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Component Locations: 966G and 972G Wheel Loader Hydraulic System
Component Locations: 966G and 972G Wheel Loader Hydraulic System
Component Locations: 966G and 972G Wheel Loader Hydraulic System
January 2009
15 55 58 FF 8 54 CC 2 27 32 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
3 LL 16 56 11 37 DD 14 28 33 GG MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
24 17 36 35 57 50 HH 53 16 6 25 31 34 COMPENSATED)
MM
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
966G: 972G:
AAH1-UP 7LS1-UP
3ZS1-UP AAW1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
JJ 52
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
55 58 4 19 51 54 16 DD
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
UNIDIRECTIONAL UNIDIRECTIONAL
LL 28 6 AA
15 56 52 50 MM Volume 1 of 2: Brakes, Pilot Implements, and HMU Steering BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
13 17 35 18 57 29 11 53 59 BB 9
© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
RENR2117-02 VOL 1 of 2
M
17
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
STEERING PUMP T
KK WIRE
24 Page,
CIRCUIT NUMBER
PREVIOUS STANDARD
AA
CYLINDER GP
AUXILIARY CYLINDER GP CYLINDER GP CYLINDER GP
LIFT (LH) LIFT (RH) TO TRANSMISSION
TILT CONTROL CONTROL GP ACCUMULATOR AS.
966: 144-9005 133-2964 133-2963 FOOT BRAKE BRAKE (CHARGED)
972: 133-2962 193-1448 198-9841
FRONT BRAKES TO BRAKE
LIGHTS
SWITCH AS RELEASE
F VALVE GP LIMIT
APPLY
F
MAIN CONTROL STOP LIGHT
2 FUNCTION, STANDARD: 120-7477 105-6117
PLATE
3 FUNCTION, LOGGING: 120-7475
3 FUNCTION, ATTACHMENT: 120-7473
BB ORIFICE
CC
NO
NC
1 FUNCTION, FIELD CONVERSION: 120-7611 8V-2080
ACCUMULATOR AS. SENSOR GP C C
ACTUATOR AS.
RIDE CONTROL POSITION
PARKING BRAKE
108-5933 (ROTARY, LFT BRK PDL)
154-8042
214-4863
VALVE GP VALVE GP MANIFOLD GP
VALVE GP
RELIEF RELIEF LIFT, STANDARD
RELIEF
DD
RACK BACK
LINE, AUX, LINE, TILT, 130-2073
LINE, AUX,
HEAD END ROD END ROD END
DUMP
4T-2742 4T-4162 STANDARD 2 OR 3
VALVE: 6E-2377
E9
LOWER CLOSE
LOGGING: 9T-8488
OPEN RAISE
VALVE GP
RELIEF
LINE, TILT, VALVE GP
VALVE GP BRAKE CONTROL
RELIEF HEAD END
STANDARD 2 OR 3 SERVICE
MAIN, STANDARD: 6E-6003 210-5587
VALVE: 6E-2377 REAR BRAKES
LOGGING: 6E-6185
LOGGING: 4T-2764
RAISE VALVE GP
DIVERTER
LOWER
RIDE CONTROL
137-3520
VALVE GP
ACCUMULATOR
TO HYD BRAKES 229-9984 FF
TO HYD BRAKE DRAIN
VALVE GP
GG BRAKE CONTROL
PARKING
TO SEMS 106-1774
SWITCH AS
CONNECTOR CONNECTOR CONNECTOR
VALVE GP PRESSURE
ORIFICE CONNECTOR ORIFICE ORIFICE CONNECTOR
D CHECK 128-7063 ORIFICE
CONNECTOR
128-7063 ORIFICE 128-7063 ORIFICE
LOW PRESSURE WARNING D
AIR PURGE, AIR BLEED 3E-7693
128-7063
VENT
3G-8607 128-7063 128-7063
VALVE GP VALVE GP
PILOT
HH
FILTER GP
VALVE GP
OIL, HYDR.
COOLER BYPASS
FAN / COOLER FLOW CYLINDER GP
9T-6005
134-3016 VALVE GP VALVE GP STEERING
STEERING STEERING 133-1747
NEUTRALIZER NEUTRALIZER
146-7571 146-7571
CROSSOVER RELIEF
COOLER
130-8842 ELBOW
ORIFICE
KK
108-2144
JJ
24 Page,
ELBOW
ORIFICE
108-2144
MOTOR GP
LL HYDRAULIC FAN
161-8919
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B PUMP GP PILOT / BRAKE PUMP OUTPUT
B
STEERING BACK-UP
VALVE GP RELIEF MAKE-UP IMPLEMENT PUMP OUTPUT
IMPLEMENT SEC. STEERING CHECK TILT CONTROL CIRCUIT
PILOT / BRAKE DIVERTER STEERING CIRCUIT
167-1154 141-2597 FAN PUMP AND CIRCUIT
VALVE GP VALVE GP SUPPLY LINE
STEERING BRAKE CONTROL CIRCUIT
FLOW DIVIDER
AUXILIARY CONTROL CIRCUIT
IMPLEMENT AXLE OIL CLR 142-3996
DRAIN / RETURN LINE
133-1729
LIFT CONTROL CIRCUIT
ELECTRICAL WIRES
SECONDARY STEERING PUMP CIRCUIT
STEER
PUMP GP
HYDRAULIC FAN PUMP GP
PILOT/BRAKE 162-0770 HMU LINE PATTERNS
147-7343
Pressure Line
ATTCH 134-2454
VALVE
BREAKER RELIEF
9T-0818
134-2454 M
PILOT IMPLEMENTS / HMU STEERING Attachment
Air Line
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
A A
52 Components (By number)
7 6 5 4 3 2 1
RENR2117-02
January 2009
FLUID POWER SYMBOLS
HH
19 SS 55 58 MM 7 54 CC 1 13 25 33 36 39 EE LL BASIC COMPONENT SYMBOLS
MAIN AUX
JJ
TT 30 WW 56 12 31 DD 2 15 26 34 37 41 FF UU
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
966G: 972G:
AAH1-UP 7LS1-UP
3ZS1-UP AAW1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
22 31 51 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
19 WW 55 57 50 53 20 CC PP UNIDIRECTIONAL UNIDIRECTIONAL
Volume 2 of 2: Brakes, E/H Implements, and Command Control Steering FLOW IN ONE PARALLEL CROSS FLOW IN
18 30 56 51 54 31 DD ZZ 23 8 DIRECTION
SS G
RENR2117-02 VOL 2 of 2
WW
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
HH
27 21 10 2 15 26 34 37 41 FF UU ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD
KK
24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
325-PK-14 B A
Component Locations Tap Locations
Part Machine Schematic Part Machine Schematic Pressure and Sampling CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Description Description
Number Location Location Number Location Location Tap Schematic
IDENTIFICATION
Accumulator As - Ride Control 108-5933 1 F-4 Valve Gp - Cooler Bypass 9T-6005 27 B-5 Description
Number Location
Connector 8C-0564 2 E-5 Valve Gp - Secondary Steering (Diverter) 141-2597 28 B-5
AA Tilt Cylinder Rod End Pressure F-5
Connector - Orifice
Cooler
128-7063
130-8842
3
4
D-6
B-5
Valve Gp - Diverter (Ride Control)
Valve Gp - Flow Divider (Axle Oil Cooler)
137-3520
133-1729
29
30
E-4
B-6
CC
BB Tilt Cylinder Head End Pressure
Rear Service Brake Pressure
F-5
F-3
FRONT, RIGHT VIEW OF HITCH
Cooler As - Brake Oil Cooling Attachment 134-2454 5 A-6 Valve Gp - Steering Neutralizer 8J-1553 31 B-3
DD Front Service Brake Presseure F-3
Cylinder Gp - Lift (LH) 133-2964 6 F-5 Valve Gp - Pilot (Command Control Steering) 164-4116 32 B-4
EE Auxiliary Pilot Pump Pressure E-7
Cylinder Gp - Steering 133-1747 7 C-2 Valve Gp - Pilot (Oil Manifold, 2 Funct.) 142-3997
33 D-4 to D-6 FF Auxiliary Pilot Pump Pressure E-7
Cylinder - Tilt (966) 144-9005 8 F-6 Pilot (Oil Manifold, 3 Funct.) 142-3998
GG Tilt Pilot Pump Pressure E-6
Cylinder - Tilt (972) 133-2962 9 F-6 Valve Gp - Relief (Line, Aux, HE) 4T-2742 34 E-7
HH Tilt Pilot Pump Pressure E-6
Cylinder - Lift (RH) 133-2963 10 F-4 Valve Gp - Relief (Line, Aux, RE) 4T-4162 35 F-6
JJ Lift Pilot Pump Pressure E-5
Cylinder Gp - Auxiliary 11 F-6 Valve Gp - Relief, Main Standard 6E-6003
36 E-7 KK Lift Pilot Pump Pressure E-5
Filter Gp - Oil, Hydr. (Fan / Cooler Flow) 134-3016 12 B-6 Logging 6E-6185
LL Pilot Pump Pressure E-4
Manifold Gp - (Lift, Standard) 130-2073 13 E-4 Valve Gp - Relief (Line,Tilt, HE), Logging 4T-2764 37 F-5
MM Service Brake Accumulator Pressure D-2
Motor Gp - Hydraulic Fan 161-8919 14 B-6 Valve Gp - Relief (Line,Tilt, RE, HE)
6E-2377 38 F-6 NN Implement Pump Pressure C-7
Plate - Orifice 8V-2080 15 F -5 Standard 2 And 3 Valve
PP Steering Pump Pressure B-7
Pump Gp - Hydraulic Fan 162-0772 16 B-6 Valve Gp - Relief (Line, Tilt, RE), Logging 9T-8488 39 F-6
Pump Gp - Steering
Implement 167-1154 17 B-7
Valve Gp - Shuttle (Steering)
Valve Gp - Steering (Command Control Str)
8J-6875
133-1728
41
42
B-4
B-2
RR
SS
Fluid Sampling Valve
Steering Pilot Pump Pressure
B-6
B-3 50 CC
TT Fan Drive Pump Pressure B-6
Pilot / Brake Valve Gp = Ball, Manual (Lowering Control) 112-1817 43 D-7
Steering Control Valve
Pump and Motor Gp - Sec. Steering 154-2563 18 A-5 Brakes UU B-4
Neutral Pilot Pressure
Screen Gp - Case Drain (Steering Pilot) 154-2883 19 C-3 Accumulator Gp - Brake (Charged) 198-9841 50 F-2
VV Steering Pilot Pressure B-4
Screen Gp 6E-5065 20 A-7, D-7 Actuator As - Parking Brake 154-8042 51 F-1
WW Steering Pilot Pressure B-3
Tank Gp - Hydraulic
Valve - Breaker Relief
133-1843
9T-0818
21
22
A-6 to A-7
A-7
Control Gp - Foot Brake
Sensor Gp - Position (Rotary, Lft Brk Pdl)
193-1448
214-4863
52
53
F-2
F-3
ZZ Steering Signal Pressure A-3 55 DD
Valve Gp - Check (Steering Quad) 111-7775 23 B-4 Switch As - Limit (Stop Light) 105-6117 54 F-2 FF
Valve Gp - Check (Ride Control) 9T-3096 24 E-4 Switch As - Pressure (Parking Brakes) 3E-6452 55 E-1
Valve Gp - Check (Air Purge)(Air Bleed) 3G-8607 25 D-7 Switch As - Pressure 3E-7693 56 D-3
Valve Gp - Main Control, Valve Gp - Accumulator 229-9984 57 E-3
2 Func., Standard 120-7477 Valve Gp - Brake Control (Parking) 106-1774 58 D-1
3 Func. Logging 120-7475
26 E-5 to E-7 Valve Gp - Brake Control (Service) 210-5587 59 F-2
3 Func., (Attch) 120-7473
Control,
1 Func., Field Conversion 120-7611
AA
CYLINDER GP CYLINDER GP CYLINDER GP CYLINDER GP
AUXILIARY TILT LIFT (LH) LIFT (RH) TO TRANSMISSION TO BRAKE
ACCUMULATOR AS.
966: 144-9005 133-2964 133-2963 CONTROL LIGHTS BRAKE (CHARGED)
CONTROL GP 198-9841
972: 133-2962 FOOT BRAKE
FRONT BRAKES
SWITCH AS 193-1448
VALVE GP LIMIT
F MAIN CONTROL STOP LIGHT F
2 FUNCTION, STANDARD: 120-7477 105-6117 RELEASE
APPLY
3 FUNCTION, LOGGING: 120-7475
3 FUNCTION, ATTACHMENT: 120-7473 BB PLATE
ORIFICE
CC NO
NC
1 FUNCTION, FIELD CONVERSION: 120-7611 8V-2080
ACCUMULATOR AS. SENSOR GP C C
ACTUATOR AS.
RIDE CONTROL POSITION PARKING BRAKE
108-5933 (ROTARY, LFT BRK PDL) 154-8042
214-4863 PARKING BRAKES
VALVE GP VALVE GP MANIFOLD GP
RELIEF RELIEF VALVE GP LIFT, STANDARD
RELIEF 130-2073
RACK BACK
LINE, AUX, LINE, AUX,
HEAD END ROD END LINE, TILT,
ROD END
DUMP
4T-2742 4T-4162
STANDARD 2 OR 3 DD
VALVE: 6E-2377 E9
LOWER CLOSE
LOGGING: 9T-8488
OPEN RAISE
VALVE GP
RELIEF
VALVE GP LINE, TILT, VALVE GP
RELIEF HEAD END BRAKE CONTROL
MAIN, STANDARD: 6E-6003 STANDARD 2 OR 3 SERVICE
VALVE: 6E-2377 REAR BRAKES
LOGGING: 6E-6185 210-5587
LOGGING: 4T-2764
RAISE
LOWER VALVE GP
DIVERTER
RIDE CONTROL
137-3520
E8
E E
SWITCH AS
PRESSURE
PARKING BRAKES
3E-6452
NC TRANSMISSION
CONTROL
NO
C
VALVE GP
CHECK
RIDE CONTROL
LL
EE FF GG HH JJ KK 9T-3096
112-1817
(Dimensions: 34 inches x 28 inches)
E3 E5
E7
C NN C
CYLINDER GP
STEERING
133-1747
SCREEN GP
CASE DRAIN
STEERING PILOT
VALVE GP 154-2883
PILOT
COMMAND CONTROL STEERING
164-4116
FILTER GP
VALVE GP
OIL, HYDR.
COOLER BYPASS
FAN / COOLER FLOW VALVE GP
9T-6005
134-3016 STEERING
CYLINDER CYLINDER
PORT PORT COMMAND CONTROL STEERING
“B” “A” 133-1728
24 Page,
CROSSOVER RELIEF
VALVE GP
COOLER STEERING
PP 130-8842 NEUTRALIZER
SHUTTLE VALVE
8J-1553
RR VALVE GP
SS
CHECK
MOTOR GP STEERING QUAD HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B TT HYDRAULIC FAN
161-8919
111-7775
PILOT / BRAKE PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
B
PUMP GP PILOT PORT “A” MAKE-UP TILT CONTROL CIRCUIT
STEERING CHECK STEERING CIRCUIT
VALVE GP DIRECTIONAL SPOOL
IMPLEMENT FAN PUMP AND CIRCUIT
SEC. STEERING
PILOT / BRAKE SUPPLY LINE
167-1154
DIVERTER
141-2597 UU PILOT PORT “B” BRAKE CONTROL CIRCUIT
AUXILIARY CONTROL CIRCUIT
VALVE GP DRAIN / RETURN LINE
FLOW DIVIDER LIFT CONTROL CIRCUIT
AXLE OIL CLR ELECTRICAL WIRES
IMPLEMENT 133-1729 VV WW
SECONDARY STEERING CIRCUIT
PUMP GP
STEER HYDRAULIC FAN VALVE GP
PRESSURE BACK-UP
162-0770 STEERING REDUCING RELIEF
LINE PATTERNS
VALVE GP NEUTRALIZER VALVE
PILOT/BRAKE Pressure Line
SHUTTLE 8J-1553
STEERING REGULATED PRESS. PORT Pilot / Load Sensing Pressure
8J-6875 TO PILOT VALVE
BRAKE OIL
ATTCH Attachment
COOLING
6E-5065
ATTCH 134-2454
M Air Line
134-2454
ZZ CALLOUTS
VALVE
BREAKER RELIEF YY Taps (Pressure, Sampling, Sensor - by letter)
A 9T-0818 A
52 Components (By number)
TANK GP
HYDRAULIC
133-1843
PUMP AND MOTOR GP
SECONDARY STEERING
154-2563 966G & 972G E/H IMPLEMENT AND THIS SCHEMATIC IS FOR THE 966G AND 972G WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: RENR2117-02, VOLUME 2 OF 2
PART NUMBER: 133-1727, CHANGE: 03, VERSION: - (STEERING AND IMPLEMENTS)
COMMAND CONTROL STEERING PART NUMBER: 142-0727, CHANGE 04, VERSION: - (BRAKES)
Components are shown installed on a fully operable machine.
7 6 5 4 3 2 1