ATTACHMENT 7.

Consolidated Contractors Company Doc. No.: QCP-684-100

HAWIYAH PROJECT - SAUDI ARABIA Rev. No.: 4
C Form No.: FM-684-1001
C C Welding Procedure Specification Page : 1 of 2
Hand Class: GENERIC
Company Name : CONSOLIDATED CONTRACTORS COMPANY By : FAROUQ ABU SHAQRA
Welding procedure Specification No. 684-CS-012 Date : 17/09/00 Supporting PQR No.(s) PQ-CS-03&
Revision No. 0 Date : 17/09/00 PQ C-81
Welding Process (es) GTAW/SMAW Type(s) MANUAL
(Automatic, Manual, Machine, or Semi - Auto)
CODE

ASME IX X API 1104 AWS D1.1 OTHER ANSI B31.3 X

SAES-W-011
BASE METALS (QW-403)
P-NO. S-1 Group No. 2 to P-No. S-1 Group No. 2
OR

Specification type and grade API 5L x 60 NACE

to Specification type & grade API 5L x 60
or
Chem. Analysis & Mech. Prop. N/A
to Chem Analysis & Mech. Prop. N/A
Thickness Range :
Base Metal Groove 3/16" - 2.87" Fillet ALL
Pipe Dia. Range : Groove ALL Fillet ALL
Other/Line Class 3CS1P,3CT2P,3CT2P1,6CS1P.

JOINTS (QW-402) Details :

Joint Design SINGLE VEE GROOVE BEVEL ANGLE, ROOT FACE & ROOT GAP
Backing N/A Type N/A 37½ 0 +
2½0

ASME B31.3 Fig.

328.4.2 328.5.2B 328.5.5 1.2-2.00 MM
328.4.3 328.5.2C
3.5 - 4.5 MM
328.4.4 328.5.4D
FILLER METALS (QW-404)
ROOT FILL & CAP
F-No. 6 Other 4
A-No. 1 Other 1
Spec. No. (SFA) A 5.18 A 5.1
AWS No. (Class) ER 70S-2 E 7018
Size of filler metals 2.4 mm Fill 3.2 & 4MM Cap 3.2 MM

(Electrode, Cold Wire, Hot Wire, etc.)

Electrode - Flux (class) N/A
Flux and / or Electrode Trade Name N/A
Consumable insert N/A

TECHNICAL APPROVAL

NAME Unit, Dept.

SIGNATURE Date

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Consolidated Contractors Company Doc. No.: QCP-684-100

C HAWIYAH PROJECT - SAUDI ARABIA Form No.: FM-684-1001

Welding Procedure Specification Page : 2 of 2
C C WPS: 684-CS-012 Rev.0 Hand Class: GENERIC
POSITION (QW-405)
Position(s) of Groove ALL Temperature Range 5930C- 6490C
Welding progression : Up X Down N/A Time Range 1 HR/IN (1 HR Min)
Position(s) of fillet ALL Heating Rate Upto 1" 2220C/ HR Max
Over 1"- 2220 / T0C/ HR Max
PREHEAT (QW-406) Cooling Rate: Upto 1"-2220C/ HR Max
Over 1"- 2220 /T0C/ HR Max
GAS (QW-408)
Preheat Temp. Min. 122 C
0
Shielding Gas(es) ARGON
Percent Composition (mixtures) 99.99%
Interpass Temp. Max. 3150 C
Preheat Maintenance Shall not be <1220C Flow Rate 15-30 CFH
(Continuous or Special heating where Gas backing N/A
applicable should be recorded) Trailing shield gas composition N/A
TECHNIQUE (QW-410) GTAW 3 x Filler Wire Dia.
String or Weave Bead BOTH Max. weave width : SMAW 4 x Electrode DIA
Orifice or Gas Cup Size 8 MM AND ABOVE
Initial and Interpass cleaning (Brushing, Grinding, etc.) Grinding , brusaing & Cleaanning

Method of Back Gouging N/A

Oscillation N/A
Contact Tube to work distance N/A
Multiple or Single pass (per side) MULTIPLE
Multiple or Single Electrode SINGLE
Trave Speed (Range) 3 to 8 I.P.M
Peening N/A
Other N/A

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity GTAW-SP & SMAW-RP
Amps (Range) GTAW 80-130 SMAW 120-190 Volts (Range) GTAW 10-14 SMAW 24-31
(Amps and volts range should be recorded for each electrode
size, position, and thickness, etc. This information should be
listed in the tabular form shown below).

Tungsten Electrode Size and Type 2.4 mm EW TH-2

(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW N/A

(Spray arc, short circuiting arc, etc.)

Electrode Wire Feed Speed Range N/A

Weld Filler Metal Current Travel

Layer(s) Process Class Dia Type Amp Volt Speed
Notes / Comments
Polarity Range Range Range
ROOT GTAW ER 70S-2 2.4 MM DCSP 80-110 10-12 2-3 I.P.M

HP GTAW ER 70S-2 2.4 MM DCSP 100-130 12-14 3-5 I.P.M

FILL SMAW E7018 3.2 MM DCRP 120-140 24-28 4-6 I.P.M

PASS SMAW E7018 4.00 MM DCRP 145-190 24-31 5-7 I.P.M

CAP (MULTI) SMAW E7018 3.2 MM DCRP 130-150 25-29 4-6 I.P.M

WPS-684-CS-012. xls