Q1. What are the applications of spring?

Distinguish between closely coiled and opencoiled

helical springs.
Q2. What type of stress is induced in different type of springs studied?
Q3. What is surge in spring? How we can remove it.
Q4. What is the objective of nipping of leaf spring?
Q5. It is required to design a helical compression spring subjected to a force of 500 N. The
deflection of the spring corresponding to this force is approximately 20 mm. The spring index
should be 6. The spring is made of cold-drawn steel wire with ultimate tensile strength of 1000
N/mm2. The permissible shear stress for the spring wire can be taken as 50% of the ultimate
tensile strength (G = 81 370 N/mm2). Assume a gap of 1 mm between adjacent coils under
maximum load condition. The spring has square and ground ends.Design the spring and
calculate:
(i) wire diameter;
(ii) mean coil diameter;
(iii) number of active coils;
(iv) total number of coils;
(v) free length of the spring; and
(vi) pitch of the coils.
Q6. A direct reading spring balance consists of a helical tension spring, which is attached to a
rigid support at one end and carries weights at the other free end. The pointer attached to the free
end moves on a scale and indicates the weight. The length of the scale is 75 mm. The maximum
capacity of the balance is to measure the weight of 500 N. The spring index is 6.
The spring is made of oil-hardened and tempered steel wire with ultimate tensile strength of
1400 N/mm2. The permissible shear stress for spring wire can be taken as 50% of the ultimate
tensile strength (G = 81 370 N/mm2). Design the spring and calculate:
(i) wire diameter;
(ii) mean coil diameter;
(iii) number of active coils;
(iv) required spring rate; and
(v) actual spring rate.
Q7. A flat spiral spring is required to provide a maximum torque of 1200 N-mm. The spring is
made of a steel strip and the maximum bending stress should not exceed 800 N/mm2. When the
stress in the spring decreases from 800 to 0 N/mm2, the arbor turns through three complete
revolutions with respect to the retaining drum. The thickness of the steel strip is 1.25 mm and the
modulus of elasticity is 207 000 N/mm2. Calculate the width and length of the steel strip.