Project title : Movable Machine Platform to carry 20 tons 09/03/2018

1 DESIGN OF GLASS BARRIER

A Design Calculation of Glass Railing

span = 1 m
Loaded width = 1 m

Case-1
Line Load = 0.74 kN/m
Moment = 1.110 kN-m
Shear = 1.110 kN

Case-2
Infill Load = 1 kN/m2
Moment = 0.750 kN-m
Shear = 1.500 kN

Case-3
Point Load = 0.5 kN
Moment = 0.750 kN-m
Shear = 0.750 kN

Control Moment = 1.110 kN-m

Control Shear = 1.500 kN
Using Py (Glass) = 40 N/mm2

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018

Required Zy = M/py = 27.75 cm3

Using 13.52mm THK TEMPERED GLASS
b = 100 cm
t = 1.352 cm

Required Sx = M/Py = 27.750 cm3

Use Zx = bh2/6 = 30.465 cm3 OK

Use Depth = 13.52 mm

B Check for deflection Under Service Load

E (glass) = 70000 N/mm2

Iy = 20.5944 cm4

Cantilever
Service Live Load Deflection in the beam
D = Pl3/3EI = 17.111 mm

Maximum deflection = 25.000 mm OK

C Design check for U-Channel

Moment at base = 1.110 kN-m

Yield strength of Galvanize = 275 N/mm2

Required Plastic Modulus

M/py = 4.04 cm3

Use 100x50x3mm Channel

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018

b = 5 cm
d = 10 cm
t = 0.3 cm
Sx = 14.1200 cm3 OK

D Design check for Anchor bar

Lever arm = 30 mm
Moment at connection = 1.110 kN-m
Tension at anchor bar = 37.00 kN

Using Ø10mm EMBEDDED REBAR @ 300 mm spacing

Required bolts based on loaded width 1m = 3 Nos
Area of anchor bar = 78.500 mm2

Tension capacity of bolts, Ft,Rd

Ft, Rd = k2 fub As/ɼM2 = 45.216 kN

Tensile strength of 3 anchor bar = 150.72 kN

Tension at anchor bar = 37.00 kN OK

E Design check for Timber Capping

span = 2.65 m
Line Load = 0.74 kN/m

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018

Moment = 0.974 kN-m

Using Py (timber) = 12 N/mm2

Required Zx = M/py = 81.20 cm3
Use Timber U-Channel 45x35x15mm

b = 45 mm
d = 35 mm
t = 15 mm
Zx = 11.562 cm3 NG

F Design check for Steel Capping

span = 2.924 m
Line Load = 0.74 kN/m
Moment = 1.186 kN-m

Using Py (Stainless steel 305) = 262 N/mm2

Required Zx = M/py = 4.53 cm3
Use Steel U-Channel 40x40x3mm

b = 40 mm
d = 40 mm
t = 3 mm
Zx = 4.600 cm3 OK

2 DESIGN OF ALUMINUM SCREEN BARRIER

A Design Calculation of Main Vertical member

1400 1575
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1570

1488
Project title : Movable Machine Platform to carry 20 tons 09/03/2018

1400 1575

1570
1488

800
H1 H2 H3

ALUM SCREEN RAILING LEFT HAND SIDE

SCALE 1:5

Spacing of post = 1.488 m

Height of railing = 0.8 m

Case-1
Line Load = 0.74 kN/m
Moment = 1.321 kN-m
Shear = 0.888 kN

0.74 kN/m
0.8 m

SHEAR= M = 1.321
0.888 kN kN.m

Case-2
Infill Load = 1 kN/m2
Moment at the base of the post = 0.714 kN-m
Shear = 1.786 kN

1 kN/m2
0.8 m

SHEAR= M= 0.714
1.786 kN kN.m

Case-3

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018

Point Load = 0.5 kN

Moment at the base of the post = 0.600 kN-m
Shear = 0.750 kN

0.5 kN
0.8 m

SHEAR= Moment =
0.75 kN 1.350 kN.m

Control Moment = 1.321 kN-m

Control Shear = 1.786 kN
Using Py Steel = 275 N/mm2
Required Zx = M/py = 4.805 cm3

Using 71X45x5mm RHS

B = 7.1 cm
D = 4.5 cm
t = 0.5 cm
Sx = 14.27 cm3 OK

1400 1575
1570

1488
800

H1 H2 H3

ALUM SCREEN RAILING LEFT HAND SIDE

SCALE 1:5

B Design Calculation of Intermediate Vertical member

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018

span = 1.57 m
spacing load = 0.100 m

Case 2 (lnfill load)

Infill load = 1 kN/m2
Factored UDL = 0.150 kN/m
Moment = 0.046 kN-m
Shear = 0.118 kN

Case 3 (point load)

point load = 0.5 kN
Factored load = 0.750 kN
Moment = 0.294 kN-m
Shear = 0.375 kN

Control Moment = 0.294 kN-m

Control Shear = 0.375 kN
Using Py Aluminum = 150 N/mm2
Required SX = M/py = 1.963 cm3

Using 76X25x1.1mm RHS

B = 7.6 cm
D = 2.5 cm
t = 0.11 cm
Zx = 2.09 cm3 OK

1400 1575
1570

1488
800

H1 H2 H3

ALUM SCREEN RAILING LEFT HAND SIDE

SCALE 1:5

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018

D Design Calculation of Main Horizontal member

span = 1.4 m
spacing loadwidth = 0.79 m

Case 1 (line load)

line load = 0.74 kN/m
Factored Line Load = 1.11 kN/m
Moment = 0.272 kN-m
Shear = 0.777 kN

Case 2 (lnfill load)

Infill load = 1 kN/m2
Factored UDL = 1.185 kN/m
Moment = 0.290 kN-m
Shear = 0.830 kN

Case 3 (point load)

point load = 0.5 kN
Factored load = 0.750 kN
Moment = 0.263 kN-m
Shear = 0.375 kN

Control Moment = 0.290 kN-m

Control Shear = 0.830 kN
Using Py Aluminum = 150 N/mm2

Required SX = M/py = 1.936 cm3

Using 76X25x1.1mm RHS
B = 7.6 cm
D = 2.5 cm
t = 0.11 cm
Zx = 3.97 cm3 OK

E Design Calculation of Connection

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HORIZONTAL SECTIONAL DETAILS
H2 SCALE 1:5
Project title : Movable Machine Platform to carry 20 tons 09/03/2018

HORIZONTAL SECTIONAL DETAILS

H2 SCALE 1:5

USE 4M12 HILTI ANCHOR BOLTS

Moment at the connection = 1.321 kN-m
Shear at connection = 1.786 kN
Nos of tension bolts = 2 Nos
Nos of shear bolts = 2 Nos

Spacing bolt = 114 mm

Actual tensions on bolts, Ft,Sd = 5.795 kN

Tension capacity of bolts, Ft,Rd

Ft, Rd = k2 fub As/ɼM2 = 65.111 kN OK

Direct shear per bolt, Fv,Sd = 0.893 kN

shear resistance of anchor bolt, F v,Rd =

Fv, Rd = αv fub As/ɼM2 = 43.407 kN OK

Fv,Sd/Fv,Rd + Ft,Sd/1.4Ft,Rd < 1 = 0.084 < 1 OK

Check for Base Plate

Moment at base plate = 0.220 kN-m
Yeild strength of steel = 275 N/mm2
Plate width = 15 cm

Required Elastic Modulus

M/py = 0.801 cm3

Use thickness of plate 6mm = 0.6 cm

Zx = bd /62
= 0.900 cm3 OK

3 DESIGN OF ALUMINUM VERTICAL SCREEN BARRIER

1890
750

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018
1890

750
3680
2290

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018

1890

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Project title : Movable Machine Platform to carry 20 tons 09/03/2018
1890

H6

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