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CONSOLIDATED CONSTRUCTION CONSORTIUM LTD.

1 of 4
PROJECT CHARMINAR BREWERIES DOCUMENT.NO. DATE DESIGNED DATE
1 GRS 01.01.05

TITLE Scaffolding design REVISION DATE CHECKED DATE

0 KMD 01.01.05

SEC NO. DESIGN CALCULATIONS REFERENCES

1.0 Load Calculation (1) IS 2750 : 1964

Specification for steel
3
Unit weight of concrete = 2500 Kg/m scaffoldings

Depth of Slab = 1m (2) IS 4014 : 1967

Part I & Part II
2
Dead load = 1 x 1 x 1 x 2500 = 2500 Kg/m Code of Practices for
2
Live load & Shuttering Load = 325 Kg/m steel tubular scaffolding

2
Total load = 2825 Kg/m Part - I
Definitions & Materials
2.0 Scaffolding Arrangement Part - I I
Safety regulations for
Refer Scaffolding Arrangement drawings scaffolding

(3) IS 800 : 1984

3.0 Design Code of practice for
general construction in
Width of APS Unit = 1.7 m steel
Spacing of APS Unit = 0.6 m
(4) Structural steel
3.1 Design of Verticals handbook
by B.N. Sridhara
Max. Load acting on Verticals = 2825 x 0.6 = 1695 Kg/m

Max. Load on each vertical = 1695 x 1.7 / 2.0 = 1441 Kg

Safe Axial load of verticals ( 40NB Pipe ) = 3250 Kg

( for the unsupported length of 6' - 0" )

( Eventhough Vertical height of APS unit is more than 1.8m, each vertical is braced
at every 1.8m level . So Safe axial load carrying capacity remains same)

Hence Safe

3.2 Design of Floor forms ( 0.9m x 0.6m )

Effective section is considered for calculation of Area, Moment of Inertia &

Section modulas

3.2.1 Check for Bending

Maximum Span of Floor forms = 0.45 m

Width of Floor forms = 0.60 m

Load acting on floor forms = 2825 x 0.60 = 1695 Kg/m

= 16.95 N/mm
 Pages
CONSOLIDATED CONSTRUCTION CONSORTIUM LTD.
2 of 4
PROJECT CHARMINAR BREWERIES DOCUMENT.NO. DATE DESIGNED DATE
1 GRS 01.01.05

TITLE Scaffolding design REVISION DATE CHECKED DATE

0 KMD 01.01.05

SEC NO. DESIGN CALCULATIONS REFERENCES

4
I xx of 0.9m x 0.6m floor forms = 249588 mm

3
Zxx of 0.9m x 0.6m floor forms = 9600 mm

Maximum BM = 1695 x 0.2025 / 8.0 = 43 Kg-m

= 4.29E+05 N-mm

2
Permissible bending stress = 0.60 x 250 = 150 N/mm
2
= 1.53E+07 Kg/m

3
Required Section modulas Zxx = 4.29E+05 / 1.50E+02 = 2860 mm
3
= 2.86 cm

3
Provided Section modulas = 9.60 cm

Hence Safe

3.2.2 Check for Shear

Maximum SF = 1695 x 0.45 / 2.0 = 763 Kg

= 7628 N

2
Cross sectional Area of floor form = 1260 mm

2
Actual Shear stress = 7628 / 1260 = 6.05 N/mm

2
Allowable shear stress = 0.40 x 250 = 100 N/mm

Hence Safe

3.2.3 Check for Deflection

2
E for floor forms = 204000 N/mm

4
I xx of 0.9m x 0.6m floor forms = 249588 mm

Actual deflection = (5 x 16.95 x4.E+10) / (384 EI) = 0.18 mm

Allowable deflection 450 / 325 = 1.38 mm

Hence Safe

3.3 Design of MC100 @ Bottom

Since Simply supported condition is critical than the continuous condition at mid span,
the supports are considered as Simply supported to calculate the stresses.

Load acting on ISMC 100 = 2825 x 0.6 = 1695 Kg/m

 Pages
CONSOLIDATED CONSTRUCTION CONSORTIUM LTD.
3 of 4
PROJECT CHARMINAR BREWERIES DOCUMENT.NO. DATE DESIGNED DATE
1 GRS 01.01.05

TITLE Scaffolding design REVISION DATE CHECKED DATE

0 KMD 01.01.05

SEC NO. DESIGN CALCULATIONS REFERENCES

3.3.1 Check for Bending

Maximum possible BM = 1695 x 1.44 / 8.0 = 305 Kg-m

= 3.05E+06 N-mm

2
Permissible bending compressive stress ( for 1.5 m ) = 138 N/mm
2
= 1.41E+07 Kg/m

2
Permissible bending tensile stress = 165 N/mm
2
= 1.68E+07 Kg/m

2
Design Stress = 138 N/mm

3
Required Section modulas Zxx = 3.05E+06 / 1.38E+02 = 22109 mm
3
= 22.11 cm

3
Provided Section modulas = 37.30 cm

Hence Safe

3.3.2 Check for Shear

Maximum SF = 1695 x 1.2 = 2034 Kg

= 20340 N

2
Cross sectional Area of ISMC100 = 1170 mm

2
Actual Shear stress = 20340 ./ 1170 = 17.38 N/mm

2
Allowable shear stress = 0.40 x 250 = 100 N/mm

Hence Safe

3.3.3 Check for Deflection

2
E for Steel = 200000 N/mm

4
M.I of ISMC 100 = 1.87E+06 mm

Actual deflection = (5 x 17 x 2.E+12) / (384 EI) = 1.23 mm

Allowable deflection 1200 ./ 325 = 3.69 mm

Hence Safe

3.4 Design of MC100 @ Top

Load acting on ISMC 100 = 2860 x 0.45 = 1287 Kg/m

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CONSOLIDATED CONSTRUCTION CONSORTIUM LTD.
4 of 4
PROJECT CHARMINAR BREWERIES DOCUMENT.NO. DATE DESIGNED DATE
1 GRS 01.01.05

TITLE Scaffolding design REVISION DATE CHECKED DATE

0 KMD 01.01.05

SEC NO. DESIGN CALCULATIONS REFERENCES

3.4.1 Check for Bending

Maximum possible BM = 1287.141 x 0.36 / 8.0 = 58 Kg-m

= 5.79E+05 N-mm
2
Permissible bending compressive stress ( for 1.5 m ) = 138 N/mm
2
= 1.41E+07 Kg/m
2
Permissible bending tensile stress = 165 N/mm
2
= 1.68E+07 Kg/m
2
Design Stress = 138 N/mm
3
Required Section modulas Z = 5.79E+05 / 1.38E+02 = 4197 mm
3
= 4.20 cm
3
Provided Section modulas Zyy = 7.50 cm

Hence Safe

3.4.2 Check for Shear

Maximum SF = 1287 x 0.6 = 772 Kg

Cross sectional Area of ISMC100
Actual Shear stress
Allowable shear stress
= 7723 N
2
= 1170 mm
2
= 7723 / 1170 = 6.60 N/mm
2
= 0.40 x 250 = 100 N/mm

Hence Safe
3.4.3 Check for Deflection

2
E for Steel = 200000 N/mm
4
M.I of ISMC 100 Iyy = 2.59E+05 mm
Actual deflection = (5 x 13 x 1.E+11) / (384 EI) = 0.42 mm
Allowable deflection 600 / 325 = 1.85 mm

Hence Safe
3.5 Design of stirrup head

Max. Load acting on stirrup head = 2825 x 0.6 = 1695 Kg/m

Max. Load on each stirrup head = 1695 x 1.7 / 2.0 = 1441 Kg

Safe working load of adjustable stirrup head = 3000 Kg

Hence Safe
4.0 Result
The total scaffolding unit is safe for all the design check