ITEM DESCRIPTION PRESSURE SETTING ITEM DESCRIPTION

A= MAIN RELIEF (STANDARD) - 34.3 MPa / 343 bar / 4974 ps 1 HYDRAULIC RESERVOIR
A= MAIN RELIEF (BOOST) - 36.8 MPa / 368 bar / 5337 psi 2 BREATHER
4 BY-PASS VALVE
Pm1 Ps Ps Pm2 26 25 28 B= BOOM RAISING PORT SECONDARY RELIEF - 38.7 MPa / 387 bar / 5612 psi 5 SCREEN FILTER
6 RETURN FILTER
22 27 21 B1/B2 = RELIEF ON BOOM HBCV - ....... MPa / ...... bar / ........ psi
9 HYDRAULIC PUMP (OPTIONAL)
C= BOOM LOWERING PORT SECONDARY RELIEF - 29.4 MPa / 294 bar / 4264 psi 10 MAIN HYDRAULIC PUMP
15 MAIN CONTROL VALVE
D= DIPPER OUT PORT SECONDARY RELIEF - 38.7 MPa / 387 bar / 5612 psi
16 HYDRAULIC SWIVEL
D1 = RELIEF ON DIPPER HBCV - ....... MPa / ...... bar / ........ psi 21 TRAVEL MOTOR
PR
22 SWING MOTOR
L2 E= DIPPER IN PORT SECONDARY RELIEF - 21.1 MPa / 211 bar / 3060 psi 23 TRAVEL MOTOR BRAKE

* B45 *
T T F= BUCKET OPEN PORT SECONDARY RELIEF - 29.4 MPa / 294 bar / 4266 psi 25 RIGHT BOOM CYLINDER

DB * 29
29 G= BUCKET CLOSE PORT SECONDARY RELIEF - 29.4 MPa / 294 bar / 4266 psi
26
27
LEFT BOOM CYLINDER
DIPPER CYLINDER
28 BUCKET CYLINDER
H= PILOT PRESSURE RELIEF - 3.92 MPa / 39.2 bar / 568 psi
*
P1 P2 29 BOOM SAFETY VALVE

RED

RED
30 I= RIGHT-HAND SWING PORT SECONDARY RELIEF - 27.0 MPa / 270 bar / 3918 psi 30 DIPPER SAFETY VALVE
P2 P1 31 DIPPER LOAD HOLDING VALVE
G1 (G3) (G3) G1 J= LEFT-HAND SWING PORT SECONDARY RELIEF - 27.0 MPa / 270 bar / 3918 psi
B B 32 BOOM LOAD HOLDING VALVE
M C C K1/K2 = TRAVEL REVERSE PORT SECONDARY RELIEF - ....... MPa / ...... bar / ........ psi 42 OIL COOLER
G1 (G3) 43 RETURN MANIFOLD
27.0MPa 27.0MPa B L1/L2 = TRAVEL FORWARD PORT SECONDARY RELIEF - ....... MPa / ...... bar / ........ psi
A A 44 OIL COOLER BY-PASS VALVE
PB
at 214L/min at 214L/min
PA D1 C Pp Pp
PL PL N1/N2 = NEGATIVE CONTROL RELIEF - 2.55 MPa / 25.5 bar / 370 psi 45 NON-RETURN CHECK VALVE
51 ACCUMULATOR
A Pm2 Tin Tin Pm1 O/P = SECONDARY RELIEF (2eme OPTION) - ....... MPa / ...... bar / ........ psi 53 BOOM & BUCKET CONTROL LEVER
15 PL
23 L1 16 K2 23 DR DR 54 SWING & DIPPER CONTROL LEVER
J I pb5 K1 R= MAIN RELIEF (2eme OPTION) - 20.6 MPa / 206 bar / 2987 ps
55 TRAVEL CONTROL PEDAL

A B
21 B2 57
58
BOOM & DIPPER CONTROL SHOCK ABSORBER
PILOT AND RETURN SYSTEM MANIFOLD
1 B1 59 FILTER
D2 15 1
60 PILOT SYSTEM MANIFOLD
C D pb8 N2
71 SECOND OPTION CONTROL VALVE (EU)
E F
FORWARD R.H 73 SECOND OPTION CONTROL VALVE
BACKWARD R.H 15 15
82 PILOT CIRCUIT FILTER

*
par1 pbr1
LEFT B A RIGHT FORWARD L.H 85 PILOT FILTER
BACKWARD L.H 85 86 PILOT FILTER BY-PASS VALVE

B
A
* 134 A2 A1
90
108
HYDRAULIC BREAKER VERSION, PLUG
STRAIGHT TRAVEL VALVE
T
* 158 133 5 SOLENOID VALVE BANK
Y18 58
134 2 SOLENOID VALVE BANK (SECOND OPTION)
152 REDUCING VALVE

*
P5
G 158 SHUT-OFF VALVE (OPTIONAL)
Tr1 73 P 163 STRAIGHT LINE TRAVEL PEDAL (NA)
43 164 BOOM / ARM / BUCKET PRESS. PROPORTIONAL SOLENOID VALVE

171 D6 BR1 Y25 Y26 T

166 SHUTTLE VALVE BLOCK (NA)
58 171 SOLENOID VALVE
AR1 SECOND OPTION T5
OPTION2 B22 SWING PILOT PRESSURE SWITCH
B84 15 15
164 pbr1 71 134
LEGEND B26 UPPER PILOT PRESSURE SENSOR
pb7 pb4 A A1 B27 TRAVEL PILOT PRESSURE SENSOR
57 15
A B C 15 B43 R DR4 P1 PUMP B28
B40
SECOND OPTION PILOT CIRCUIT 1 PRESSURE SWITCH
PUMP PRESSURE SENSOR (NEGA-CONT. P2)
par1 71 134
Y61 Y60 Y59 P O B A2
B42 PUMP PRESSURE SENSOR (P1)

44 P2 PUMP B43 PUMP PRESSURE SENSOR (NEGA-CONT. P1)

Tr2 Pr 10 B44 PUMP PRESSURE SENSOR (P2) (BLUE BAND)

ps1 Pn1 T8 T3 T6 T7 DR1 T1 T2

MAIN RELIEF V.
20.6MPa at 67L/min
out
* 71
SECOND OPTION
PILOT SYSTEM PUMP
B45
B83
OVERLOAD INDICATOR PRESSURE SWITCH
PRESS. SENSOR (PILOT ARM CLOSE)
T B84 PRESS. SENSOR (PILOT BUCKET CLOSE)
0.1 MPa
2 45 14.5 psi P1 P2 P3 R
Pn2
RETURN TO RESERVOIR
B85 PRESS. SENSOR (PILOT BOOM UP)
1 bar Y2 PILOT PRESSURE SOLENOID VALVE (BLUE BAND)
P3
85 N1 N2 Y3 SWING BRAKE SOLENOID VALVE (WHITE BAND)
42 57 60
85 ps2
LEAK-OFF RETURN Y4 2 STAGE TRAVEL SOLENOID VALVE (RED BAND)
2.55MPa at 50L/min Y5 POWER-UP SOLENOID VALVE (YELLOW BAND)
0.29 MPa N P0
10μ pcc 1 Y6 POWER SAVE SOLENOID VALVE (GREEN BAND)
42.1 psi C1 C2
2.9 bar 31 N2 SUPPLY CIRCUIT Y7
Y11
MAIN PUMP POWER PROPORTIONAL SOLENOID
MAIN PUMP FLOW PROPORTIONAL SOLENOID
B P T A
B83 A5 38.7MPa at 20L/min
Y18 FREE SWING SOLENOID VALVE (NA)
0.02 MPa 0.004 MPa
* 85
171 57 B5 21.1MPa at 284L/min
2.9 psi 0.58 psi 133 ARM(2) pb9 PILOT SYSTEM CIRCUIT Y25 OPTION 2 SOLENOID VALVE (BLUE TAPE)
0.2 bar 0.04 bar T 43 T B
ARM(1) IN Y26 OPTION 2 SOLENOID VALVE (RED TAPE)
30
pb5 IN OUT 57 Y59 BOOM DOWN PROPORTIONAL SOLENOID VALVE (NO TAPE)
PL 15 58 15 COMPONENT BOUNDARY
D1 57 pa5 OUT 32 pa9
V
par1 T5 pbr1
Y60 ARM CLOSE PROPORTIONAL SOLENOID VALVE (RED TAPE)
D Y61 BUCKET CLOSE PROPORTIONAL SOLENOID VALVE (BLUE TAPE)
T1 58 ON 0.5 MPa
P5 72.5 psi HOSE
D6 30 5 bar

1 D
DR
prs1 E
D
38.7MPa at 20L/min A8
* B28 OFF 0.3 MPa
43.5 psi
3 bar PIPING CONNECTION
pc3 29.4MPa at 150L/min B8
6μ D2 57
0.103 MPa 57 pbu BOOM(1)
5 14.94 psi T
T E DOWN
pb8
152 PIPING CROSS-OVER
150MESH 1.03 bar 158
pa8 A1
N2 29 UP
BOOM(2)
DR 164 pb4 B 29 COMPONENT ITEM NO.
C PL
15 pa4
D5 pcc
29.4MPa at 198L/min B7
B85 COMPONENT NUMBER
4 6 B3 1
133
A3 29.4MPa at 198L/min
BUCKET
A7
B T
D1 28
58
SWING pb7 P5
pb3 C CLOSE 164 2-STAGE TRAVEL CONNECTION ITEM NO.
A

*
pa3 LEFT OPEN C1
Y4 LEVER LOCK
RIGHT
pa7
152
-- OPTIONAL ITEM NO.
B2 B6
A2 Y2
A2 TRAVEL(R) A6 P
pb2 OPTION G F 2-STAGE RELIEF
pb6
BACKWARD 166 C3
15 15 pa2 BREAKER S3 Y5 POWER SAVE
152 pb8 pa7 ON
P4 pa6
A1 A2
FORWARD 166 Y6 C4
S1
B1 DR4
A1
TRAVEL(L) DR2 SWING BRAKE 1.5 MPa 51 60 82
90 DR3 C2 C5 217.5 psi
1.77MPa 1.86MPa 166 BACK Y3 15 bar
at 20L/min at 20L/min T S4 -WARD 164
pb1 P3
108 15
DR1
P3
8μ
R P2 P0 P
57 166 FORWARD
P S2 0.02 MPa
pa1 2.9 psi
0.2 bar
T4 T5
MAIN RELIEF V. 0.15 MPa
A 86 21.7 psi
71 71 34.3MPa at 171L/min
36.8MPa at 160L/min
Y7 1.5 bar
P T
A1 Psv a4 A2 B44 P1 P2
134 134 P1 PA PH PT P2
G T B42
15
B27
58 T8
B26 10 B40
a1 a2
P4 P5 T4 T5 (FRONT) (REAR)

P3 P2 P1 T3 T2 T1

1PEDAL TRAVEL TRAVEL(L) TRAVEL(R)

Pi1 a7 a8 Pi2
54 85
BACKWARD FORWARD BACKWARD FORWARD FORWARD BACKWARD
85
P T P T 53 59
164 152
P1 p2
15 15 P2
pb5 pa5
31μ
CLOSE OPEN
163
C1 C2 Y11
57 IN OUT UP DOWN RIGHT LEFT A P T B
P1 A3

M
B D R F H J S L N U P
ARM SWING BOOM BUCKET
IN OUT LEFT RIGHT DOWN UP OPEN CLOSE 1 P 2 4 T 3 a3
55
2 4 3 1 2 4 3 1
85 ISUZU Dr 3.92 MPa
4HK1X 568.5 psi
85 132.1kW/2000min-1 B1 39.2 bar
85 85 H
A4 B2 A3 A1 B1 A2 B3
15
A C V E
15
T G I Q K M O 9 OUT 15
1 Pr
pa9 pbu
D2 B22

IN
166 S4 S3 S1 S2

15 15 15 15
pb1 pb6 pa6 pa1

CX250C LR EXCAVATOR - HYDRAULIC SCHEMATIC

86106893-1 EN Lep 84513742EN