpiar la escoria? tenemos que tomar en cuenta la recuperación, ya que en 471,33 kg de
    escoria, 10 kg es cobre. pero en plata es muy poco, por su bajo tolenaje la
    recuperacion no conviene
    n 471,33 kg de
    u bajo tolenaje la

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