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BERAT VOLUME Kapasitas Panas

kg 2.2046 lb Barrel 5.615 ft3 kkal/kmol K


slug 32.16 lb Barrel 158.987 L kJ/kmol K
lb 0.454 kg Barrel 34.972 Gal
ons 0.028 kg Galon 0.61 ft3 Btu/hr.ft2. F
lbm 0.453592 kg Galon 4.546 L Btu/hr.ft2
lbm/in3 27679.9 kg/m3 Galon 231 in3 Btu/hr.ft3
lbm/ft3 16.0185 kg/m3 Galon 0.003785 m3 kal/g.K
L 0.035 ft3
MT 7 Barrel
in3 1.64E-05 m3
ft3 0.02831 m3 Viskositas
cP
LUAS ENERGI
in2 0.0254 m ft.lbf 1.356 J
ft2 0.3048 m kWh 3412 Btu
hp.hr 2545 Btu
0.7457 kWh
PANJANG 778 ft.lbf
km 0.621 mil 2545 kal
ft 0.305 m Btu 252.16 cal
ft 30.48 cm Btu 778 ft.lbf
ft 304.8 mm Btu 1055.04 J
m 3.281 ft cal 4.186 J
m 39.37 in
cal/g 4.1868 J/g
1.8 Btu/lb
kJ/kg 0.239234 kkal/kg

Btu 0.000948 J
pasitas Panas temperatur
4.186 kJ/kmol K C 0.5555555556 F + 32
0.238891543 kkal/kmol K F 1.8 C + 32
F F + 460
5.6783 W/m2.K C C +273,15
3.1546 W/m2.K
2.172 kkal/hr.m2
4.1868 J/g.K

Spesifik Volum (V) cm3/g


spesifik internal energi (U) kJ/kg
kositas Spesifik entalpi (H) kJ/kg
0.001 N sec/m2 Spesifik entropi kJ/kg.K
0.001 Pa.sec
0.000672 lbm/ft.sec
2.42 lbm/ft.hr
0.0752 lbf.hr/ft2
Menentukan Nilai kapasitas panas bahan baku

1. Tongkol Jagung

Selulosa (C6H10O5)
n = 1

C 6 = 65.34
H 10 = 75.6
O 5 = 67.1 +
208.04 kJ/kmol K
49.698996656 kkal/kmol K

Hemiselulosa (C5H8O4)n
n = 1

C 5 = 133.15
H 8 = 149.92
O 4 = 72.28 +
355.35 kJ/kmol K
84.89010989 kkal/kmol K

Lignin (C10H12O4)n
n = 1

C 10 = 108.9
H 12 = 90.72
O 4 = 53.68 +
253.3 kJ/kmol K
60.511227903 kkal/kmol K

Natrium HidroksNaOH
Na 1 = 26.19
O 1 = 13.42
H 1 = 7.56 +
47.17 kJ/kmol K
11.268514095 kkal/kmol K

C6H5O7Na3
C 6 = 65.34
H 5 = 37.8
O 7 = 93.94
Na 3 = 78.57 +
= 275.65 kJ/kmol K
65.850453894 kkal/kmol K

CO(NH2)2
C 1 = 10.89
O 1 = 13.42
N 1 = 18.74
H 2 = 15.12 +
92.03 kJ/kmol K
21.985188724 kkal/kmol K

NH4Cl
N 1 = 18.74
H 4 = 30.24
Cl 1 = 24.69 +
73.67 kJ/kmol K
17.59913999 kkal/kmol K

CH1,83N0,56O0,17
C 1 = 10.89
H 1.83 = 13.8348
N 0.56 = 10.4944
O 0.17 = 2.2814
37.5006 kJ/kmol K
8.9585762064 kkal/kmol K
Komponen dE (Kj/kmol.K)

C 10.89
H 7.56
O 13.42
Cl 24.69
S 12.36
Na 26.19
Ca 28.25
Mg 22.69
K 28.78
P 26.63
N 18.74
Al 18.07
Si 17
K 28.78
Sumber: Tabel 2-393 Atomic Element Contributions
to Estimate Solid Heat Capacity at 298,15 K
hal 2-354 Chpter 2 Physical and Chemical Data, Perry's

Glukosa C6H12O6
n = 1

C 6 = 65.34
H 12 = 90.72
O 6 = 80.52
236.58
56.5169612996

C10H11NaO4 Na-Lignat
C 10 = 108.9
H 11 = 83.16
Na 1 = 26.19
O 4 = 53.68
271.93
64.9617773531

C6H8O7
C 6 = 65.34
H 8 = 60.48
O 7 = 93.94
219.76
52.4988055423

CaCO3
Ca 1 = 28.25
C 1 = 10.89
O 3 = 40.26
79.4
18.9679885332

K2HPO4
K 2 = 57.56
H 1 = 7.56
P 1 = 26.63
O 4 = 53.68
145.43
34.7419971333
H2SO4
H 2 = 15.12
S 1 = 12.36
O 4 = 49.44
76.92
18.375537506
Cp Padatan
Komponen Komponen
H2 O air
(C6H10O5)n Selulosa
(C5H8O4)n Hemiselulosa
(C10H12O4)n Lignin
C6H12O6 Glukosa
NaOH Natrium Hidroksida
C10H11NaO4 Na-Lignat
C6H5O7Na3 Buffer Sitrat
C6H8O7 Asam Sitrat
CO(NH2)2 urea
MgSO4.7H2O mgnesium sulfat
CaCO3 Kalsium karbonat
NH4Cl amonium klorida
H2SO4 Asam Sulfat
K2HPO4 dikalium posfat
CH1,83N0,56O0,17 saccaromyces
C2H5OH Etanol
CO2 karbondioksida
Enzim
Ekstraktif Protein, minyak, dll

Berdasarkan Fig. 3 didapat spesifik heat untuk komponen berikut.


+ Komponen BM
kJ/kmol K CO2 44.01
kkal/kmol K O2 32
N2 28.02
H2O 18.02
H3PO4 97.995
NH3 17.03
glukosa (l)

kJ/kmol K
kkal/kmol K

+
kJ/kmol K
kkal/kmol K

kJ/kmol K
kkal/kmol K

+
kJ/kmol K
kkal/kmol K

kJ/kmol K
kkal/kmol K
Cp
BM (kg/kmol)
(kkal/kg.K)
18.016 1
162 0.30678393
132 0.6431068931
196 0.3087307546
180.16 0.3137042701
40.01 0.2816424418
218 0.2979898044
258 0.2552343174
192 0.2734312789
60.06 0.3660537583
246.46 0.3444376771
100.09 0.1895093269
53.48 0.3290789078
93.079 5.065375637
174.18 0.1994603119
24.62 4.4232331438
46.08 1.96875
44.01 1.2197227903
24.9 0.36
92.09382

ik heat untuk komponen berikut.


Cp (kkal/kg K)
0.2021988528 T = 27 engineeringtoolbox.com
0.2194072658 T = 27 engineeringtoolbox.com
0.2485659656 T = 27 engineeringtoolbox.com
1 T = 25
0.178 Tref = 25 cameochemicals.com
1.0986386434 Tref = 0 engineeringtoolbox.com
0.836 Tref = 20
J 0.0002388 kkal Komponen
H2 O
H2O
(C6H10O5)n
1000 J 0.2388000 kkal (C5H8O4)n
669.834 (C10H12O4)n
C6H12O6
NaOH
(- CH -) -1.29 C10H11NaO4
(-OH sekunder) -43.8 O2
O N2
(-C-) -31.8 NH3
(-CH2-) -4.94 Enzim selulase
(-OH primer) -41.2 CH1,83N0,56O0,17
(-C-H) -29.71 C2H5OH
CO2

Ketentuan umum perhitungan data-data kapasitas jenis komponen:


1. utkk senyawa biomass ,prhitungan cp mnurut hukum KOPP yaitu prhitungan Cp brdasrkan kapasitas
2. utk snyawa yg tdak punya harga Hf dari tabel maka perhitungan Hf brdasarkan metode kontribusi gu

Data komponen :
1 Selulosa

4 (-CH-) -5.16
4 (-OH sekunder) -175.2
O
1 (-C-) -31.8
1 (-CH2-) -4.94
-217.1 kkal/mol

2 Hemiselulosa

3 (-CH-) -3.87
3 (-OH sekunder) -131.4
O
1 (-C-) -31.8
1 (-CH2-) -4.94
-172.01 kkal/mol
Kondisi ∆Hf° (kkal/kmol) ∆Hf° (kkal/kmol) λ (Kj/mol)
l -285.83 -1196.9430485762
g -241.826 -1012.6716917923
s -217.1 -909.1289782245
l -172.01 -720.3098827471
l -172.01 -720.3098827471
l -256.21 -1072.906197655
c -427 -1788.1072026801
l -172.01 -720.3098827471
g 0 0
g 0 0
l -67.2 -281.4070351759
l 0 0
c 0 0
l -277.74 -66.4449760766 38.6
g -393.51 -94.1411483254

gan Cp brdasrkan kapasitas panas tiap atom penyusun senyawa tsb.


arkan metode kontribusi gugus yg dikembangkan oleh Verma Doraiswany , (praustnits , table 7-6, hal. 262)

Glukosa

4 (-CH-) -5.16
4 (-OH sekunder) -175.2
1 (-OH primer) -41.2
O
1 (-C-H-) -29.71
1 (-CH2-) -4.94
-256.21 kkal/mol
catatan:
Perubahan Panas terjadi pada :
1 Delignifikator
2 Sterilizer Tank Umpan Hidrolisa
3 Cooler 1
4 Reaktor Hidrolisa
5 Sterilizer Tank
6 Cooler 2
7 Seed Fermentor
8 Fermentor
9 Heater
10 Destilasi

cttn:
Hf Saturated Liquid
λs evaporation
Hv Saturated Vapoour

ble 7-6, hal. 262)


1. DELIGNIFIKATOR
fungsi: memutus ikatan lignin di dalam bahan baku

Q2
T 30 C
NaOH
H2O

Q1
T 30 C
Selulosa Delignifikator
Hemiselulosa
Lignin
NaOH kondensat
Na-Lignat Qs Out =
Air
Ekstraktif
Abu

kondisi operasi :
T op 100 C
P 51 atm
saturated steam 152 C

Dalam menghitung neraca energi di Delignifikator digunakan langkah perhitungan seperti gamar beriku
Tin ΔHtotal T out

∆Hf umpan ΔH produk

∆Hfr 298

1 PANAS MASUK
T 273.15 K
T in 30 303.15
T ref 25 298.15

∆Hin = n ʃ Cp. dT

Aliran Masuk I
Komponen BM (kg/kmol) m (kg/jam) n (kmol)
Selulosa 162 3758.9373241524 23.2033168158
Hemiselulosa 132 3099.7613586127 23.4830405956
Lignin 196 1534.4454294246 7.8288032113
Air 18.016 321.4163798913 17.840607232
Ekstraktif 92.09382 301.4413506325 3.273198469
Total 9016.0018427135 75.6289663237
Aliran Masuk 2
T in 30 303.15
Komponen BM (kg/kmol) m (kg/jam) n (kmol)
NaOH 40.01 2723.8676261974 68.0796707373
Air 18.016 42673.9261437596 2368.6681918161
Total 45397.793769957 2436.7478625534

2 PANAS KELUAR
T out 100 373.15 K
T ref 25 298.15 K

Komponen BM (kg/kmol) m (kg/jam) n (kmol/jam)


Selulosa 162 3,758.937 23.203
Hemiselulosa 132 3,099.761 23.483
Lignin 196 230.167 1.174
NaOH 40.01 2,457.648 61.426
Na-Lignat 218 1,426.451 6.543
Air 18.016 43,138.960 2,394.480
Ekstraktif 92.09382 301.441 3.273
Total 54,413.366 2,513.584

3 PANAS REAKSI
T reaksi 100 C
Konversi 85%
C2000H2400O800 + 200 NaOH =
m 7.8288032113 68.0796707373
B 6.6544827296 6.6544827296
S 1.1743204817 61.4251880076
230.1668144137 2457.6217721842

a menghitung entalpi pada keadaan standar (∆Hr° 25C)


berikut data entalpi masing komponen dalam keadaan standar ( ∆Hf° 25C)
Komponen ∆Hf° (kJ/kmol) ∆Hf° (kkal/kmol) BM (kg/kmol)
Lignin -172.01 -41.1507177033 196
NaOH -427 -102.1531100478 40.01
Na-Lignat -172.01 -41.1507177033 218
Air -285.83 -68.3803827751 18.016
Total

panas pembentukan standar masing-masing komponen pada suhu 25 C adalah


∆Hf° 25 C = ∆Hf produk - ∆Hf reaktan
∆Hf° 25 C = ∆Hf Na-Lignat + ∆Hf Air -
∆Hf° 25 C = -273.84 + -455.0360762237
∆Hf° 25 C = -728.87 - -953.6128468627
∆Hf° 25 C = 224.74 kkal/jam

b menghitung entalpi pada kondisi operasi


Reaksi berlangsung pada :
T operasi 100 373.15 K
T ref 25 298.15 K

∆HR = ∆H produk - ∆H reaktan


∆H produk ∆H reaktan
Na-lignat 32421.526911246 Lignin 30200.319077036
Air 8991.5370642994 NaOH 5623.9599323482
Total 41413.063975545 35824.279009385

Q reaksi = (∆H produk + ∆Hf° 25 C) - ∆H reaktan


Q reaksi = 41413.0639755449 +
Q reaksi = 41637.80 -
Q reaksi = 5813.5249965298 kkal/jam

Kebutuhan STEAM
Q steam = Q keluar - (Q masuk + Q reaksi)
= 3583152.44129888 -
= 3340424.47025351 kkal/jam

Proses delignifikasi pada suhu 100 C , membutuhkan steam sbg pemanas


dari steam tabel , diperoleh data sbb : (Smitth van Ness, hal 712)
T 152 C
P 1.091 kPa
Hl 640.8 kJ/kg 153.3014354067
Hv 2747.7 kJ/kg 657.3444976077
λs 2106.9 kJ/kg 504.043062201

ΔQ = mS. λS
mS = ΔQ/ λS
mS = 6,627.26 kg

Panas Steam Masuk


Qs in = mS. Hv
Qs in = 4,356,392.96 kkal

Panas Steam Keluar


Qs out = mS.Hl
Qs out = 1,015,968.48 kkal
Steam
Qs in 152 C

T 100 C
Delignifikator Selulosa
Hemiselulosa
Q3 Lignin
NaOH
152 C Na-Lignat
Air
Ekstraktif
Abu

kah perhitungan seperti gamar berikut:

Cp dT Q1 (kkal)
0.30678393 5 5765.9078241159
0.6431068931 5 9967.389483551
0.3087307546 5 2368.6524766303
1 5 1607.0818994565
0 5 0
19709.031683754
Cp dT Q2 (kkal)
0.2816424418 5 3835.7836462926
1 5 213369.6307188
10 217205.41436509

Cp dT Q3 (kkal)
0.30678393 75 86,488.617
0.6431068931 75 149,510.842
0.3087307546 75 5,329.468
0.2816424418 75 51,913.357
0.2979898044 75 31,880.087
1 75 3,235,421.968
1 75 22,608.101
3,583,152.441

200 C10H11NaO4 + 200 H2O

6.6544827296 6.6544827296
6.6544827296 6.6544827296
1450.6772350631 119.8871608573

m (kg/jam) n (kmol/jam) Cp
1,304.279 6.6544827296 0.3087307546
266.246 6.6544827296 0.2816424418
1,450.677 6.6544827296 0.2979898044
119.887 6.6544827296 1
3,141.089 26.6179309186

25 C adalah

∆Hf Lignin + ∆Hf NaOH


- -273.8367402695 + -679.7761065932

∆H reaktan
224.74 - 35824.279009385
35824.27900938

242727.9710454

Tabel Neraca Energi Delignifikasi


Ness, hal 712) Panas Masuk (kkal) Keluar (kkal)
Q1 19,709.032 -
Q2 217,205.414 -
kkal/kg Q3 - 3,583,152.441
kkal/kg Qs 4,356,392.96 1,015,968.485
kkal/kg Qr 5,813.525 -
Total 4,599,120.926 4,599,120.926
3. COOLER I
fungsi Untuk mendinginkan bahan baku sebelum di Hidrolisa

air pendingin 25

Q1
T in 100 C
Selulosa Cooler
H2O
Lignin
H2SO4
C6H5O7Na3 pendingin bekas 30

Panas Masuk
T C 273 K
T in 100 C 373 K
T ref 25 C 298 K

Komponen Massa (kg) Cp (kkal/kg K) dT Q1 (kkal)


Selulosa 5407.67617642 0.30678393 75 124424.111206416
H2O 7801.30663348 1 75 585097.99751111
Lignin 443.303686555 0.3087307546 75 10264.6111251917
H2SO4 0.0037489258 5.065375637 75 1.4242288188
C6H5O7Na3 325.054436832 0.2552343174 75 6222.3785481419
Total 13977.3446822 726010.522619678

Panas yg diserap air pendingin


Qs = Qm-Qk
= 726010.5226197 - 193602.806031914
= 532407.7165878 kkal

T air pendingin = 298 K


T sisa pendingnn = 303 K

jumlah air pendingin yg dibutuhkan


Q = m . Cp. dT
m = Q
cp. dT
= 532407.7165878
5
= 106481.5433176 kg
C

Q2
T out 45 C
Selulosa
H2O
Lignin
H2SO4
C C6H5O7Na3

Panas Keluar

T out 45 C 318
T ref 25 C 298

Komponen Massa (kg) Cp (kkal/kg K) dT


Lignin 5407.676176417 0.30678393 20
H2O 7801.306633481 1 20
Lignin 443.3036865551 0.3087307546 20
H2SO4 0.0037489258 5.065375637 20
C6H5O7Na3 325.0544368318 0.2552343174 20
Total 13652.28649645

Neraca energi
Panas Masuk (kkal) Keluar (kkal)
Q1 726,011 -
Q2 - 193,603
QW - 532,408
Total 726,011 726,011
K
K

Q Keluar (kkal)
33179.762988378
156026.13266963
2737.2296333844
0.3797943517
1659.3009461712
193602.80603192
4. REAKTOR HIDROLISIS

Q2
T op = 50 H2O

FL
Q1
C6H5O7Na3 F8
Hidrolisis
Selulosa (RH-2041)
H2O
Lignin
H2SO4 FX
enzim
Q3

1 PANAS MASUK
Aliran F8
˚C K
T 25 273.15
T in 45 318.15
T ref 25 298.15

Komponen Massa (kg) Cp (kkal/kg K) dT

Selulosa 5,407.676 0.307 20


Air 7,801.307 1.000 20
Lignin 443.304 0.309 20
Asam Sulfat 0.004 5.065 20
Buffer Sitrat 325.054 0.255 20
Total 13,652.286

Aliran FX (enzim)
T in 30 303.15 K
T ref 25 298.15 K

Komponen massa (kg) Cp dT


enzim 513.055 0.360 5.000
Total 513.055

Aliran FL (H2O)
T in 30 303.15 K
Komponen massa (kg) Cp dT
H2O 510.725 1.000 5.000
Total 510.725
2 PANAS REAKSI
T reaksi 50 C
Konversi 85%
(C6H10O5)200 + 200 H2O =
m 0.1669035857 28.3736095676
B 0.1418680478 28.3736095676
S 0.0250355379 0
811.1514264625 0

a menghitung entalpi pada keadaan standar (∆Hr° 25C)


berikut data entalpi masing komponen dalam keadaan standar ( ∆Hf° 25C)
Komponen ∆Hf° (kJ/kmol) ∆Hf° (kkal/kmol) BM (kg/kmol)
Selulosa -217.100 -51.938 162.000
Air -241.826 -57.853 18.000
Glukosa -256.210 -61.294 180.157
Total

panas pembentukan standar masing-masing komponen pada suhu 25 C adalah


∆Hf° 25 C = ∆Hf produk - ∆Hf reaktan
∆Hf° 25 C = ∆Hf Glukosa -
∆Hf° 25 C = -1207.84 - -1205.129205909
∆Hf° 25 C = -1207.84 - -18300.09847459
∆Hf° 25 C = 17092.26 kkal/jam

b menghitung entalpi pada kondisi operasi


Reaksi berlangsung pada :
T operasi 50 323.15 K
T ref 25 298.15 K

∆HR = ∆H produk - ∆H reaktan


∆H produk ∆H reaktan
Glukosa 27,842.097 Selulosa 28,829.539
- - Air 132,970.140
Total 27,842.097 161,799.680

Q reaksi = (∆H produk + ∆Hf° 25 C) - ∆H reaktan


Q reaksi = 27842.0968375545 +
Q reaksi = 44934.35 -
Q reaksi = -116865.33 kkal/jam

Kebutuhan Air Pendingin


Qw = Q keluar - (Q masuk + Q reaksi)
Qw = 207623.528177843 -
Qw = 207623.528177843 -
Qw = 127408.93 kkal
T air pendingin = 298.15 K
T sisa pendingnn = 303.15 K

jumlah air pendingin yg dibutuhkan


Q = m . Cp. dT
m = Q
cp. dT
= 127408.92550584
5
m = 25481.7851011681 kg
Air Pendingin
25 C

Q4
F9 Selulosa
Hidrolisis
(RH-2041) H2O
C6H12O6
C6H5O7Na3
Sisa Pendingin enzim
30 C Lignin
H2SO4

3 PANAS KELUAR
T out
T ref

Komponen
Selulosa

Q1 (kkal) Air

33,179.763 Lignin
156,026.133 Asam Sulfat
2,737.230 Buffer Sitrat
0.380 Glukosa
1,659.301 Enzim
193,602.806 Q1 Total

Q (kkal)
923.498
923.498 Q2

Q (kkal)
2,553.625
2,553.625 Q3
200 (C6H12O6)

28.3736095676
28.3736095676
5111.7043788734

m (kg/jam) n (kmol/jam) Cp
3,758.937 23.203 0.307
5,318.806 295.489 1.000
3,550.107 19.706 0.314
12,627.850 338.398

25 C adalah

∆Hf Selulosa + ∆Hf Air


+ -17094.96926868

17092.26 - 161799.67961162
161799.67961162

197079.9290464 + -116865.33
80214.60
Neraca Energi Hidrolisis
Panas Masuk (kkal) Keluar(kkal)
Q1 193,603 -
Q2 923 -
Q3 2,554 -
Q4 - 207,624
QR - 116,865
QW 127,409 -
Total 324,489 324,489
KELUAR
50 323.15 (superpro)
25 298.15

Massa (kg) Cp (kkal/kg K) dT Q4 (kkal)


811.151 0.307 20 4,976.964

8,309.478 1.000 20 166,189.560

443.304 0.309 20 2,737.230


0.004 5.065 20 0.380
325.054 0.255 20 1,659.301
5,107.250 0.314 20 32,043.321
2.330 0.360 20 16.773
14,996.241 207,623.528 Q4
6. COOLER II
fungsi Untuk mendinginkan bahan baku sebelum di fermentasi

air pendingin 25

T in 50 C
Selulosa Cooler
H2O
C6H12O6
C6H5O7Na3
enzim pendingin bekas 30

Panas Masuk
T C 273 K
T in 50 C 323 K
T ref 25 C 298 K

Komponen Massa (kg) Cp (kkal/kg K) dT Q1 (kkal)


Air 23,585.976 1.000 25.000 589,649.400
Glukosa 6,243.846 0.314 25.000 48,968.032
Buffer Sitrat 6,534.258 0.255 25.000 41,694.171
Total 36,364.080 680,311.602

Panas yg diserap air pendingin


Qs = Qm-Qk
= 680311.6024797 - 136062.320496
= 544249.2819837 kkal

T air pendingin = 298 K


T sisa pendingnn = 303 K

jumlah air pendingin yg dibutuhkan


Q = m . Cp. dT
m = Q
cp. dT
= 544249.2819837
5
= 108849.8563967 kg
Neraca energi
Panas
C Q1
Q2
Qc
Total
T out 30 C
H2O
C6H12O6
C6H5O7Na3

Panas Keluar

T out 30 C 303
T ref 25 C 298

Cp (kkal/kg
Komponen Massa (kg) dT
K)
Air 23,585.976 1.000 5.000
Glukosa 6,243.846 0.314 5.000
Buffer Sitrat 6,534.258 0.255 5.000
Total 36,364.080
Masuk (kkal) Keluar (kkal)
680,312 -
- 136,062
- 544,249
680,312 680,312

K
K

Q Keluar (kkal)
117,929.880
9,793.606
8,338.834
136,062.320
SEED FERMENTOR
fungsi Starter Fermentasi

Air pendingin
T

T 30 C
FERMENTOR
H2O
C6H12O6
C6H5O7Na3
Pendingin sisa
T

Cttn :
Pada fermentor terjadi Rx pembentukan etanol dari glukosa dg adanya mikroba
sehingga harus dihitung panas rx, utk bahan yg tidak terlibat dalam Rx
tdk dihtung Hr nya krn tdk trjadi perubahan panas

Panas Masuk
T C 273 K
T in 30 303 K
T ref 25 298 K

Komponen m (kg/jam) cP dT Q1 (kkal)


Glukosa 510.725 0.314 5.000 801.083
Air 1,121.139 1.000 5.000 5,605.694
Buffer Sitrat 32.505 0.255 5.000 41.483
Asam Sulfat 0.233 5.065 5.000 5.900
Total 1,664.602 6,454.160

Panas Reaksi
T reaksi 30 C
Konversi 85%
0,551 C6H12O6 + 4,69 O2 =
M 19.5898421912 78.0949058952
B 16.6513658625 66.3806700109
S 2.9384763287 11.7142358843
0.75 374.8555482968

a menghitung entalpi pada keadaan standar (∆Hr° 25C)


berikut data entalpi masing komponen dalam keadaan standar ( ∆Hf° 25C)
Komponen ∆Hf° (kJ/kmol) ∆Hf° (kkal/kmol) BM (kg/kmol)
Glukosa -256.210 -61.294 180.160
Oksigen 0.000 0.000 32.000
Yeast 0.000 0.000 24.620
Karbondioksida -393.510 -94.141 44.010
Air -285.830 -68.380 18.016
Total

panas pembentukan standar masing-masing komponen pada suhu 25 C adalah


∆Hf° 25 C = ∆Hf produk - ∆Hf reaktan
∆Hf° 25 C = ∆Hf Yeast + CO2 + H2O -
∆Hf° 25 C = 0.00 -617.677687853 -4306.191961289
∆Hf° 25 C = -4923.87 - -120.7821962095
∆Hf° 25 C = -4803.09 kkal/jam

b menghitung entalpi pada kondisi operasi


Reaksi berlangsung pada :
T operasi 30 303.15 K
T ref 25 298.15 K

∆HR = ∆H produk - ∆H reaktan


∆H produk ∆H reaktan
Glukosa 556.842 Yeast 1,727.354
Okisgen 324.440 Karbondioksida 291.933
Air 5,672.705
Total 881.282 7,691.992

Q reaksi = (∆H produk + ∆Hf° 25 C) - ∆H reaktan


Q reaksi = 881.2817853889 +
Q reaksi = -3921.81 -
Q reaksi = -11613.80 kkal/jam

Kebutuhan Air Pendingin


Qw = Q keluar - (Q masuk + Q reaksi)
Qw = 12487.63499094 -
Qw = 12487.63499094 -
Qw = 17647.27 kkal

T air pendingin = 298.15 K


T sisa pendingnn = 303.15 K

jumlah air pendingin yg dibutuhkan


Q = m . Cp. dT
m = Q
cp. dT
= 17647.27270417
5
m = 3529.454540834 kg
25 C

CO2
FERMENTOR

T 30 C
C2H5OH
C6H12O6
30 C H2O
C6H5O7Na3

Panas Keluar

Tout 30 303 K

Komponen m (kg/jam) cP dT
Glukosa 85.830 0.314 5.000
Air 880.839 1.000 5.000
Buffer Sitrat 265.940 0.255 5.000
Enzim 0.199 0.360 5.000
Asam Sulfat 0.000 5.065 5.000
Biomass 243.368 4.423 5.000
Yeast 100.682 4.423 5.000
Total 1,576.859

0,24 Yeast + 3,3296 CO2 + 3,3296 H2O

3.6633004898 55.4423877758 55.4423877758


3.6633004898 55.4423877758 55.4423877758
659.9802162336 2440.0194860131 55.4423877758
m (kg/jam) n (kmol/jam) Cp
355.011 1.971 0.314
295.742 9.242 0.219
78.104 3.172 4.423
288.758 6.561 0.202
1,134.541 62.974 1.000
2,152.155 83.920

25 C adalah

∆Hf Glukosa + ∆Hf O2


- -120.7821962095 0

- ∆H reaktan
-4803.09 - 7691.9915987395
7691.9915987395

6454.1595530537 + -11613.80
-5159.64

Neraca Energi Seed Fermentor


Panas Masuk (kkal) Keluar (kkal)
Q1 6,454 -
Q2 - 12,488
Qr - 11,614
Qw 17,647 -
Total 24,101 24,101
Tabel Neraca Energi

Q2 (kkal)
134.626
4,404.193
339.385
0.359
0.006
5,382.374
2,226.691
12,487.635

kmol/jam
kg/jam
FERMENTOR
fungsi memproduksi etanol degan bantuan saccaromyces cerevisiae

Air pendingin
T

T 30 C
FERMENTOR
H2O
C6H12O6
C6H5O7Na3
Pendingin sisa
T

Cttn :
Pada fermentor terjadi Rx pembentukan etanol dari glukosa dg adanya mikroba
sehingga harus dihitung panas rx, utk bahan yg tidak terlibat dalam Rx
tdk dihtung Hr nya krn tdk trjadi perubahan panas

Panas Masuk
T C 273 K
T in 30 303 K
T ref 25 298 K

Komponen m (kg/jam) cP dT Q masuk (kkal)


Glukosa 10,292.971 0.314 5.000 16,144.745
Air 5,717.664 1.000 5.000 28,588.318
Buffer Sitrat 325.054 0.255 5.000 414.825
Asam Sulfat 0.236 5.065 5.000 5.985
Total 16,335.925 45,153.873

Panas Reaksi
T reaksi 30 C
Asumsi konversi 85%
C6H12O6 = 2 C2H5OH +

a menghitung entalpi pada keadaan standar (∆Hr° 25C)


berikut data entalpi masing komponen dalam keadaan standar ( ∆Hf° 25C)
Komponen ∆Hf° (kJ/kmol) ∆Hf° (kkal/kmol) BM (kg/kmol)
Glukosa -256.210 -61.294 180.160
Etanol -277.740 -66.445 46.080
Karbondioksida -393.510 -94.141 44.010
Total

panas pembentukan standar masing-masing komponen pada suhu 25 C adalah


∆Hf° 25 C = ∆Hf produk - ∆Hf reaktan
∆Hf° 25 C = ∆Hf Etanol + ∆Hf CO2 -
∆Hf° 25 C = -4065.30 + -5761.2079461892
∆Hf° 25 C = -9826.51 - -2206.4683436155
∆Hf° 25 C = -7620.04 kkal/jam

b menghitung entalpi pada kondisi operasi


Reaksi berlangsung pada :
T operasi 30 303.15 K
T ref 25 298.15 K

∆HR = ∆H produk - ∆H reaktan


∆H produk ∆H reaktan
Etanol 27,752.584 Glukosa 10,172.477
Karbondioksida 2,722.915 - -
Total 30,475.499 10,172.477

Q reaksi = (∆H produk + ∆Hf° 25 C) - ∆H reaktan


Q reaksi = 30475.4988686411 +
Q reaksi = 22855.46 -
Q reaksi = 12682.98 kkal/jam

Kebutuhan Air Pendingin


Qw = Q keluar - (Q masuk + Q reaksi)
Qw = 73432.7192907893 -
Qw = 73432.7192907893 -
Qw = 15595.86 kkal

T air pendingin = 298.15 K


T sisa pendingnn = 303.15 K

jumlah air pendingin yg dibutuhkan


Q = m . Cp. dT
m = Q
cp. dT
= 15595.863081369
5
m = 3119.1726162738 kg
25 C

CO2
FERMENTOR

T 30 C
C2H5OH
C6H12O6
30 C H2O
C6H5O7Na3

Panas Keluar

Tout 30 303 K
Komponen m (kg/jam) cP dT Q2 (kkal)
Glukosa 1,567.240 0.314 5.000 2,458.250
Air 5,717.664 1.000 5.000 28,588.318
Buffer Sitrat 325.054 0.255 5.000 414.825
Asam Sulfat 0.236 5.065 5.000 5.985
Etanol 2,678.342 1.969 5.000 26,364.929
Karbondioksida 2,558.026 1.220 5.000 15,600.412
Total 12,846.563 73,432.719

2CO2

m (kg/jam) n (kmol/jam) Cp
6,485.393 35.998 0.314
2,819.310 61.183 1.969
2,693.304 61.198 0.202
11,998.007 158.378

∆Hf Glukosa
- -2206.468343616

-7620.04 - 10172.476941116
10172.476941

45153.873171 + 12682.98
57836.86

Panas Masuk (kkal) Keluar(kkal)


Q1 45,154
Q2 73,433
Qr 12,683
Qw 15,596
Total 73,433 73,433
HEATER
fungsi
memanaskan etanol sebelum destilasi

Steam

T 30 C
C2H5OH Heater
C6H12O6
H2O
Kondensat
T

Panas Masuk
T C 237.15 K
T in 30 267.15 K
T ref 25 262.15 K
Komponen kg/jam Cp dT Q1(kkal)
Etanol 2,678.409 1.220 5.000 16,334.584
Glukosa 761.749 0.314 5.000 1,194.820
Air 23,585.976 1.000 5.000 117,929.880
Total 27,026.135 135,459.284

Kebutuhan STEAM
Q steam = Q keluar - Q masuk
= 1354592.84390019 -
= 1219133.55951017 kkal/jam

T 152 C
P 1 atm
Hl 640.8 kJ/kg 153.301435407
Hv 2747.7 kJ/kg 657.344497608
λs 2106.9 kJ/kg 504.043062201

ΔQ = mS. λS
mS = ΔQ/ λS
mS = 2,418.71 kg

Panas Steam Masuk


Qs in = mS. Hv
Qs in = 1,589,925.14 kkal

Panas Steam Keluar


Qs out = mS.Hl
Qs out = 370,791.58 kkal
130 C

T 75
Heater
C2H5OH
C6H12O6
H2O

130 C

Panas Keluar
T C 273.15 K
T out 75 348.15 K
T ref 25 298.15
Komponen kg/jam Cp dT
Etanol 2,678.409 1.220 50.000
Glukosa 761.749 0.314 50.000
Air 23,585.976 1.000 50.000
Total 27,026.135

135459.28439

Panas Masuk (kkal) Keluar (kkal)


Q1 135,459.284
Q2 1,354,592.844
Qs 1,589,925.142 370,791.582
kkal/kg Total 1,725,384.426 1,725,384.426
kkal/kg
kkal/kg
C

Q2 (kkal)
163,345.845
11,948.200
1,179,298.799
1,354,592.844
DESTILASI
fungsi utk mendestilasi etanol hingga 96%
kondisi operasi
P op= 1 atm
T op = trial buble point
sistem kerja konitniu

T
Q1

T 93.1288231 KD

PANAS MASUK (Q1)


T 273.15 K

T in 93.1288231 366.2788231068 K
T ref 25 298.15 K

Komponen m Cp dT Q masuk (kkal)


Etanol 2,819.310 1.969 68.129 378,150.172
Air 10,783.157 0.314 68.129 230,460.889
Glukosa 972.809 1.000 68.129 66,276.326
Enzim 1.995 0.360 68.129 48.919
Total 14,577.270 674,936.306

PANAS KELUAR
Produk Bawah (Q2)
T out 99.91 373.06 K

Komponen m Cp dT Q2 (kkal)
Etanol 140.966 1.969 74.908 20,789.040
Air 10,243.999 1.000 74.908 767,362.426
Glukosa 972.809 0.314 74.908 22,860.145
Enzim 1.995 0.360 74.908 53.787
Total 11,359.768 811,065.398

Panas yng diberikan reboiler oleh KD (QRB)


Komponen BM m (kg/jam) n (kmol/jam) dT
Etanol 46.080 140.966 3.059 57.739
Air 18.016 10,243.999 568.606 57.739
Glukosa 180.000 972.809 5.404 57.739
Enzim 180.000 1.995 0.011 57.739
Total 10,384.964 577.080

Beban panas yg diserap kondensor (QC)


Panas masuk + Panas dari Reboiler = Panas Produk Bawah + Beban Panas diserap kondensor
Q1 + QR = Q2 + QC + Q3
674936.306234632 + 625163.0407904 =
1300099.347025 =
QC =

Tabel Neraca Panas


Panas Masuk (kkal) Keluar (kkal)
Q1 674,936.31 -
Q2 - 811,065.40
Q3 - 335,587.02
QR 625,163.04 -
QC 153,446.93
Total 1,300,099.35 1,300,099.35

Komposisi Refluks ( L)
Komponen n (kmol/jam) F (kg/jam) Xf
Etanol 87.3373232807 4017.5168709105 0.8324297035
Air 44.9298194623 808.7367503219 0.1675702965
132.267142743 4826.2536212323 1

Komposisi Distilat
Komponen n (kmol/jam) F (kg/jam) Xf
Etanol 58.2248821871 2678.344580607 0.8324297035
Air 29.9532129749 539.1578335479 0.1675702965
88.178095162 3217.5024141549 1

Neraca Panas Kondensor


QC = V.Hv - D.HD - L.HL

t2= 30 C

Qc
t1= 90 C T2= 30 C
T2= 30 C

Entalpi Uap (V.Hv)


pada T 81.94 355.09 K
Destilat
82.74

Bottom
99.91

Produk Atas (Q3)


T out 82.74 355.89 K

Komponen m Cp dT
Etanol 2,678.345 1.969 57.739
Air 539.158 1.000 57.739
Glukosa 0.000 0.314 57.739
Enzim 0.000 0.360 57.739
Total 3,217.502
QRB (kkal)
16,024.034
591,477.122
17,620.426
41.459
625,163.041

n Panas diserap kondensor + Panas Produk Atas

811065.3980088 + QC + 335587.016220291
1146652.414229 + QC
153446.9327959 kkal/jam
Q3 (kkal)
304,456.641
31,130.375
0.000
0.000
335,587.016
KONDENSOR

Q4

Q1 CD- Q2

Q3

Q masuk = Q keluar
Q1 + Q3 = Q2 + Q4
Q1 - Q2 = Q4 - Q3

Beban Panas CD- Panas Sensibel air pendingin masuk ( Qin


QC = 153446.9327959 kkal/jam QW in =
=
Tw in = 25 C =
Tw out = 50 C
Panas Sensibel air pendingin keluar( Qout
jumlah air pendingin yg dibutuhkan QW out =
m = QC =
Cp. dT =
= 153446.9327959
25
= 6137.877311837 kg/jam
ket :
Q1 panas uap masuk
Q2 panas liquid keluar
Q3 panas air pendingin masuk
Q4 panas air pendingin keluar
QC panas yg diserap kondensor
QC Q4 - Q3

Tabel Neraca Energi


sibel air pendingin masuk ( Qin) Panas Masuk (kkal) Keluar (kkal)
m. Cp .dT Qw 30,689 184,136
6137.8773118372 5 QCD 153,447
30689.386559186 kkal/jam Total 184,136 184,136

sibel air pendingin keluar( Qout)


m. Cp. dT
6137.8773118372 30
184136.31935512 kkal/jam
Q1
RB-4061

Q masuk = Q keluar Q3
Q1 + Q3 = Q2 + Q4 Q4
Q1 - Q2 = Q4 - Q3 QRB

Media pemanas yg digunakan adalah saturated steam,


pada T = 125 C 257 F
Entalpi Sat. Liquid HL = 324.992
Entalpi sat. Vapour Hv = 1166.31
Panas Laten λ = 523.1533

Beban Panas QRB = 625163.0408 kkal/jam


Jumlah steam yg dibutuhkan
m = QRB = 625163.04079
Hv - H liq 523.1533

Q3 = panas steam masuk


= m x Hv
= 1194.9901506698 648.2309
= 774629.54085982 kkal/jam

Neraca Energi
Panas Masuk (kkal) Keluar (kkal)
QS 774,629.54 149,466.50
QRB - 625,163.04
Total 774,629.54 774,629.54
Q3

Q2
RB-4061

Q4

panas steam yg masuk


panas steam yg keluar
panas yg diberikan boiler

(tabel 7. DQ. Kern)


Btu/lb = 125.0776 kkal/kg
Btu/lb = 648.2309 kkal/kg
kkal/kg

= 1194.99015067 kg/jam

Q4 = Panas Steam yg keluar


= m x HL
= 1194.99015 125.0776
= 149466.5 kkal/jam
DESTILASI II
fungsiutk mendestilasi etanol hingga 96%
kondisi operasi
P op= 1 atm
T op = trial buble point
sistem kerja konitniu

T
Q1

T 75.0000000 KD

PANAS MASUK (Q1)


T 273.15 K

T in 75.0000000 348.15 K
T ref 25 298.15 K

Komponen m Cp dT Q1 (kkal)
Etanol 2,678.345 1.969 50.000 263,649.545
Air 539.158 1.000 50.000 26,957.892
Total 3,217.502 290,607.436

PANAS KELUAR
Produk Bawah (Q2)
T out 90 363.15 K

Komponen m Cp dT Q2 (kkal)
Etanol 26.783 1.969 65.000 3,427.444
Air 485.242 1.000 65.000 31,540.733
Total 512.025 34,968.177

Panas yng diberikan reboiler oleh KD (QR)


Komponen BM m (kg/jam) n (kmol/jam) dT
Etanol 46.080 26.783 0.581 55.000
Air 18.016 485.242 26.934 55.000
Total 512.025
Beban panas yg diserap kondensor (QC)
dari Reboiler = Panas Produk Bawah + Beban Panas diserap kondensor + Panas Produk Atas
Q1 + QR = Q2 + QC + Q3
290607.43633 + 719677.907405 =
1010285.34374 =
QC =

Tabel Neraca Panas


Panas Masuk (kkal) Keluar (kkal)
Q1 290,607 -
Q2 - 34,968
Q3 - 290,080
QR 719,678 -
QC - 685,237
Total 1,010,285 1,010,285
Destilat
80

Bottom
90

Produk Atas (Q3)


T out 80 353.15 K

Komponen m Cp dT
Etanol 2,651.561 1.969 55.000
Air 53.916 1.000 55.000
Total 2,705.477

Q (kkal)
856.216
718,821.692
719,677.907
34968.17734305 + QC + 290079.7222
325047.8995552 + QC
685237.4441806 kkal/jam
Q masuk (kkal)
287,114.354
2,965.368
290,079.722
KONDENSOR

Q4

Q1 CD- Q2

Q3

Q masuk = Q keluar
Q1 + Q3 = Q2 + Q4
Q1 - Q2 = Q4 - Q3

Beban Panas CD- Panas Sensibel air pendingin masuk ( Qin)


QC = 685,237 kkal/jam QW in = m. Cp .dT
= 34261.87220903
Tw in = 30 C = 171309.3610451
Tw out = 50 C
Panas Sensibel air pendingin keluar( Qout)
jumlah air pendingin yg dibutuhkan QW out = m. Cp. dT
m = QC = 34261.87220903
Cp. dT = 856546.8052257
= 685237.44418056
20
= 34261.872209028 kg/jam
ket :
Q1 panas uap masuk
Q2 panas liquid keluar
Q3 panas air pendingin masuk
Q4 panas air pendingin keluar
QC panas yg diserap kondensor
QC Q4 - Q3

Tabel Neraca Energi


gin masuk ( Qin) Panas Masuk (kkal) Keluar (kkal)
QW 171,309 856,547
5 QCD 685,237 -
kkal/jam Total 856,547 856,547

gin keluar( Qout)

25
kkal/jam
Q3

Q1
RB-

Q4

Q masuk = Q keluar Q3 panas steam yg masuk


Q1 + Q3 = Q2 + Q4 Q4 panas steam yg keluar
Q1 - Q2 = Q4 - Q3 QRB panas yg diberikan boiler

Media pemanas yg digunakan adalah saturated steam,


pada T = 125 C (tabel 7. DQ. Kern)
Entalpi Sat. Liquid HL = 324.992 Btu/lb
Entalpi sat. Vapour Hv = 1166.31 Btu/lb
Panas Laten λ = 523.1533 kkal/kg

Beban Panas QRB = 685,237 kkal/jam


Jumlah steam yg dibutuhkan
m = QRB = 685,237 =
Hv - H liq 523.1533

Q3 = panas steam masuk Q4


= m x Hv
= 1309.8215077312 648.2309
= 849066.774795963 kkal/jam

Neraca Energi
Panas Masuk (kkal) Keluar (kkal)
Qs 849,066.77 163,829.33
QRB - 685,237.44
Total 849,066.77 849,066.77
Q2

panas steam yg masuk


panas steam yg keluar
panas yg diberikan boiler

= 125.0776 kkal/kg
= 648.2309 kkal/kg

1309.822 kg/jam

= Panas Steam yg keluar


= m x HL
= 1309.821508 125.0776
= 163829.3306 kkal/jam

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