Top Solid 2010 Us
Top Solid 2010 Us
TopSolid
TopSolid 2010
What’s New
Missler Software i
TopSolid 2010
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sler Software.
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TopSolid 2010
Table of contents
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TopSolid'Design 2010: What's new TopSolid 2010
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TopSolid 2010 TopSolid'Design 2010: What's new
This document describes the improvements made to the Design application of the TopSolid’Design
software: 2010 version.
Operating system
Windows 7
TopSolid 2010 supports the 32- and 64-bit versions of the new Windows 7 operating system with the
Aero mode.
Automatic update
The software can now be updated automatically, either directly via the Internet if the workstation is
connected, or indirectly through a server. It can search for updates either when the software is launched,
at regular intervals, or manually using the function Help | Update.
Excel 2007
The Excel 2007 format (.xlsx documents) is now supported in all functions that deal with this type of file
(catalog, spreadsheet export, etc)
Symbol tree
To optimize response time, the echo of all the elements in the graphic zone when switching to the Main
assembly tab has been deactivated.
Ergonomics
During a rotation or a dynamic displacement it is now possible to retain the displayed points. This option
can be set in Visualization options in the function Tools | Options.
Neutral point
Depending on the elements selected, new functions have been added :
In addition, when drilling has been carried out in neutral mode, the propagation operation is
systematically proposed.
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Leaving neutral mode is now possible with the function which means you do not have to use the
keyboard.
When a direction is requested, the TANGENT option now lets you specify the direction from an extremity
or any point of a segment or edge and from the tangent at this point.
It is now possible to hook the compass on the key points of an entity, such as the vertex of a shape for
instance.
The vertices of cones are now key points on which hooking is possible.
When creating a graphic cross-section, the new option COORDINATE SYSTEM 3 POINTS allows the
section plane to be defined by 3 points.
The keys Shift + up arrow (or down, right, left arrow, page up and page down) enable you to change the
orientation of views by 90° regardless of the angle of rotation predefined in Tools | Options –
Miscellaneous – Graphic.
Collaborative work
For heavily worked unitary parts or assemblies entirely designed in position, using TopSolid different
team members can now work on the same project at the same time.
This means that work on the project, as well as on different parts of the project, can be shared between
users.
Each user works on their own file, on the sections that have been assigned to them and project
consistency is managed and checked through a master document. This organization is not fixed,
however, and the rules may be modified at any time.
An on-demand synchronization system between the different users allows for working in an environment
that can be temporarily desynchronized. Users then work remotely on an image of the project (when
traveling, outside the design office, etc.) and synchronize their work with the rest of the project as soon
as they return to the design team.
A general assembly is available at all times to completely assemble the project in order to check and
view the results of each user's designs and to provide a reference for drafting and machining.
File
Saving recent file paths
To provide quick access to recent documents, the last ten folders used are now available in a drop down
list, in the document opening and saving windows :
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TopSolid 2010 TopSolid'Design 2010: What's new
Links
The functions File | Export project or File | Links now includes a new option for selecting the current
document.
Properties
In the General information – Other information section of the File | Properties function, it is now
possible to find out the mass of the main assembly, an alternative assembly or a sub-assembly in place.
Edit
Repetition on a curve with a given direction
The repetition of a curve now includes a new option called FIXED DIRECTION which allows an axis to be
used as a direction of propagation.
Example application on the design of a curved gate: repetition support in red, and direction used to calculate the
number of instances in black.
Parameter
When modifying a parameter of length, angle, or one without a unit, two new buttons enable you to
increase or decrease the parameter rapidly, in defined steps.
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On creation or modification of a parameter, new advanced options make it possible to set limits to the
parameter (minimum and maximum values) and also to define the error message displayed when the
instruction is not observed.
The tolerances of a parameter can now depend on the value of the parameter.
During the creation or modification of a parameter, the option TABULATED TOLERANCE provides
access to a dialog window where you can define the the tolerance values for each parameter value .
Sketch
Optimization
The solver has been optimized so that sketches for large dimensions can be generated.
Insertion
Inserting a BSpline curve into a sketch is supported; the curve thus inserted is considered as fixed and it
is possible to constrain the other segments of the sketch in relation to the curve, or to perform a contour
on original curves.
Circle
When creating a circle centered on an element, a coincidence constraint between the center of the circle
and the element is henceforth created.
Chamfer
The dimensions are now automatically created when creating a chamfer.
Outline
This new function makes it possible to retrieve the outlines of a shape directly in a sketch.
Symmetry constraint
A constraint between 2 circles may now be symmetrical in relation to an axis.
Equality constraint
A new constraint allows for the definition of an equality of length between 2 segments without creating
parameters or dimensions.
Dimension
The dimension of the coordinates of a point with a selected type of display is now supported.
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TopSolid 2010 TopSolid'Design 2010: What's new
Regular polygon
This new function allows you to create a regular polygon in a sketch by indicating the number of sides,
the internal or external diameter, the rotation angle and also the center point.
Level
When the level of a sketch is changed, the dimension and the constraints of the sketch also change
levels.
Miscellaneous
Functions for creating contours on the fly, like an extruded shape or a pocket, etc. now provide
suggestions as to the type of contour to create : CURVE or SKETCH.
Curves
Fillet
In global mode, the preview is displayed on all the vertices of the contour, allowing you to detect any
possibly problematic zones.
When creating a fillet, the new option Delete segment=YES now makes it possible to remove a segment
from the contour :
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Shapes
Constrained block
The CONSTRAINED BLOCK option in the function Shape | Block lets you quickly create a block
between two parallel faces by indicating the trimming plane and a positioning plane, possibly with
clearance in relation to these planes.
Selection of reference planes in accordance Selection of reference planes in accordance with the
with the first direction. second direction (these planes may be detected
automatically).
Enclosing shape
The new FACES option lets you enclose the faces of one or more parts. You may then insert and / or
extract faces from the enclosing shape obtained in this way.
Loft
A number of improvements have been made to the function for creating lofted surfaces :
It is now possible to insert and extract interpolation curves.
The tangent constraints may be defined on a set of faces.
Options for synchronization PARAMETRIC, ARC LENGTH, PROPORTIONAL and CONTINUE have
been added.
It is also possible to manage an intersection tolerance between guide sections and and curves.
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TopSolid 2010 TopSolid'Design 2010: What's new
Fill hole
The new option FILL HOLE in the function Shape | Other Shapes | Face quickly provides a shape
corresponding to the opening on a surface. This option combines the operations: copy face in non-
restricted mode, copy opening edges, then trimming, that had to be carried out in the previous version.
Blending faces
Curvature continuity with adjustment of the influence zone is henceforth available.
Blend surface between faces with tangent continuity Blend surface between faces with curvature
continuity
Operations on shapes
Chamfer
The option SHAPE is used to produce a chamfer of the same length on all the edges of a shape.
It is now also possible to change the values of the chamfer after selecting the edges for chamfering. The
new values are then applied to all the selected edges and will generate chamfers of a single length.
Modifying operations
You can now add or remove curves in the operations Pocket, Boss and Print.
Similarly, in the operations Color and Print you may now add and remove faces.
Reciprocal trimming
The new option SHAPE allows all the faces of a shape to be processed.
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TopSolid’Cam link
In order to improve the link with TopSolid’Cam, it is now possible to define machining processes when
defining a drill model.
In addition, the pockets in slave parts are now machinable
Assembly / Components
Plane on Plane positioning
The positioning constraint PLANE ON PLANE includes a parameter for managing offsets between
planes.
Deleting operations
In the construction tree, when removing one operation performed on one of the shapes in a component,
TopSolid now proposes the option of removing the equivalent operations on the other shapes generated
by the component. Equivalent operations are those that have been performed using the same tool:
subtraction or trimming.
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Constraints system
To simplify understanding of constraints systems containing a significant number of components, a new
section Constraints lets you rapidly visualize all the positioning constraints for each component.
Supplier components
The objective is to be able to build a component library quickly from a collection of retrieved files (with
basic geometry) and to use it like the components produced with TopSolid in relation to both inclusion
(code selection, process selection) and modification (interchangeability).
After importing the files and defining the component's characteristics, simply select the new component
saving option in the function Edit / save template from the menu Assembly | Define component and
enter the text that will be used as the code for the supplier component:
Next, the function Edit catalog header from the menu Assembly | Define component will allow you to
create the catalog containing the different supplier codes:
Improved interchangeability
To allow components with different topologies to be interchanged, whilst guaranteeing positioning
stability, the new function Define publication from the menu Assembly | Define component lets you
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select and name the faces, edges or coordinate systems to be prioritized for positioning. The
components then become easily interchangeable, provided they have identical publication names.
Example bearing bracket with publications (red), which may be interchanged with another component
with the same publication names, without loss of constraint.
Publications defined in this may may also be visualized in the different levels of the assembly.
Data inheritance
Building up a library requires the same tools and publications to be created on the library's various
components. This task has been made significantly easier by the function Import tools and
publications which allows you to import the tools, publications and key points of a previously defined
component.
Checking libraries
Checking the contents of components is about to become easier with the new function Compare
template files for checking that all the components in a folder have the same characteristics (same key
points, same publications, same tools, etc.).
Repositioning handles
Modifying a part may entail the loss of certain positioning constraints within the assembly, in this case,
graphic handles allow the invalid components to be quickly repositioned.
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Resetting libraries
The new function Assembly | Define component | Reset standard makes it possible to update the
libraries, which avoids having to restart TopSolid after modifying a component or its catalog.
Analyze
The functionAnalyze | Inertia supports selection of several surfaces on the same plane.
In the function Analyze | Distance, the elements are now filtered in accordance with the selected option.
For example, when the option PLANE is selected, any geometry which does not allow for the definition of
a plane is ignored and does not produce a graphic echo.
Tools
Keyboard shortcuts
In Tools | Options – Shortcut keys, a new list is available on the right-hand side of the window, showing
the existing keyboard shortcuts.
The Export button allows you to obtain the list of shortcuts in Excel or text format, for printing out as a
quick reference guide, for example.
Nesting
In addition to the complex nesting method available in previous versions, the new method of rectangular
nesting enables nesting from the stock for each part. This method has the benefit of quicker calculation
time, but the offcut rate may be higher compared to complex nesting.
Attributes
Texture
To avoid any deterioration due to changes in format, when importing textures, the option Convert the
texture file to TTX format, when left unchecked, allows the original texture file to be used (bmp, jpeg,
gif, etc.).
When importing a texture, if the size of the file to be imported is greater than 20MB, a warning message
is now displayed. Such textures may in fact impact the performance and stability of the software, for the
32-bit versions in particular.
Material
The new option CREATE FROM TEXTURES can be used to create all the materials that correspond to a
texture folder. The materials thus created have the same names as the textures and they follow the same
tree structure as the textures;
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Sheet metal
Recognition of cylindrical faces
Cylindrical faces with a radius below a given value may be recognized as bends when the sheet is
created, so that they are treated as such on the unbend (instead of unrolling them). This option can be
configured in the section Sheet metal : design - General in the Tools | Options function.
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Joggling
This function now includes a new option which enables the tilt angle to be indicated.
Unbending
This function has been improved in numerous ways :
It is now possible to define a sheet rolling direction for setting the unbend direction.
All the unbends in the document are now grouped together in the SET OF UNBEND MANAGER,
which enables quick drafting, for instance.
The unbend can be oriented using the graphic handles to turn it by ± 90°.
When the unbend is created in a new document, the name of the new document may be predefined
in the section Sheet metal : unbending – New document in the function Tools | Options.
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Multi-flat pattern
Multi-part components are now supported.
TopSolid’Image
In order to check the results obtained, the saved images are automatically displayed after saving is
completed.
Furthermore, so as not to disrupt the current display, the image is now displayed in a separate window.
This has the added advantage of precluding the loss of the displayed image when the screen is
refreshed.
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TopSolid'Draft 2010: What's new TopSolid 2010
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TopSolid 2010 TopSolid'Draft 2010: What's new
This document describes the improvements made to the drafting application of the TopSolid’Draft
software: 2010 version.
Views
Modifying attributes
It is henceforth possible to select attributes to be modified (color, line types, etc.) for projected elements,
regardless of the chosen mode of projection (option Views create 2d curves checked or unchecked in
the section Projection parameters in the function File | Properties).
Masking features
The function includes a new option HIDE OPERATION for masking all the lines of an operation in a
view.
For ease of use, you may select the operation in one view, or in the 3D model, and mask the lines of the
operation thus selected in another view.
When ambiguities are detected (for example, if there is drilling at the bottom of a pocket), different
operations are then provided in a drop down list.
The option Elements to be made invisible provides access to the option SHOW OPERATION which
does the reverse.
N.B.: This function is not compatible with slave parts.
Cut polygon
A cut polygon created in a design document may now be inserted into a view as long as it is located in a
plane that is parallel to the plane of projection.
Dimension
Dimension between 2 points
When a dimension between 2 points is created, a new option named SAME POINTS then becomes
available. This option allows the selected points to be retained to create a dimension in another direction.
Dimension table
When creating a dimension table the new option COLUMN enables the user to select the data to be
displayed.
From now onwards, the prefix and the suffix for the dimension, and the view title, may be displayed in
separate columns. The data in the Dimension and Tolerance columns may be displayed in various
ways and it is now also possible to define new columns.
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In addition, the numbers from the table now appear on the dimensions.
Drill count
You can now define a drill count column in a drill table. Like BOMs, drilling with identical criteria is
grouped in the same column. This sort of table is therefore potentially incompatible with columns that
display the drill co-ordinates.
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TopSolid 2010 TopSolid'Draft 2010: What's new
Drill dimensions
The new option Cumulated dimensions = YES enables identical drilling to be counted, including if
necessary that which is hidden on the same view, regardless of the method of creation (one by one, by
propagation, copied operations, etc.).
Composite dimension
Reorganizing composite dimensions, and ordinate dimensions in particular, has been improved thanks to
the option BREAK PROJECTION LINE which makes it possible to move the breakpoint of the
dimension.
Disconnect dimensions
To facilitate the repairing of drafts, the disconnect dimensions are henceforth grouped together in the
SET OF DISCONNECTED DIMENSIONS.
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JIS Standard
Angular dimensions and chamfer dimensions are now in accordance with the JIS standard.
Bends table
This new function allows you to obtain the list of all the bends in an unbend and to label each bend with a
note. The COLUMNS option allows you to select the data to be displayed in the table, this may also be
carried out in the section Sheet metal : unbending – Bends table in the function Tools | Options.
Bill of material
Bar code
You can now display the contents of certain columns in the BOM table as 39 or 128 type bar codes.
This modification is possible when creating a BOM model or when making changes to an existing BOM.
Units
Columns showing lengths can now display values in fractions of units. For this, you must indicate the
required precision (1/2, 1/4, 1/8, 1/16, etc.) in the FORMAT instruction of the column declaration.
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TopSolid 2010 TopSolid'Draft 2010: What's new
Detailing
Bar code
When modifying text it can be converted into a 39 or 128 type bar code using the new options in the
dialog box:
Text
When creating text, it is now possible to select the font, height and angle of the text before it is inserted.
These changes can be previewed in order to check the resulting text.
Interfaces
SolidWorks 2009 and Solid Edge ST (Synchronous Technology) formats are now supported.
ACIS, STEP and Iges interfaces developed by Spatial are now available in the standard version.
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TopSolid’Mold 2010: What's new TopSolid 2010
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TopSolid 2010 TopSolid’Mold 2010: What's new
This document describes the improvements made to the conception of mold design application of
TopSolid’Moldin the version 2010.
Parting elements
Color selection
You can now select your parting surfaces with a color filter. You can like this bypass the Parting
elements management, if you want to create directly your core/cavity blocks.
Movement
Wear plate
Use of the wear is extended to other libraries to allow their insertion in your design, on slide element or
locking heel.
Angular cam
It is now allowed to use a “square section” angular shape, in addition of the existing angular pin
component.The stroke is computed like in the same way than today.
The existing tools Adjust Angular pin and Angular pin processcan be used on this new component.
Moldbase
Assign plates
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Assign plates
User library
You can now define your own moldbase standard and save it in yourlibrary. It will be possible to create
your own catalog of standard moldbase.Like this, you will be able to insert your models at every time in
your current mold design.
Plates Attributes
The management of moldbase attributes (layer, transparency, color) is now available from Tools |
Options | Mold components | Attributes.
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TopSolid 2010 TopSolid’Mold 2010: What's new
Cooling system
Visualization
From the Cooling system management window, it is now possible to ask to keep the visualization
shape, to allow a visual checking in your 3D design. The kept shapes are now ASSOCIATIVES, so you
do not have any more to delete and create new shapes after a cooling modification.
TopSolid’Draft attributes
During the view creation, you can now use the color defined in your 3D to draw cooling system in the
view.
The thickness and the line styles are still defined by the configuration.
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Position tools
The insertion has been updated to allow a better and more efficient insertion, with the help of
computation tools. In this way, you have a better management of the injection diameter and/or injection
area.
Components
Add of new components
We add a lot of new components, in various libraries:angular cam, slide core units, nipples, etc…
Cooperative works
The cooperative work is now in the kernel of all theTopSolid product range.As it was already done in the
last release of TopSolid’Mold, we add this year some new tools that allow a more secure data
management, to help in your daily works.
Synchronization management
You can now manage the synchronization options in a smart window.This new tools also allows you to
know in real time the progression of the global synchronization process. The progression of the user file
saving time is also displayed clearly in this window.
Undo synchronization
You can now undo a synchronization step. For example, if during the synchronization, the system detects
invalidity (because you try to apply different operation on the same edges), you will have the choice
between the fixing of this invalidity and the undo of synchronization.
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Right click in the status window to go directly in the Cooperative design context.
You can find the link to Cadmould© in the text menu Part | Export to Cadmoul
Miscellaneous
TopSolid’Mold properties from a TopSolid’Design component
It is now allowed to assign TopSolid’Mold properties during the definition of a Design component. You will
be able to:
Manage the Mold sets (Main set, Aside or Bside)
Manage the insertion in the Visualization sets (Part, Block, Action, Moldbase, Component, Runner
and Gates, Other).
Manage the insertion in the Visualization sets (Part, Block, Action, Moldbase, Component, Runner
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Drilling table
It is now allowed to count the number of same drilling types in a drilling table.
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TopSolid 2010 TopSolid’Progress 2010: What's new
Part preparation
Leading surface: Simplified surfaces
During the creation of leading surfaces, in associative mode, the surfaces are created simplified if it
geometrically possible.
Unstamping: diagnostic
In case of simulation failure, it is now possible to ask a diagnosis to show where the problems on the
surface are. They will be localised graphically on the part to unbend.
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Bend division
This new function allows you to divide in several parts a bend face.
Then it will be possible, to realize easily partial bends during the strip creation with creating only
complete bends. This method increases hugely the bending operation reliability. Moreover, it is possible
to apply different bending allowances for each step of the partial bend.
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This function allows you also to divide a selection of faces in several parts with the option COMPLEX
BEND. It is useful during the emboss parts preparation with partial bends.
In each case, it is necessary to make this operation before to import the part.
In fact, the non unbendable parts are replaced by the length of the guiding edge defined with this
function. The unbending of these areas take in account of the bend allowances.
Strip design
Forced position of stations
With the Modify function, it is possible to force the position of each station of the strip to create a strip
with empty stations.
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This option is very useful to create the strip for connector parts, this a lot of empty stations. It allows you
to increase the software performance with lighten the strip.It allows you to increase the software
performance with lighten the strip.
Bending stage
A new function allows you to generate the different intermediate bending stages. It is possible to choose
the wanted number of stages.
A bending stages set is automatically created. It is possible to analyse the collisions between this set and
the different tooling sets.
This type of measure can be used with rectangular punches and dies for instance when diagonal of
rectangle is a code choice criterion (as this cannot be directly picked by user, but can be deduced from
wanted length and width).
Formula for definition uses the same syntax as parameters in TopSolid. Replace sub parameters names
by references measures defined by [Mmesureid].
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The new check box named ask measure in manual mode is available. It is to force a
measure to be keyboard typed instead of picked in file. This also supposes measure cannot
be skipped.
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Components
Fixing wizard
This new function allows you to automate the components insertion, screws and pins, with a classic plan
of fixation. It is possible to configure different models of fixation with using the components of our
standard libraries.
This new function allows you to list the components which the code was automatically modified. It is
possible to edit them (with a double click) and modify them.
Check components will validate the modifications. They will not be listed with a new call of this function.
This function will be available only with the text menu: Progress die | Components | Validate all
components code.
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This function will be available only with the text menu: Progress die | Components | Define Csys for
components in BOM.
Altered components
It is possible to modify the geometric drivers of several components. For example, in the case of a cutting
punch, with the reference depends of its length.
Die set
Create die set
The default creation mode has been modified. Now the die set is created by default on the selected
coordinates system. It is still possible to select a station coordinates system using the dedicated option.
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Cutting die
The target shape of a cutting die operation is now automatically inserted into the “die set” if needed.
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Lateral extension
This new function can be used to create grinded shoulders easily.
An option allows you to create a simple extension without connecting radius.Thus, it could be used to
create mistake proofed heads on punches.
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TopSolid 2010 TopSolid’Progress 2010: What's new
Tools
Reproduce properties
This new function allows to reproduce all or a selection of BOM properties of a template part on a
selection of other parts.
Once the copy is done, it is possible to open the BOM property dialogue box of the target part.
Draft
Information on stations
This function has been completely redefined. Default wanted information on station can be configured in
Tools | Options.
After the creation of the information note, the displayed information text can be modified by the user.
Notes that consequently, the contain of the information is not automatically updated in case of
modification of operations made on strip and must be regenerated manually.
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TopSolid'Wood 2010: What's new TopSolid 2010
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TopSolid 2010 TopSolid'Wood 2010: What's new
This document describes the improvements made to the TopSolid’Wood software: 2010 version.
In the example below, the top was assembled and machined before the part was defined (Wood | Define
part). The face is selected automatically.
Should the part be defined and then modified by the design functions, the main positioning will then need
to be manually updated via the option Update machining face.
If the result of the optimized face does not satisfy the user's requirements, it may be adjusted using the
change arrows.
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This tab can be used to create the edge codification rules in order to automatically generate the
company's own set of codifications.
These same codifications will then be used by the edge and panel functions .
The " Generate " button displays all the generated codifications in the " Automatic codifications " zone.
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TopSolid 2010 TopSolid'Wood 2010: What's new
Nesting
Multi-files
From version 6.11 onwards, the nesting function can be used to select several projects.
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The projects are selected in a dialog box like that of the multi-file BOM.
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Part orientation
The degrees of freedom of the parts during nesting are now in accordance with the definition of the part.
BOM functions
BOM functions have been added for accessing certain nesting data from a nested part:
Nesting name, designation and number of instances of the nesting, offcut rate, total perimeter, perimeter
of one part, internal perimeter of one part, surface area of one part, weight of one part, length of one part,
length of one part along the X-axis, length of one part along the Y-axis.
Multi-drafting of nestings
The nesting multi-drafting function makes it possible to draft nestings (rectangular part containing nested
parts) for one or more nestings automatically by selecting a directory or the current document and a draft
template.
A Template document must be created in the function, Wood | Multi-draft nesting labels.
Once the Template document has been created, the function may be used to start creating the
nesting drafts.
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By selecting the document containing the nesting supports, you will be able to find
The multi-drafting takes the way in which the nesting was generated into account when producing dft
documents: one dft document per nesting set, which may be multi-folio if the set contains more than one
nesting on different levels (one folio per level).
Multi-drafting of labels
The Multi-draft nesting labels function makes it possible to draft labels (draft of a nested part) for one or
more nestings automatically by selecting a directory or the current document and a draft template.
Once the Template document has been created, the function may be used to start creating the
nesting drafts.
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The multi-drafting of labels takes the way in which the nesting was generated into account when
producing dft documents, one dft document per nesting. This document is multi-folio (one folio per part,
i.e. one label).
Calibration operation
The new calibration operation allows the user to select the calibration to be applied to a part. This
operation is exported to TopSolid’WoodCam and the machining interfaces.
There are several selection modes available for this:
The rectangular mode makes it possible to select the rectangular path enclosing the part:
Selecting an edge path makes it possible to select more than one of the part's edges:
Selecting a curve. You can then create your own calibration path using a curve:
After selecting a curve or an edge path, arrows are used to choose the direction of calibration and the
side of the tool:
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It is thereby possible to apply several calibration operations on one part using different tools, depths and
processes:
This now enables the association of rectangular calibration, as well as calibration which has an edge
path selection for carrying out additional milling.
Overlapping operations
The overlapping of operations was not previously managed by the export to the machining interfaces.
From version 6.11 onwards, the following operations have been made possible.
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The first concerns miter cuts for edges with different thicknesses. Previously, the miter cut between two
edges of differing thicknesses was not true:
The second limitation is in relation to the veneering of an edge on a part with an angular cut, which now
becomes possible with this version:
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The last improvement concerns the veneering of curved faces, in the case of round panels or with fillets,
the laminate did not cover the edge correctly.
The creation path is declared in the configuration file that corresponds to the interface. By default this file
is located in C:\Missler\Config\dxf_wood.
The line ‘DIRECTORY.SAVE’ indicates the default storage directory for the dxf file.
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Much more than simple conversion, this function now makes it possible to verify data concerning the
component via a text file or an Excel spreadsheet and does not therefore simply open and save in .top
format.
Source directory: xls conversion file
x_t Files
Results
Exporting a BOM
The parts to be exported in a BOM can be selected according to criteria (material - coating - thickness or
other properties) directly from the 3D model using the function Wood | Export Bill of Material .
The interactive selection of parts is the same as that used by the materials editor.
However, it is possible to use a BOM filter so that only certain parts, those that comply with the criteria of
the selected filter, are taken into account.
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In a matter of clicks, the user can dimension and position a component based on the constrained block.
Creating and using standard components such as shelves, partitions, floors, doors, drawers, etc. is
therefore significantly simplified.
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The publication is created using the function Assembly | Define component | Define publications.
The faces of the publications may be defined manually from faces, coordinate systems or edges or
through use of the Automatic mode which now makes it possible to automatically create and publish the
6 faces of a virtual volume enclosing the parts of the main assembly.
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used for all concealed hinges to avoid having to recreate their associated tools, key points and
publications.
Multi-drafting
Multi-drafting has now been enhanced.
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Placing of the display has been optimized by taking the dimensions into account. The displays have been
centered in the frame and they now feature optimized automatic scale selection.
You can consult these categories by opening the drop-down menus in the icon bar
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Two new icons, pocket and drilling , are now available from the icon bar and the Wood
functions menu.
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This document describes the improvements made to the machining application of TopSolid’Cam software
in 2010 release.
General
Symmetrical parts
During the propagation, by symmetry, of a part with machining operations, these operations are also
made symmetrical by keeping their cut’s characteristics, as for example, climbing of conventional modes.
This profound modification required a complete revision of the method used to manage symmetrical
parts. Attention, further to these modifications, the tool paths of the left part and the right part can be
rather different. Attention, further to these modifications, the tool paths of the left part and the right part
can be rather different. So, the tool paths stay in their original mode, even if it is a helical machining or a
pocketing. Also, the lead in/out conditions are respected on the left part or on the right part.
Drilling
General
In the list of the drilled entities ("Geometry" tab), a function, via the contextual menu, allows informa-
tion to be obtained about every drilled element (diameter, depth, etc.).
For manual drilling operations, TopSolid’Cam automatically activates, during the first selection, the
WCS allowing manufacturing geometry. If none of the already existing WCSs are compatible, TopSo-
lid’Cam creates a new WCS by setting the selected face as reference.
A new option gives, in the alpha bar, information (N° face, diameter, depth for a cylinder) about the
element which has just been selected, limiting the selection errors.
The operator can configure the default state of this option by using [Edition] [Options] menu.
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Thread milling
Many improvements have been added to the thread milling:
Addition of the parameter "Thread Standard".
Addition of the parameter "Entries Number".
Addition of the possibility to manually define the thread pitch.
A check box allows the user to distinguish the automatic mode (the pitch is given by the tool) or the
manual mode (the pitch is given by the user). In this last case, the tool has to be mono-thread (the
same kind of tool used in turning) and not like a chaser tool.
Feature analysis
Geometrical parameter "bottom type" in the shape "Cylindrical Hole" has been added. It is thereby
possible to exploit this geometrical data in a process (to choose the tool for example).
5 axis drilling
An option allows the user to avoid collisions between the finish (or the stock) and the tool (+ chuck)
between every hole in 5 axis drilling operations. If collisions are discovered, retracts are added in a
specific way on each of them: TopSolid’Cam optimizes retracts above the material met during the col-
lision.
Various 2D optimization modes of tool paths (X and YZIG, Y and XZIG, X and YZIGZAG, Y and XZIG-
ZAG) allow rapid movements for the 5 axis drilling operation to be reduced. In that case, it is possible
to select the frame in which TopSolid’Cam will make the optimization.
Collisions
TopSolid’Cam shows, in the alpha bar, holes not being able to be realized when there is a collision (use
the option "Control collisions during the drilling operation" in operations manager).
Note: In the "geometry" tab of the drilling operation, holes that could not be made, because of a collision,
were already specified.
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¾ drilling
Two supplementary parameters allow the setting of the spindle speed when the tool goes into the hole
and when the tool exists from the hole.
Miscellaneous
Dialog boxes
When the dialog boxes are resizable, maximize and minimize buttons have been added.
2D Milling
Contouring
Pass depth
In pocketing, open pockets and contour milling, it is possible to set a final path depth bigger than the
value of the "maximum axial pass depth". The maximum axial pass depth is used to calculate the number
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of passes to be made according to the material height. In certain cases, it is imperative to be able to have
a depth of the last pass superior to the depth of the intermediate passes (reduction of vibrations during
the machining of parts having small thickness).
Pocketing
In a several Z passes pocketing, the integrated contouring can be done on the last Z pass only.
Multi-pockets
Plunging points can be defined for each pocket.
Mouse facing
A new parameter (Feedrate_type) defines the first feed rate (Work Feed Rate, Rapid or Tool Feed Rate).
The default value is Tool Feed Rate.
It is possible to follow a sketch to define the tool path.
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3D Milling
Parallel processing
Parallel Planes Technology, Radial Parallel Planes Technology and Constant Crest Machining are using
Parallel Processing! Executing these operations on a Core2Duo or on a Quad Core computer is, about, 2
or 4 times faster than on a mono-core computer.
3D Multi- pockets
This function allows the manufacturing of a set of pockets defined with 2D contours (in a top view) and
the bottom of which is defined by a shape. This function realizes the roughing and the finishing of the
pockets.
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PPT
It is now possible to limit the Parallel Plane Machining to the zone in touch with faces indicated by the
user (“geometry” Tab).
In Red, the selected Faces Tool path is trimmed to the selected faces
3D manual edition
The manual edition of 3D tool paths was improved. It is now possible to:
Measure between the tool path and the shape to be machined.
Display the coordinates of the current point.
In addition, a cursor which allows movement along the tool path has been added. Some minor display
problems have been fixed.
Default values
A new option, to not reinitialize the 3D operations parameters when the part is modified, has been added
in [File][Properties] and [Edition][Option].
By default, this option is activated. (ZMI_3D_MACHINING_DONT_MODIFY_PARAMETER)
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5D Milling
Swarf milling
It is possible to make a swarf operation on ruled, not developable surfaces by minimizing errors inevitably
inherent to this technology (overcuts or undercuts) and by smoothing the tool path. This option is
particularly interesting for customers who make impellers.
It is possible to manage 5 axis diameter tool compensation. Be careful, it is necessary that the
machine-tool controller knows how to manage this and that the PPs are adapted.
Turning
Revolution envelop
It is possible to define a profile as being the revolution envelope of the finished part to manufacture. The
function which calculates the revolution envelope proposes 2 options, automatic or manual (from
sections positioned by the operator). This offers a supplementary choice so that the operator can directly
draw a CLOSED profile as being the result of the calculation of the envelope. In this case, it is the
operator who gives the result.
Axial drilling
The axial gun drilling and axial ¾ drilling have been added.
The recognition of holes intersection for axial operations (drilling, boring, ¾ drilling) has been added.
Miscellaneous
It is possible to set the duration time of the annex operations like M and G.
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WCS
« Side » WCS
The objective of this function is to create a WCS which allows a face to be manufactured with the side of
the tool and not with its bottom.
TopSolid'Cam 2010 manually creates a WCS from another already defined WCS by rotating this one.
WCS list
A new function, accessible through the contextual menu, deletes one or several WCSs which are not
used.
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During the search for a text in operations manager, it is possible to respect, or not, the text case.
Simulation
A new control manages operations simulation. It should be more effective in the simulation of Swiss
Turning machines. Based on the total time of the operations selected, this control allows the operator to
go forward and backwards along the tool path - this favors the debugging of programs by operators.
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Collision control
Collision control with machine-tools elements
When machine tools are very complete and very detailed, for example wood machines, decreased
control collision calculation times require a reduction in the number of elements for which it is useful to
test for collisions. It is now possible to declare the elements with which a user wants to test the collision.
To do this, it is necessary to create a group called "collision xxx" and, in this group, to attribute the
property "Element of collision" and, in the window of configuration of collisions, to indicate that control
has to be made only with the elements which possess property "Element of collision".
• Table to provide the total tool time for a tool since the beginning of the operation plan
(Op.tool_cumuled_*).
• « Sorted Used Tools » et « Table of Sorted used tools », where the tools are sorted with the Loca-
tion Tool Number.
Methods
For a better understanding, the message which is on the button to select already existing operations has
been modified.
Tools
The size of the dialog box which allows the choice of a tool has been enlarged.
When the option ZMI_BD_SHOW_BUTTON_WCS = 1, it is now possible to choose the tool orienta-
tion on C axis (For machines which are not turning machines).
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The removable tools which are inactivated aren’t displayed in the tool magazine.
Default parameters
It is possible to save default values in the Global Section directly from parameters which are in the dialog
boxes (small blue floppy disk icon).
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This document describes the improvements made to the TopSolid’WoodCam software: 2010 version.
Machining operations
Calibration with loop for solid wood
The calibration function has been enhanced with an option for creating a loop in convex angles, without
exceeding the radius compensation so as to avoid splintering on parts made from solid wood.
Cutting conditions
Now available: an indispensable improvement to machining solid wood. The grain orientation is now
taken into account when setting feed rates.
The feed rate speed can now also be set to slow down automatically when the tool reaches the end of
the material.
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Automated 3D Contouring
The 2010 version enables you to machine the CAD-generated grooves-folds-molds automatically, with
the "fixed direction" option, without the 4-5 axis 3D extension.
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User calibration
During the automatic operation analysis, CAD-generated customized calibrations on the part are directly
machinable. This provides extra automation, even for parts with very specific calibration.
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Interchangeability of pods
It is now possible to interchange one pod for another whilst retaining the kinematics of the machine and
also therefore the proposition for the positioning of the rails and pods.
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Multi-machining
Generating a second machining file
The new part definition settings enable the generation of a second machining program automatically
during the multi-machining process, for performing operations on the second face if necessary.
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The processing journal now indicates whether any non-processing is due to the tool being absent from
the magazine.
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This document describes the improvements made to the punching cutting application of the
TopSolid’SheetMetal software: 2010 version.
The focus remains on the parts added to the list, which makes it easy to change a field on all the parts
(e.g.: the quantity).
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Prerequisite configuration
Tools / Options
It is possible to configure the size of each preview as well as the presentation of the dialog box.
To limit the distortion of the previews, a ratio lets you readjust the size of the preview if the ratio between
the dimensions exceeds a configurable limit.
If the box is moved, it will take up the last selected position again (vertical or horizontal).
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The icon at the top of the thumbnails box allows the box to be changed from a "vertical" position to a
"horizontal" one and vice versa.
When you "single click" a part preview, the selection is marked out in red.
When you double click on the preview, the floating box disappears and the selected part appears at the
mouse cursor in dynamic mode. It is ready for insertion into the sheet.
As long as the part preview floating box is on screen, it is always possible to:
click a part in the sheet to add it,
use the buttons in the query bar to find a new part via the buttons "Explorer", "Search" or "Select from
tasks manager".
Empty sheet
When an empty sheet is created, the system enquires as to the machine, the material and the thickness
in order to select either the rectangular sheet format from the sheet library, or a non-rectangular sheet
(prerequisite: complex nesting user license).
The next query bar enables you to enter a nesting order by adding parts and the quantities to be nested.
When you have clicked OK in the nesting order box, the following query bar
lets you:
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NOTES
Data displayed
The "Manual nesting" data appears at the bottom of the screen, as well as the initially requested
quantities for each part in the floating window.
The quantities of the nested parts are displayed in the "previews" box (In mode = manual nesting)
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For nesting via the tasks manager with a notion of cumulated quantities
Prerequisite configuration
Manually add the following 2 in the PR configuration file.
\Missler\Group\Punchdata\pr300-ul.cfg
NOTE
The dynamic display changes to "MAGENTA" if the part is outside, or overlaps 2 pallets. In all cases, a
warning message appears concerning collisions.
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Maximum gap
Balancing Arm A
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Configuration:
By default, the values are rounded to the nearest hundredth of a millimeter after each dynamic
movement.
It is possible to round to a less precise level by using the following configuration word in the configuration
file for the PR unloader: \Missler\Group\Punchdata\pr300-ul.cfg
# Precision of dynamic values (1. = to the nearest millimeter; 0.1 = to the nearest tenth of a millimeter, by
default 0.01mm)
ZPCHSMARMS_DYNAMIC_PRECISION 0.1
Pay attention to the tabulation between the word and the value.
NOTE
If splitting is requested "at the end" and this splitting replaces the splitters for parts along its path, the
splitting will be set at the beginning of the machining of the parts.
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Data export
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The automatic Excel filters are applied to the "Thicknesses" and "Sheets" worksheets, for quickly sorting
the data. This enables efficient data location and filtering.
(Example search on all materials and thicknesses for the 2000 x 1000 sheet)
Select the directory in which the file is saved (the default name is that of the machine .xls).
Excel opens automatically on the file and the workbook has the same number of worksheets as there are
types of tool in the library.
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Light geometry
Restrictions on use
This option is only valid for "pure laser" and "non multi-head" machines.
Each PCH part must be completely machined because it is not possible to assign cutting allocations
directly to the nesting on parts with light geometry.
However, if laser machining is required locally on a given part in the nesting, it is possible to transform a
part with "light geometry" in order to see all its geometry (clickable) and vice versa.
In the nesting document, use the menu function: "Nesting" "Geometry of the parts"
The query bar below enables you to transform the selected part(s).
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NOTE
By moving the cursor to a part while the "F2" button (TopSolid information) is activated, the following
indication: part has "Light geometry" or not, appears. Example:
Importing unfold v7
Prerequisite configuration
Add a configuration word manually into the file \Missler\config\topzpch.cfg
ZPCH_IMPORT_V7_USE_DIR1 "C:\Projects\Unfold v7”
Make sure that there is a tabulation between each word.
The directory must exist before TopSolid is started up.
Prerequisites in TopSolid 7
After performing the part unfold(s) with TopSolid 7, you must use Topsolid 7 to export the unfolds with
TopSMi in the exchange directory
"C:\Projects\Unfold v7”
Please note that the files created will have the extension .TopSMi
Importing a part
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Associativity - Update
When the configuration word ZPCH_IMPORT_V7_USE_DIR is activated, a new status icon (two-colored
indicator light) is displayed on the left of each icon bar of the PCH document.
During the importation of the v7 file with the extension TopSMi, an intermediary file with the extension
.top is created in the same location as the v7 file, and the v7 file is then deleted.
When the design office modifies the 3D sheet metal part, and therefore the unfold, with TopSolid 7, and
when that modification has been validated, it will create a new TopSMi file in the same place as before (in
the exchange directory).
When TopSolid’SheetMetal v6 opens the PCH file, or a nesting file (MEG) containing the PCH part, the
geometry of the PCH file will update automatically, and the new v7 exchange file (TopSMi) will then be
deleted.
If the PCH document is open when the design office validates its modification with the TopSMi file, the
The same applies if a nesting document is open, the status icon will turn red: .
when the stations are not distributed with the same angle, you can now define the X and y positions for
the station in relation to the center of the multi tool. The maximum diameter for the multitool station is
then displayed with its exact dimension
Prerequisite configuration
Machine parameter dialog box.
Example multitool with stations distributed over 360°:
Example multitool with each station defined by its position in relation to the center of the multitool:
Prerequisite configuration
When the special tool is declared as a "Brittle attach", a new check box allows you to indicate whether
the tool should be positioned "Tangent on geometry"
Non-tangent
Tangent
Prototype parts
The prototype parts are selected using the button "Designation prototype parts". The parts are then
displayed in color.
Click on the part for which you require a prototype.
If you click once again on the part it will not be made as a prototype.
You can make a prototype from any of the different types of part.
By validating and re-opening the strategy selection dialog box, you can then select the machining
strategy for the prototype parts (when several prototype parts are to be machined). There are two
choices available:
The prototypes are machined "one after the other" with a STOP on completion of each part.
All the prototypes are machined at the same time and a single STOP is programmed at the end. In
this case, the strategies defined in the "Strategies" tab are taken into consideration.
The parts are then displayed in color. Click on the part for which you require a prototype. If you click once
again on the part it will not be made as a prototype. You can make a prototype from any of the different
types of part. The radio buttons let you choose whether to program a STOP after completion of each
prototype or whether to program a STOP after all the prototypes have been machined.
Prerequisite configuration
Traceability of a sheet
In the tasks manager, a new icon makes it possible, using the created part or nesting, to track back
to the mother sheet used to make the part.
When the mother sheet has been used several times (via the "Save sheet as an offcut" function), you can
trace all the stages of the sheet as well as all the parts made from it. The statuses are displayed in a
dialog box and may be edited in a Draft document or an Excel document.
From the order tab you can see the traceability for the set of mother sheets for an order.
If it is not present, the default template is used (see the directory: \Missler\Vxxx\local\English)
Nesting order
Use the spanner for modification. The symmetrized sequences appear in light green.
Restrictions on use
Symmetrized machining is not possible when there is already a standard turn over. Symmetrized
machining is not supported in sub-routines, i.e. it will be excluded from sub-routines
Prerequisite configuration
Configuration in Tools - Options
After the automatic punch machining, it is possible to launch this search and display the contours which
were not able to be machined with the available tools.
Cutting
Retracted lead in / out on closed profile
Restrictions on use
The profile must not feature any micro joints. No lead out on the profile laser trajectory. The retracted
lead will be positioned at the start of the segment on which the lead in is located.
Use the spanner and designate the lead in to be modified. The button which enables the lead in to
be changed is only available if the restrictions above have been lifted
New paths generated with the "Set retracted along profile" function.
Prerequisite configuration
Tools / Options
Prerequisite configuration
Tools / Options
Cutting skeleton
Call up the skeleton cutting function and activate the CONFIGURATION button.
Check the boxes corresponding to the required machining order for the skeleton cutting.
Prerequisite configuration
Tools / Options
NOTE
It is not possible to request micro joints positioned at the corner and / or distributed along the external
contour, and at the same time request a single joint on this external contour to prevent it from swinging.
Configuration criteria for the placing of a micro joint per contour to prevent swinging
INTERNAL Contour
A micro joint is placed if the dimension of the contour is over 30 mm and under 150 mm (configurable
values)
Internal circular contour: the micro joint is placed at the circle's start point
Internal rectangular contour: the micro joint is placed at the center of the rectangle's smallest
segment
Internal oblong contour: the micro joint is placed at the center of the arc
Other internal contour: the micro joint is placed in priority at the center of an arc, or at the center of a
line failing that.
EXTERNAL Contour
A micro joint is systematically placed if the size of the contour is under 150 mm (configurable value)
The micro joint is place in priority on a corner between 2 lines if the angle is equal to 90° tolerance within
45° (the tolerance is configurable) only if the length of the lines is greater than or equal to 5 mm
(configurable value).
If the micro joint could not be placed, an attempt will be made to position it at the center of the part's
largest arc, if the length of the arc is above 4 mm and below 35 mm (configurable values).
If the micro joint has not been placed, it will be placed at the center of the largest line of the external
contour.
If no data is input for a given material / thickness, the number of micro joints by default will be that used
for automatic splitting.
All the values set in "Tools / Options" can be modified locally; the values are retained for the duration of
the TopSolid session.
The distributed micro joints are only created on a line if no distributed micro joints already exist before
starting the automatic laser machining (the micro joints already present on a line are therefore not
replaced).
The micro joint for preventing swinging is only placed if no micro joint is present on the contour.
The micro joint is created if the contour meets the size criteria. The micro joint is placed with a click at the
required start point.
Prerequisite configuration
The configuration word now enables you to change the parameters as required for burning on all the
cuttings or alternatively just the lead in and it is also possible to generate a machine STOP after the
burning operation on the sheet.









