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Journal of ELECTRONIC MATERIALS, Vol. 32, No. 6, 2003 Regular Issue Paper
1.—Institute and Department of Electrophysics, National Chiao Tung University, Hsinchu 300,
Taiwan. 2.—Department of Mechanical Engineering, Southern Taiwan University of Technology,
Tainan 710, Taiwan. E-mail: fang@mail.stut.edu.tw
The thin films of undoped GaN, GaN:Si, and Al0.12Ga0.88N on sapphire (0001)
substrate using nanoindentation are investigated. The Young’s modulus, hard-
ness, and plastic energy of the films were calculated from the loading-unloading
curve. The true hardness, maximum shear stress, and degree of elastic recovery
are then deduced from the preceding calculated data. In addition, the loading-
unloading curve clearly shows the pop-in phenomena, which can be attributed
to the dislocation nucleation. To better understand the factors affecting the
quality of films produced, the stress-strain relationship, which is able to reflect
the quality of the fabricated films, is also analyzed using nanoindentation.
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substrate by low-temperature deposition (520°C). Berkovich indenter was thoroughly explored using
This improves the structural properties of the film. the procedure that can be found in Ref. 15 and was
Then, GaN (2-m thick), GaN:Si (Si doped with a employed in this study. Further discussion of the
carrier concentration of about 3 1017 cm3; 2-m projected-contact area to contact-depth relationship
thick), and AlxGa1–xN (x 0.12, 1-m thick) films Pmax
were grown on top of the buffer layer, respectively, is Ac F(hc) 24.5h2c, where hc hmax 0.72
Smax
by MOCVD at 1,120°C, using ammonia (NH3), is the contact depth, hmax is the maximum depth,
trimethylgallium (TMGa), and trimethylaluminium Pmax is the maximum load, and Smax is the slope of
(TMAl) as the nitrogen, gallium, and aluminium the unloading curve at the maximum load. The
sources, respectively. analysis software of the Hysitron TriboScope Sys-
The nanoindentation test is a powerful technique tem has the capabilities to perform the automatic
for measuring thin-film mechanical properties and calculation of nanomechanical properties, automated
can provide precise measurements of the continuous correction for tip calibration, and so on. Our ex-
indentation load, P, down to the micro-Newton level, periment procedures also followed the TriboScope
and the indenter-penetration depth, h, down to the software package suggested calibration standards.
nanometer level. An indenter-penetration depth of Hardness (H) is determined by applying a maxi-
10% of the film’s thickness will be used to avoid mum indentation load, Pmax, to a probe of a pre-
the area of interaction between the film and sub- scribed sharp Berkovich tip (which is a three-sided
strate.10 In the following, all depth-sensing inden- pyramidal-diamond tip) driving it into the films.
tation experiments are performed by means of Thus, H is given by dividing Pmax by the projected-
the Nanoindentation System (Hysitron Triboscope, contact area,15 i.e.,
Hysitron Inc., Minneapolis, MN) and performed at
room temperature. Load-controlled indentation test- Pmax
H (2)
ing followed a trapezoidal-loading profile with a hold Ac
time of typically 10 sec at peak load. Peak loads ranged The Young’s modulus of deposited films can be de-
from 100 to 1,000 N at a loading rate of 10 N/sec. rived during the nanoindentation process by Eq. 1, as
The diamond indenter was a Berkovich tip (triangu- mentioned previously. The Young’s modulus changes
lar-pyramid probe) with a tip radius of 100 nm. with the relative penetration depth, indicating that
RESULTS AND DISCUSSION the indenter deforms not only the film but also the
substrate, and can be measured because of the large
A typical, continuous load-displacement (P-h) indentation depth with the appreciable substrate ef-
curve enables us to evaluate Young’s modulus and fects. The Young’s modulus and hardness of GaN,
hardness. The term Er, the indentation modulus, is GaN:Si, and Al0.12Ga0.88N were calculated under
introduced to balance the Young’s modulus of the loads of 1–3 mN (Fig. 1). The Young’s modulus of
film, Ef, and that of the diamond indenter, Ei:15 GaN, GaN:Si, and Al0.12Ga0.88N are 274.35–355.5
GPa, 232.27–262.06 GPa, and 272.14–358.33 GPa,
1 2 Ac 1 v2f 1 v2i
(1)
Er SB Ef Ei
where S dP/dh is the slope at the beginning of the
unloading curve, and Ac is the corresponding pro-
jected-contact area, in addition vf and vi are, respec-
tively, Poisson’s ratio of film and indenter. For dia-
mond, Ei 1,140 GPa and vi 0.07. As is commonly
done, we assume that vf is 0.25.13,14 As the indenta-
tion depth of the diamond tip continues to increase,
the load curve starts to go up until it reaches a max-
imum depth. After reaching the maximum depth,
the tip begins to unload and return to its original po-
sition. The intersection of the tangential line of the
unloading curve with the x-axis is used to define the
plastic-indentation depth, hp.15
A key problem when determining an elastic mod-
ulus from an indention experiment is how to mea-
sure the projected-contact area, Ac. Oliver and Pharr15
developed an improved technique for the measure-
ment of indentation impressions. They used data
directly drawn from the indentation curve and cor-
Fig. 1. The Young’s modulus, Ef: GaN (), GaN:Si () and Al0.12
related the projected-contact area, Ac, by an appro- Ga0.88N () films measured as a function of the penetration depth,
priate area function. The area function for an ideal and for hardness, H: GaN (), GaN:Si (), and Al0.12Ga0.88N ().
790-R5.qxd 5/29/03 3:07 PM Page 498
respectively. Hardness is well suitable for measur- tively. The GaN film was doped with a concentration
ing of the film’s plastic behavior, just the same as of Si (3 1017 cm3) to increase the electron-hole
the modulus to the film’s elastic response. The cor- pairs. Although this gives the film better illuminant
responding hardness values are 17.21–21.47 GPa, qualities, it may also be detrimental to the mechan-
17.61–22.62 GPa, and 14.48–24.00 GPa, respec- ical properties. The latter implies that a concen-
tively. The results of the GaN thin film are similar to tration of doped impurities have the same effect as
the previous studies of Yu et al.11 and Kucheyev defects in the microstructure. The pop-in events oc-
et al.,12 but differ from the bulk-crystal properties curring during the nanoindentation processes are
of GaN (Nowak et al.13). The experimental load- related to the dislocations and defects. According to
displacement curves on the thin films each show a previous studies,12,14,17 we defined the discontinuity
pop-in at a critical load. Such discontinuities or load phenomena, which occur at the P-h curves, as the
excursions are observed mainly on oxidized or elec- “pop-in” events. Indeed, the plastic-deformation pro-
tropolished films.16 These events are observed fre- cesses are very complex, and it is necessary to un-
quently on smooth surfaces, but not on very rough derstand what happens with the mechanisms as the
surfaces. indenter-diamond tip pushes into the surface. Addi-
The discontinuities, or pop-in events, in the exper- tionally, Kucheyev et al.18 and Twigg et al.19 also ob-
imental load-displacement plots, can be seen in Fig. served this phenomenon in the loading-unloading
2a–c for GaN, GaN:Si, and Al0.12Ga0.88N, respec- curves of single-crystal ZnO and polycrystalline alu-
mina by nanoindentation, respectively. At the onset
of the irreversible deformation, interstitial-dislocation
loops nucleate. This phenomenon is probably related
to the fact that the plastic deformation is dominated
by pop-in events.17 The nucleation of dislocation
causes the microstructure transformation and slip-
band behavior on the film surface that was observed
using cross-section, transmission electron microscopy
technology under loads.20 In our study, the depths of
the pop-in events for GaN, GaN:Si, and Al0.12Ga0.88N
thin films corresponding to the loads of 1.2–1.5 mN,
0.9–1.2 mN, and 1.2–1.4 mN were 39–45 nm, 32–
a b 40 nm, and 36–48 nm, respectively.
It has been identified that the processes responsi-
ble for this pop-in event are associated with the dis-
location nucleation. Knowing the critical load, an es-
timation of the maximum shear stress necessary to
create a dislocation can be made as follows. The
maximum elastic-shear stress, max, is given by the
relation:20
6Pcritical E2f 1/3
max 0.31 a b (3)
R3 2
Table I. Max. Shear Stress, max, vs. the Max. Indentation Load, Pmax, of Thin Films*
of the three films is shown in Fig. 2d and Table I. creasing deformation corresponding to plastic en-
Note, under a load of 1,000 N, only the GaN:Si thin ergy. In addition, the true hardness was calculated
film shows a maximum shear stress. This shows that in Table II.
the existence of the pop-in event corresponds to the The elastic recovery of thin films is revealed by
dislocation nucleation. To sum up, the pop-in event the plastic deformation and can be used for further
corresponds to a plastic behavior. investigation of recovery in the indentation process.
To calculate the value of true hardness, Ht,21 we The degree of elastic recovery varies with the prop-
used the P-h curves to determine the plastic energy, erties and microstructures of materials. Thus, it is
Ur (the area between the load and unload curves), not an absolute value; instead, it is just a reference
and Pmax: index. From the experimental loading-unloading
curves, we can evaluate the degree of elastic recov-
1 1 1 ery (e)19 on unloading the indenter:
Ur P3/2
max (4)
3 B 0 tan 2Ht
2
hmax hrp
e (5)
where 0 and are the geometrical constant and the hmax
semiapex angle of the indenter, respectively (0
where hmax is the maximum depth, and hrp is the
323 and 65.3° for the triangular-tip indenter).
residual plastic depth after unloading.
The nanoindentation process promotes the deforma-
The plastic energy increases with the load, but the
tion of materials. Both the elastic- and plastic-defor-
elastic recovery decreases theoretically. Figure 3
mation energies of the materials increase with in-
shows that the ranges of the degree of elastic recov-
creasing load, but the elastic energy increases
ery of thin films under three different maximum
slower than the plastic energy.
loads of (999 0.2–2988 2.4) N are about 50–
The maximum indentation load increased with in-
85%, and a high resistance against crack formation
creasing plastic energy, as shown in Fig. 3. It can be
even at a strain of greater than or equal to 15–50%.
clearly seen that increasing the load caused the in-
As can be seen, the higher value of e points out
that the deposited films have the ability to bear local
stress caused by a single impact without a lot of
microcrack and damage events, in general, by means
of the MOCVD method to grow the III-nitride thin
films, and the moderation of the stress problem by
the buffer layer.22 According to the ratio of elastic re-
covery analysis, we deduced that the reduction in
the stress effect may be caused by the buffer layer
because it influenced the thin film to maintain e at
about 15–50% as the indentation loads increased.
As is clearly seen in Fig. 3, the values of e have no
obvious variation when the indentation load is
increased. This suggests an improvement in the
growth process of thin films, enabling them to meet
high performance demands, such as an ability to
bear a greater load.
The lattice-mismatch phenomenon of thin films al-
ways occurs in the growth process. The stress-strain
analysis that reveals the local strain in the thin films
is very useful in improving the growth process, e.g.,
by decreasing lattice mismatch and the crack-free
Fig. 3. The plastic energy, Ur, and degree of elastic recovery, e, phenomena. So as to better understand the mecha-
versus the maximum indentation load, Pmax. nism of plastic deformation on deposited films, the
Table II. The True Hardness Value of GaN, GaN:Si, and Al0.12Ga0.88N Films Measured
by Different Indentation Loads