SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Welding Consumable Receiving Insp Report SATR-W-2020 31-Dec-14 WELD

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Date ASME II C / AWS SIZE Manufacturer & Product Description Unique ID No. INSPECTION REMARKS
(UNIT PACKAGE TYPE & Batch/ * See Attachment for
Rec'd
SPEC CLASS Diam/L WEIGHT)
Blend/
Mix/Heat
Lot* Tests on Received Consumables

INSTRUCTIONS: DO NOT USE ELECTRODE OR FILLER MAT'L "LOTS" on SA Projects for production welding until PMI tests verify composition.
At the latest, test the first production weld. Test consumables immediately after receipt to avoid "surprise" of "bad batches". Specs requiring PMI at SA are:
SFA-5.4 SS Electrodes (SMAW) --- SFA-5.5 Low-Alloy Electrodes (SMAW) ---
SFA-5.6 Copper & Alloy Electrodes --- SFA-5.7 Copper & Alloy Rods & Electrodes ---- SFA-5.9 Bare SS Electrodes & Rods --- SFA-5.11 Nickel & Alloy Electrodes
(SMAW) --- SFA-5.12 Tungsten & Alloy Electrodes --- SFA-5.13 Surfacing Electr. (SMAW) --- SFA-5.14 Nickel & Alloy Bare Electrodes & Rods --- SFA-5.21 Bare
Electrodes & Rods, Surfacing --- SFA-5.22 SS Electrodes (FCAW) & SS Flux Cored Rods (GTAW) ---SFA-5.23 Low-Alloy Electrodes & Fluxes (SAW) --- SFA-5.28 Low-
Alloy Electrodes & Rods (GMAW) ---SFA-5.29 Low-Alloy Electrodes (FCAW)

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Electrodes are properly stored & segregated in stores, shops, or ovens to avoid SAES-A-206,
A1
mix-up. Use separate ovens for different type* consumables. (*CS, Low Alloy) Section 7.7.1

Ensure inventory control is established to account for ALL of those consumables SAES-A-206,
A2
that are checked-out. (Issue Slip/Proc). SATR-W-2010 Section 7.7.1

One consumable from each lot is PMI-tested. Remainder of lot shall be compared
SAES-A-206,
A3 to the identified consumable to verify that markings of electrodes & filler wires are
Section 7.7.2
correct. Log any unique markings (mfg codes)

PMI test of weld metal* (*deposited or undiluted "buttons") was performed prior to
SAES-A-206,
welding or during initial welding process. Note: Certain weld rods have alloying
Section 7.7
A4 elements contained in the flux, & do not meet alloy spec until welded. To weld
(See
"buttons" ... simply open the applicable spec (SFA 5.5, etc) and refer to the Figure
Attachment)
1 - Pad for Chemical Analysis of undiluted Weld Metal ... follow instruction

The above specified materials were received into stock for use on SA Projects on
Check
date(s) shown. Physical Inspection was performed along with review of the SA ASME SEC II C,
Application
Approved Consumable Manufacturer Test Reports (attached to report). Records
(WPS & PQR)
A5 included material & test certifications. These were checked against the applicable Consumables
before Issuing
ASME II C Consumable specification (SFA 5.1, 5.4, 5.5, etc) and all material & SFA 5.01
testing reqmts met the listed minimum acceptable requirements.Complete section
Consumables
using the applicable SAIC for Receiving Insp.

ASME SEC II C,
Above material (certs) were reviewed against the intended welding application Issue
(WPS, PQR). Essential variables & SA rqmts were checked per the applicable Consumables for
A6 Consumables
"SAIC" for Consumable Control (incl any WPS Cover Sheet Remarks by CSD). Project & WPS
Applicable
Consumable is acceptable for use on the WPS listed in Remarks listed below
SAES-W-Std

REMARKS:

References: 1. SAES-A-206-Positive Material Identification (30 April 2011).

2. ASME SEC II C - Specification for Welding rods,Electrodes & Filler metals.(01 July 2011)
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Welding Consumable Receiving Insp Report SATR-W-2020 31-Dec-14 WELD

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Date ASME II C / AWS SIZE Manufacturer & Product Description Unique ID No. INSPECTION REMARKS
(UNIT PACKAGE TYPE & Batch/ * See Attachment for
Rec'd
SPEC CLASS Diam/L WEIGHT)
Blend/
Mix/Heat
Lot* Tests on Received Consumables
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Welding Consumable Receiving Insp Report (Attachment) SATR-W-2020 31-Dec-14 WELD

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

CSD RECOMMENDED SUPPLEMENTAL TESTS FOR CONSUMABLES - (Not mandatory per SA standards)
ITEM
ACCEPTANCE CRITERIA (Per Consumable Specification) REFERENCE PASS FAIL N/A RE-INSP DATE
No.

GROOVE WELD TEST & RADIOGRAPHIC TEST (RT): The backing

shall be removed, and both surfaces of the weld shall be machined or
ground smooth. In evaluating RT, 1 in. [25 mm] of the weld measured
from each end of the assembly shall be disregarded.
Groove Weld Test (passing RT
exam) is sent to an approved lab and provides all-weld-metal samples Consumable
A1
for the following tests: A) Specification
TENSION TEST (Per Spec & AWS B4.0)
B) BEND TEST (Per Spec & AWS B4.0)
C) IMPACT TEST (Per Spec & AWS
B4.0) One Coupon
= Five Tests

Consumable
A2 FILLET WELD TEST (per details in Consumable Spec)
Specification
CHEMICAL ANALYSIS (PMI ... "BUTTON"): Details vary per Spec.
Refer to Fig. 1 - Pad for Chemical Analyses of Undiluted Weld Metal

Consumable
A3
Specification

MOISTURE TEST & ABSORBED MOISTURE TEST: The moisture

content of the covering of the electrode, when required by Table 4, shall
Consumable
A4 be determined by any suitable method. In case of dispute, use methods
Specification
in AWS A4.4M, Std Procedure for Determination of Moisture Content
(Welding Fluxes & Welding Electrode Flux Coverings)

DIFFUSIBLE HYDROGEN TEST: shall be tested according to one of

the methods given in AWS A4.3, Standard Methods for Determination of Consumable
A5
the Diffusible Hydrogen Content of Martensitic, Bainitic, and Ferritic Specification
Steel Weld Metal Produced by Arc Welding.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Welding Consumable Receiving Insp Report (Attachment) SATR-W-2020 31-Dec-14 WELD

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified

Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use