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Adv. Mater. 2017, 1606823 1606823 (1 of 25) © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
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Adv. Mater. 2017, 1606823 1606823 (2 of 25) © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
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(1) The insulating nature of sulfur and Li2S: charging efficiency; 3) the repetitive dissolution and redeposi-
tion of active material species leads to a rearrangement of sulfur
Both sulfur and Li2S are insulating for electrons and lithium within the cathode, and this tends to passivate the cathode and
ions, and this directly limits the electrochemical reactions and increase the impedance due to the inhomogeneous distribution
results in low utilization of the active material. In the upper of insulating sulfur. Although the dissolution of polysulfides
discharge plateau, despite the fast solid-liquid reaction kinetics, causes many problems, it is, on the other hand, essential for
it is very challenging to achieve the theoretical capacity of achieving high sulfur utilization. Since sulfur is not conduc-
418 mAh g−1. It has been reported that even after repeated tive, to ensure electron transport, which is a key factor during
cycles, unreacted sulfur still exists.[25] A uniform dispersion of the electrochemical process, the reduction of sulfur can only
sulfur and good electrical contact with conductive additives are take place on the surface of the conductive matrix. Due to the
required for the reduction of sulfur to long-chain polysulfides. continuous dissolution of polysulfides, the remaining sulfur is
In the lower discharge plateau, because the conversion reac- exposed to the conductive matrix so that its reduction can pro-
tion Li2S2 + 2Li+ + 2e− → 2Li2S involves a solid-solid process, gress. Therefore, the dissolution of polysulfides needs to be
the polysulfides formed in the upper discharge plateau are rationally balanced and controlled to achieve both high sulfur
difficult to completely reduce to Li2S because of the sluggish utilization and high cycling stability.
reaction kinetics.[26] Theoretically, the capacity ratio of the lower
discharge plateau to upper discharge plateau is expected to be (3) The volume expansion going from sulfur to Li2S upon
3,[19] but a value of ≈2.5 is more realistic. In practical condi- lithiation:
tions, the incorporation of sulfur in a conductive matrix is usu-
ally required,[14,15,19,20] resulting in decreased specific capacity. The density of octasulfur (2.07 g cm−3) is higher than that
In addition, the common Li-S voltage profiles tend to show a of Li2S (1.66 g cm−3), resulting in a large volume expansion
higher polarization in the lower discharge plateau voltage due (≈80%) upon lithiation.[30] The repeated volume variation of the
to limited kinetics for both electrons and lithium ions,[17,27,28] electrode leads to pulverization of the cathode and the detach-
which further results in a decrease in practical energy density. ment of sulfur from the cathode conductive matrix. It is dif-
ficult for the isolated sulfur to be used in the following electro-
(2) High solubility of intermediate polysulfides in the electrolyte: chemical reactions due to loss of electrical contact, resulting in
a permanent capacity fade. In this regard, an appropriate void
Lithium polysulfides generated during the conversion reac- space needs to be provided to accommodate the volume change
tion are soluble in the most common organic electrolytes of the active material and preserve the structural integrity
used for Li-S batteries, which leads to some known problems, of the cathode, which leads to a decreased volumetric energy
including low Coulombic efficiency, fast capacity decay, and density of the cell. Indeed, due to the intrinsic low density of
high self-discharge rate.[18,29] The details of their influence can sulfur, the volumetric energy density of Li-S batteries is not
be summarized as follows: 1) driven by the concentration gra- expected to be much higher than that of state-of-the-art LIBs
dient force (from the cathode to the anode), the soluble poly- (≈600 Wh L−1).[12] Therefore, the porosity of the electrode needs
sulfides migrate to the lithium anode where they are reduced to be controlled for a balance between the volumetric energy
to insoluble Li2S, resulting in an irreversible loss of active density and performance.
material and passivation of the anode; 2) during charging, the
migrating long-chain polysulfides are partially reduced to short- (4) The use of a metallic lithium anode:
chain polysulfides by the lithium anode, which then shuttle
back to the cathode driven by the electric field from the anode Lithium metal is an ideal anode for high energy density bat-
to the cathode, causing the well-known “shuttle effect” with low teries because of its high specific capacity (3860 mAh g−1) and
low reduction potential (−3.04 V vs a standard hydrogen elec-
trode).[31] However, the use of a metallic lithium anode is one of
the most challenging aspects for the commercialization of Li-S
batteries for the following reasons: 1) the formation of lithium
dendrites induced by an inhomogeneous distribution of cur-
rent density on the surface and a lithium ion concentration
gradient at the electrode/electrolyte interface causes safety con-
cerns due to the potential appearance of short circuits;[32] 2) the
repeated lithium plating/stripping process during cycling leads
to a large volume change and cracking of the lithium anode,
resulting in the formation of inactive “dead Li” that cannot par-
ticipate in the subsequent cycling and this lowers the utiliza-
tion rate of lithium;[12] 3) metallic lithium is known to be highly
reactive, and it reacts spontaneously with organic electrolytes
to form a solid electrolyte interphase (SEI), which is unstable
because of the large volume change during the lithium plating/
stripping process, resulting in the continuous irreversible con-
Figure 1. A typical charge/discharge profile for a Li-S battery. sumption of active lithium;[33] 4) as discussed above, due to the
“shuttle effect”, the efficiency of the lithium anode is signifi- of sulfur cathode is not compatible with the carbonate-based
cantly lowered due to the formation of a Li2S passivation layer electrolytes used for state-of-the-art LIBs because polysulfides
on its surface, which limits the cycling stability of the battery.[15] immediately react irreversibly with the carbonate-based sol-
Protection of the lithium anode or the exploration of alternative vents on their formation.[42] Therefore, ether-based electrolytes,
anodes may be possible solutions to address these problems, typically with a mixture of dioxolane (DOL) and dimethox-
which we will discuss in the following sections. yethane (DME) as solvents, are used for elemental sulfur
cathodes, which enables the multi-step reduction of sulfur by
dissolving the polysulfide intermediates.[18] Due to the unavoid-
3. Categories of Li-S Batteries able polysulfide dissolution, considerable efforts must be made
to prevent the free migration of polysulfides to the anode. Wang
Based on the initial state of sulfur in the cathode, Li-S batteries et al.[43] reported the pioneering work of elemental sulfur cath-
can be classified into four categories: elemental sulfur (S8), odes in 2008, with the use of sulfur-coated mesoporous carbon
short-chain sulfur, lithium sulfides, and catholytes. The typical as the cathode active material. In 2009, Nazar et al.[17] used
charge/discharge curves in the first two cycles for these four are an ordered mesoporous carbon (CMK-3) as the sulfur host to
shown in Figure 2. improve the electrical conductivity and trap the polysulfides,
resulting in an improved specific capacity and cycling perfor-
mance. Many other elemental sulfur cathode materials have
3.1. Elemental Sulfur (S8) also shown improved Li-S battery performance, e.g., S/carbon
nanotubes[34] and S/TiO2.[30]
To improve the sulfur utilization and cycling stability of sulfur
cathodes, various strategies have been explored to design and
fabricate advanced sulfur composite materials by dispersing 3.2. Short-Chain Sulfur
sulfur in various conductive matrixes including carbon mate-
rials,[17,34–38] conductive polymers,[39] and conductive metal Short-chain sulfur is generally of two categories: smaller sulfur
oxides[40]/carbides.[41] In most cases, the sulfur still exists in molecules (S2–4)[37,38,44,45] and sulfurized carbon.[46–48] Smaller
the form of cyclo-octasulfur (S8), and shows multi-step elec- sulfur molecules (S2–4) with a chain-like structure have at
trochemical behavior with two discharge plateaus and the for- least one dimension <0.5 nm, while cyclo-sulfur molecules
mation of soluble polysulfide intermediates (Figure 2a).[17,34–36] (S5–8) are >0.5 nm in at least two dimensions,[44] therefore the
This type of sulfur cathode is the most widely studied system smaller sulfur molecules can be accommodated in a micropo-
because of the advantages of a potentially high sulfur content rous carbon matrix with a pore size of <0.5 nm.[37,38,45] In sul-
in the cathode and a relatively high output voltage. Due to the furized carbon, short sulfur chains are covalently bound to the
strong nucleophilic reactivity of polysulfide anions, this type surface of a carbon matrix.[48] For example, Wang et al.[47] used
Figure 2. Typical charge/discharge curves of a) elemental sulfur (S8), b) short-chain sulfur, c) lithium sulfide, and d) catholyte.
Adv. Mater. 2017, 1606823 1606823 (4 of 25) © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
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elemental sulfur to dehydrogenate polyacrylonitrile (PAN), and mass and results in a decreased energy density. In practical
the -CN groups in the PAN form heterocycles with short sulfur applications, lithium polysulfide systems show potential for use
chains grafted onto the conjugated carbon to form sulfur- in stationary flow batteries, and efforts must be made to mini-
ized PAN.[49] Different from the cyclic S8 molecules involving mize the mass of the conductive current collector and increase
solid-liquid-solid conversion reactions, short-chain sulfur is the effective sulfur concentration in the catholyte.
discharged and charged entirely through a solid-solid phase
transition from S to the Li2S phase without the formation of
polysulfide intermediates.[37,48] Therefore, the upper discharge 4. Statistical Overview and Analysis of the Current
plateau corresponding to the transition from S8 to S42− no
Typical Research Results on Li-S Batteries
longer exists and only one single discharge plateau at ≈1.8 V
(S2–4→S2−) is observed in the voltage curves (Figure 2b).[37] In For Li-S batteries, the gap between fundamental research and
this regard, short-chain sulfur is compatible with carbonate- practical applications lies in the difference between materials
based electrolytes, and the polysulfide shuttle effect can be research and device design. A Li-S battery is an integrated
completely avoided, leading to advantages of high Coulombic device, involving not only materials, but also electrode architec-
efficiency and stable capacity retention.[50] However, this type ture and cell engineering, and the energy density is one of its
of sulfur cathode usually has a low sulfur content (usually less most important parameters. For the materials research, atten-
than 50 wt%),[37,38,44–47] leading to significantly decreased prac- tion is mostly focused on the sulfur utilization (specific capacity
tical specific capacity. What’s more, short-chain sulfur cathodes based on the sulfur mass) and cycling stability of the active
have a low average voltage (≈1.9 V vs Li+/Li) compared to ele- materials. For electrode architecture and cell engineering,
mental sulfur cathodes (≈2.2 V vs Li+/Li), which further lowers design parameters, including the sulfur content, areal sulfur
the energy density. loading and ratio of active to inactive components, play a key
role in determining the useful energy density, but are often
ignored in materials research, leading to the failure in con-
3.3. Lithium Sulfide structing reliable Li-S batteries. Therefore, attention should be
extended from the materials to the whole cells with the above
As discussed above, the use of a lithium metal anode poses a design parameters taken into consideration. To obtain a high
significant safety issue for the large-scale implementation of energy density, besides high sulfur utilization and high output
Li-S batteries. In this regard, lithium sulfide (Li2S), the final voltage, the sulfur content and areal sulfur loading in the
discharge product of sulfur, has been explored as an active cathode should be as high as possible, and the weight of inac-
material in the cathode because fully lithiated Li2S can work tive components in the cell (e.g., current collectors, electrolytes)
with safer lithium-free anodes (e.g., graphite, Si/Sn-based needs to be as low as possible. In general, a reliable Li-S bat-
anodes).[51–54] However, it is known that the electrochemical tery requires high energy density, high stability, high safety and
activity of Li2S is even lower than that of sulfur, and a large low cost, which involves the collaboration of materials research,
potential barrier (≈1V) exists at the start of charging for Li2S electrode architecture and cell engineering (Figure 3).
so that a higher cutoff voltage (≈3.8 V) is required to overcome Because the energy density of a Li-S cell is determined by
this barrier and activate the Li2S (Figure 2c), resulting in a low all the above-mentioned factors, it is essential to have a com-
Coulombic efficiency for the first cycle.[54] However, the cou- prehensive evaluation of them as they relate to papers on Li-S
pling of Li2S and lithium-free anodes has rarely been studied
in literature. In addition, lithium sulfide cathodes are moisture
sensitive and need a dry and inert environment throughout
their fabrication and manipulation, which potentially impacts
industrial production.
3.4. Catholyte
batteries published in recent years. On the one hand, an over- to improve their electronic conductivity and enhance the sulfur
view of the research status of Li-S batteries can provide guide- utilization, which leads to significantly lowered sulfur con-
lines for the future development in this field. On the other tents in the final electrodes. As displayed in Table S1, most
hand, these parameters are not independent of each other, and of the examined electrodes have sulfur contents in the range
the connections between them are worth exploring to obtain a 41%–70%, but a few are below 40%, and several report values
better understanding of Li-S cell design. Here, 205 papers on lower than 30%. It is known that a low sulfur content directly
Li-S batteries from 2009 to 2016 have been selected for this results in a lower specific capacity of the electrode. It can be
purpose.[17,25–28,30,34–41,45,46,60–248] They were selected according seen that the sulfur content in more than half the examined
to the following criteria: (1) papers studying the properties of papers is not satisfactory, in comparison with the active mate-
the sulfur cathode are preferred; (2) ≈60% have been published rial content in commercial LIBs (≈90%).[11] Distributions of
since 2015; (3) the 30 most cited papers in the Li-S battery field sulfur contents from 2009 to 2014 (Figure 4a) and from 2015 to
since 2009 are included. The information about active mate- 2016 (Figure 4b) show a tendency to higher values, however the
rials, sulfur contents, areal sulfur loadings, specific capaci- proportion of high sulfur contents above 71% is just 13.58%
ties, areal capacities, cycling performance, electrolyte to sulfur even in 2015–2016.
ratios, and output voltage values are summarized and listed in In most papers, the specific capacity is given based on the
Table S1, and the results of statistical analysis of several key sulfur mass rather than the mass of the whole cathode, making
parameters will be discussed in the following sections. it difficult to compare different approaches reported in lit-
erature. Therefore, the specific capacities shown in Figures 4c
4.1. Sulfur Content and Specific Capacity and 4d are given based on the electrode mass to obtain a more
convincing analysis (the specific capacities obtained at low cur-
All the 205 papers provided information on sulfur content rent densities were selected). Specific capacity is determined
(the sulfur weight fraction in the cathode). There are 267 data by two factors: sulfur content and sulfur utilization, and the
concerning sulfur content and specific capacity, because several detailed relationship between them is shown in Table S2. For
papers list more than one sulfur content (Table S1). a high specific capacity, both high sulfur utilization and sulfur
In order to provide a reliable evaluation, sulfur contents content are needed; however, it is known that sulfur utiliza-
were calculated based on the weight of the cathode (not tion usually decreases with increasing sulfur content due to the
including the weight of current collectors or interlayers). It is low conductivity for both lithium ions and electrons. There-
worth mentioning that many publications only emphasize the fore, sulfur content and sulfur utilization should be balanced
sulfur content in sulfur-containing composites, which is inad- to achieve a high specific capacity. Typically, with a sulfur con-
equate because the final sulfur content in the electrode, is lower tent of 70% and a sulfur utilization of 70%, a specific capacity
because of the addition of conductive additives and binders of 821 mAh g−1 can be achieved (Table S2). In Figure 4c, the
during fabrication (except for freestanding electrodes). Espe- number of reported specific capacities below 500 mAh g−1 is
cially for composite materials with high sulfur content, a large as high as 43.75% in 2009–2014, which decreases to 18.13%
amount of conductive additives is often added to the electrodes in 2015–2016 (Figure 4d). However, over half of the examined
Figure 4. Statistical analysis of sulfur content and specific capacity: a, c) distributions from 2009 to 2014, b, d) distributions from 2015 to 2016.
Adv. Mater. 2017, 1606823 1606823 (6 of 25) © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
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data in 2015–2016 are below 700 mAh g−1, and the number of data shows a low areal sulfur loading less than 2 mg cm−2, with
reported specific capacities above 800 mAh g−1 is only 20.47% corresponding areal capacities mostly less than 2 mAh cm−2
(Figure 4d). (Table S1). Even in 2015–2016, the number of reported areal
sulfur loadings below 2 mg cm−2 is 56.58% (Figure 5b), and
corresponding areal capacities below 2 mAh cm−2 account
4.2. Areal Sulfur Loading and Areal Specific Capacity for 48.68% of the examined data (Figure 5d). For high areal
capacities above 6 mAh cm−2, the number of reported values
The importance of areal sulfur loading and areal capacity needs shows a small increase from 9.84% in 2009–2014 (Figure 5c)
to be particularly emphasized. For LIBs, a typical areal capacity to 14.47% in 2015–2016 (Figure 5d). It can be seen in Table S1
of 4 mAh cm−2 is required for their use in EVs. Considering the that even in the most recent publications in 2016, most areal
lower average voltage of Li-S batteries (2.2V) than that of LIBs sulfur loadings are still below 2 mg cm−2, indicating that the
(3.5V), the areal capacity of Li-S batteries needs to be higher areal sulfur loading has not received enough attention despite
than 6 mAh cm−2 to compete with the state-of-the–art LIBs. its significance. Generally, a high areal sulfur loading means an
The areal capacity is determined by both areal sulfur loading increased electrode thickness and results in limited kinetics for
and sulfur utilization, and the detailed relationship between both lithium ions and electrons. Therefore, even if a high spe-
them is shown in Table S3, from which it can be seen that cific capacity can be achieved with a low areal sulfur loading, it
with a low areal sulfur loading of 2 mg cm−2, the areal capacity does not mean that a similar high performance can be obtained
is only 3.35 mAh cm−2 even when 100% sulfur utilization is with higher areal sulfur loadings in practical cells. Such elec-
achieved, indicating the importance of areal sulfur loading in trodes with low sulfur loadings have much lower gravimetric
determining the areal capacity. With a typical sulfur utiliza- energy densities than commercial LIBs, which is only reason-
tion of 70%, the areal sulfur loading needs to be improved to able for reaction mechanism studies.
at least 5 mg cm−2 to achieve an areal capacity of 6 mAh cm−2
(Table S3). Moreover, it is worth noting that, as shown in
Table S1, in some papers high sulfur contents are not accom- 4.3. Electrolyte/Sulfur Ratio
panied by high areal sulfur loadings and high areal capacities
because of the small thickness of the sulfur cathode, which Electrolyte to sulfur (E/S) ratio is a very important parameter
make them unsuitable for practical uses in spite of their high in Li-S cells. On the one hand, the electrolyte is an inactive
specific capacities. component, which is significant in determining the final
In the 205 papers examined, 49 of 84 publications in 2009– energy density of Li-S cells, as discussed in Figure 3. It has been
2014, and 106 of 121 papers in 2015–2016 provide informa- indicated that even with satisfactory sulfur contents and areal
tion about areal sulfur loading, resulting in a total of 213 areal sulfur loadings as well as high sulfur utilization, the real energy
sulfur loading and areal capacity data, and results of the corre- density of a Li-S battery cannot outperform that of a commer-
sponding analysis are shown in Figure 5. Most of the examined cial LIB in the presence of an excessive amount of electrolyte.[11]
Figure 5. Statistical analysis of areal sulfur loading and areal capacity: a, c) distributions from 2009 to 2014, b, d) distributions from 2015 to 2016.
Adv. Mater. 2017, 1606823 1606823 (8 of 25) © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
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use. Indeed, sophisticated sulfur cathodes are not always nec- 5.1. Sulfur Content and Areal Sulfur Loading
essary to achieve excellent electrochemical properties. Some
simple electrodes using low-cost and commercially available As discussed earlier, the sulfur content and areal sulfur loading
materials as well as easy preparation processes result in a high in the cathode exert a direct influence on the energy density
electrochemical performance, which we will highlight in the of a Li-S battery. Due to the trade-off between high sulfur con-
next section. tent and high sulfur utilization, to have a high sulfur content
without sacrificing sulfur utilization is a key point. In this
regard, the construction of effective conductive matrixes is
4.7. Protocols for Reliable Li-S Batteries needed to ensure the desired electrical contact of sulfur with
the electrode and facilitate efficient electron transport with the
From the above statistical analyses, it can be concluded that amount of conductive agents as low as possible. In the fol-
the papers on Li-S batteries certainly indicate good progress: at lowing, possible solutions from three aspects will be discussed:
the early stage, efforts were mostly made to improve the sulfur 1) porous host materials for the sulfur; 2) construction of inter-
utilization regardless of sulfur content in the cathode; after- connected conductive networks; and 3) the use of conductive
wards, a high sulfur content was given increasing attention to interlayers.
improve the specific capacity based on the whole cathode; in For the same cathode materials, increased areal sulfur
the last two years, the importance of high areal sulfur loading loading means increased electrode thickness, leading to
has been raised, with more research concerned with the fab- decreased conductivities for lithium ions and electrons. The
rication of cathodes with a high sulfur loading. Nevertheless, performance obtained from thin sulfur cathodes with low
the attention to high sulfur contents and areal sulfur load- areal sulfur loadings is often not reproducible when the elec-
ings is still inadequate (Table S1). Besides, as we have shown, trode thickness is increased. For the commercialization of Li-S
the energy density of a Li-S cell is affected by a wide range batteries, an improvement of areal sulfur loading is a crucial
of design parameters, many of which have not been given issue and deserves more attention. Especially for short-chain
the attention they deserve. With a view to constructing more sulfur cathodes, which have intrinsically low sulfur contents,
reliable Li-S batteries, we hope that the discussion presented high areal sulfur loadings are particularly necessary for pos-
here will cause future research to pay more attention to the sible commercial use. We will discuss possible solutions for the
following: realization of high-sulfur-loaded cathodes from three aspects: 1)
conventional two dimensional (2D) current collectors; 2) layer-
(1) High sulfur content (≥70 wt%) and high specific capacities by-layer (LBL) strategy; 3) 3D current collectors.
(≥800 mAh g−1) based on the whole cathode. It is worth men-
tioning that interlayers inserted between the sulfur cathode
and the separator have been often used in recent reports, and 5.1.1. Porous Host Materials for Sulfur
the weight of such interlayers should be included because
they also belong to the cathode. Conductive porous materials, commonly lightweight porous
(2) High areal sulfur loadings (≥5 mg cm−2) and high areal ca- carbon materials, have been extensively studied as hosts to
pacities (≥6 mAh cm−2). accommodate sulfur within their nanopores.[14,15,19,22] On the
(3) Information on the electrolyte to sulfur ratio needs to be pro- one hand, good electron transport can be ensured between
vided. Low E/S ratios (≤4 µL mg−1) are desired for high en- the conductive porous matrix and the sulfur, resulting in high
ergy densities. sulfur utilization. On the other hand, the porous structure
(4) Information on electrode size should be given. The cathode serves to confine polysulfides within the pores and suppress
should have a similar area to the lithium anode or at least their free migration to the anode, which improves cycling
larger than 1 cm2 in coin cells. stability. For achieving high sulfur contents in sulfur/porous
(5) A discharge cutoff voltage of higher than 1.7V should be used carbon composites, a high pore volume is required, which is
in LiNO3-containing electrolytes. Cycling performances at given by the following formula (taking ≈80% volumetric expan-
low current densities are important. sion from sulfur to Li2S into consideration):
(6) Simple electrodes with an easy fabrication process using low-
cost materials are preferred. V
*d
sulfur content = 1.8
V
* d +1
1.8
5. Possible Solutions and Some Concerns for
More Reliable Li-S Batteries
where V is the pore volume of the porous carbon, and d is the
As shown in the above statistical overview, most reported Li-S density of sulfur (2.07 g cm−3). Considering the addition of a
research work is far from satisfactory from the point of view of conductive additive and binder in the casting fabrication of the
applications, and there is still plenty of room for improvement cathodes (often 10 wt% ≈ 30 wt%), for a 70 wt% sulfur con-
from the perspectives of fundamental research. In this sec- tent in the cathode, a sulfur content of at least 80 wt% in the
tion, we will provide an overview of the promising approaches sulfur/porous carbon composite is needed, corresponding to a
towards the construction of reliable Li-S batteries from the high pore volume of 3.48 cm3 g−1 for the carbon, as shown in
viewpoints of sulfur cathode, electrolyte, and anode. Table 1.
Table 1. Relationship between the pore volume of porous host materials Table 2. Advantages and disadvantages of porous carbon materials with
and their theoretical sulfur contents. different pore sizes as the sulfur host.
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Figure 8. a) Schematic of a Li-S battery with a sandwich-structured cathode. b) Rate performance of Li-S batteries with different configurations. The
improvement in specific capacity is the ratio of the capacity of a battery with a GCC/S+G-separator to that of one with an Al foil/S+separator. c) Cycling
stability of Li-S batteries with different configurations for 100 cycles. Reproduced with permission.[130]
and to promote electrolyte wetting across the thick electrodes, Besides the modification of conductive additives, tuning
resulting in high areal sulfur loadings of 3–5 mg cm−2 with binder networks is another approach to enhance electron and
improved areal capacities and cycling stabilities. ion transport in thick sulfur cathodes. Recently, Yang et al.[252]
reported a simple phase inversion method
for producing high performance Li-S bat-
teries with high sulfur loadings. By simply
immersing an aluminum foil coated with
the slurry mixture of active material, polymer
binder (polyvinylidene fluoride-hexafluoro-
propylene) and organic solvent (N-methyl pyr-
rolidone) into a water coagulation bath, phase
inversion took place immediately, resulting
in a porous electrode with interconnected
binder networks, electron paths and ion
channels. In comparison with an electrode
prepared by direct drying that had a dense
structure (Figure 10a), the morphology of the
electrode prepared by phase inversion had a
hierarchical porous skeleton with the active
material dispersed within the polymer binder
fibers (Figure 10b). As a result, Li-S cells with
this electrode had a high specific capacity
and good cycling performance with an areal
sulfur loading of 1.5 mg cm−2 (Figure 10c).
Moreover, with a higher areal sulfur loading
of 7 mg cm−2, the electrode shows an initial
discharge capacity of 951 mA h g−1 and 89%
capacity retention after 50 cycles (Figure 10d),
indicating the advantages of the phase inver-
Figure 9. a) Dependence of areal specific capacities on the areal sulfur loadings at 0.1C. b)
−2 sion method in improving the performance
Cycling stability of a cathode loaded with 3.5 mg cm sulfur. c) Discharge profiles of a cathode
loaded with 5 mg cm−2 sulfur and using carbon black (super P) as the conductive additive of cathodes with a high sulfur loading.
(10 wt%). d) Discharge profiles of a cathode loaded with 4.7 mg cm−2 sulfur using graphene For sulfur cathodes with 2D current col-
(5 wt%) and CNTs (5 wt%) as conductive additives. Reproduced with permission.[147] lectors, a high sulfur content is required for
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significantly reduced sulfur utilization. Moreover, the stability distributed homogeneously within the 3D conductive network
of aluminum in organic electrolytes remains a problem, and with no large sulfur particles observed, which is beneficial for
it suffers severe electrochemical corrosion during cycling,[216] achieving a high sulfur utilization even at high sulfur load-
which further results in a loss of local electrical contact of sulfur ings. A high specific capacity of 1100 mAh g−1 was retained
with the current collector and an increased internal resistance after 50 cycles with an areal sulfur loading of 6.7 mg cm−2, cor-
of the cell. In this regard, 3D current collectors, which embed responding to a high areal capacity of 7.37 mAh cm−2. In our
cathode materials in a 3D support matrix, not only function recent work,[190] a hollow carbon fiber foam was synthesized by
as an inner conductive scaffold to guarantee the desired elec- the carbonization of natural cotton (Figures 12a), and this was
trical contact with active materials, but also provide sufficient used as a 3D current collector to accommodate a large amount
space for a large amount of active material and to trap the poly- of sulfur-multiwall CNT-carbon black hybrids (90 wt% sulfur)
sulfides during cycling. Li-S batteries using 3D current collec- (Figure 12b), enabling ultrahigh areal sulfur loadings of
tors have demonstrated great promise for the construction of 6.2-21.2 mg cm−2. The carbon fibers had lengths of several hun-
high sulfur-loaded electrodes with improved stability. dred micrometers and formed a long-range conductive network
Chung et al.[90] reported the fabrication of 3D sulfur-nickel with uniformly distributed micrometer-size sulfur clusters
foam cathodes by a simple paste-absorption method with (Figure 12c). The resulting electrodes showed good cycling sta-
an areal sulfur loading of 2 mg cm−2. The sulfur-nickel foam bilities as well as high areal capacities with areal sulfur loadings
cathode provided an excellent internal electron transport net- of 6.2, 10.8, and 16.5 mg cm−2 (Figure 12d). A mechanism was
work by ensuring intimate contact between the sulfur and the proposed to account for the intriguing electrochemical perfor-
nickel foam and served as a cage to retain the polysulfides in mance of these electrodes: the 3D foam-like structure of the
the cathode region, leading to a stable cycle life with a high current collector enables high amount of electrolyte uptake,
discharge capacity retention rate of 92% after 50 cycles. Cheng and serves to localize the polysulfides dissolved in the electro-
et al.[105] designed a 3D aluminum foam-CNT scaffold as a cur- lyte within the cathode region and prevent their diffusion to
rent collector for Li-S batteries that enabled high areal sulfur the lithium anode, resulting in lower active material loss and
loadings ranging from 7.0 to 12.5 mg cm−2. A high initial dis- enhanced cycling stability (Figure 12e).
charge capacity of 6.02 mAh cm−2 (860 mAh g−1) was achieved
for an electrode loaded with 7.0 mg cm−2 sulfur. However,
the intrinsic high density of metal foams may result in a sig- 5.2. Electrolyte
nificantly reduced overall energy density. In this regard, light-
weight carbonaceous materials are preferable for building 3D For the liquid organic electrolyte systems used in Li-S batteries,
current collectors. ether-based electrolytes are most widely used, while carbonate-
Miao et al.[114] reported the easy and low-cost synthesis of based ones are only suitable for short sulfur-chains (as dis-
sulfur/carbon fiber cloth cathodes with high areal sulfur load- cussed in section 3). The use of ether-based electrolytes gives
ings ranging from 3.8 to 8.0 mg cm−2. The carbon fiber cloth rise to the dissolution and re-deposition of polysulfides and
consisted of interconnected carbon fibers and sulfur was enables a high sulfur utilization. However, they also cause the
Figure 12. a) SEM image of the hollow carbon fiber foam. b) SEM image and c) 3D X-ray microtomography image of the S/hollow carbon fiber foam
electrode with an areal sulfur loading of 10.8 mg cm−2. d) Areal capacities of three S/hollow carbon fiber foam electrodes with different sulfur loadings
at different cycles. e) Schematic of sulfur reduction process in the S/hollow carbon fiber foam electrode with high electrolyte absorbability. Reproduced
with permission.[190]
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“shuttle effect” and have a great impact on the electrochemical with an increase of lithium salt concentration, leading to an
properties. Therefore, parameters concerning the use of elec- increased percentage of inactive components and a decreased
trolytes are of great importance for the optimization of perfor- energy density. Third, the significantly increased cost of the
mance. Here we will discuss the use of ether-based electrolytes lithium salt in high concentration electrolytes is not econom-
in Li-S batteries from two aspects: concentration and amount. ical. Therefore, for a practical Li-S battery it remains to be seen
Then solid and gel electrolytes used in Li-S batteries will be whether the performance improvement due to high concentra-
introduced and discussed. tion electrolytes can compensate for the above three concerns
needs and further exploration is needed.
5.3. Anode
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Figure 15. a) Charge/discharge curves of an all-solid-state Li-S cell containing a composite cathode based on activated carbon, Ketjen black, and
acetylene black. b) Cycling performance of an all-solid-state Li-S cell containing an activated carbon-based composite cathode. c) A photograph of the
gel-type polymer membrane. d) The initial 3 cycle charge/discharge curves of a Li2S/C electrode in the gel-polymer electrolyte. a, b) Reproduced with
permission.[255] Copyright 2014, Elsevier. c–d) Reproduced with permission.[256]
protuberant tips were unavoidably formed due to fluctuations efficiency and safety. However, these approaches rely on the
in this system (Figure 16a), which caused a strong electrical principle of physical confinement to suppress the lithium den-
field, and lithium preferentially deposited around the tips to drite penetration, and cannot change the intrinsic behavior
form lithium dendrites. Additive cations with a lower reduc- of the lithium dendrite growth, and are therefore not reliable
tion potential accumulated in the vicinity of the tips to form during long-term cycling.
an electrostatic shield (Figure 16b), which could enable the
subsequent lithium deposition in the adjacent regions of the
anode (Figure 16c) until a smooth deposition layer was formed 5.3.2. 3D Lithium Hosts
(Figure 16d), leading to suppressed lithium dendrite forma-
tion. Consequently, the lithium layer resulted in a distinctive Generally, a planar lithium metal foil is directly used as the
improvement in anode surface quality with the elimination anode of lithium batteries, and the initial plating of lithium on
of lithium dendrite growth (Figure 16e) compared to that in a the planar substrate is prone to the inhomogeneous deposition
control electrolyte without cesium ion additives (Figure 16f). of lithium particles on which lithium dendrites may then grow.
In addition, the cesium or rubidium ions were not consumed In this regard, constructing a 3D host to accommodate lithium
during the lithium deposition due to the low reduction poten- deposition shows promise in preventing dendrite growth.
tial and thus remained effective for many cycles. However, the Yang et al.[269] reported a 3D Cu current collector with a
Coulombic efficiency was relatively low (76.6%) due to the poor submicrometer-sized skeleton and high electroactive surface
SEI layer formed on the lithium metal surface. In general, from area that improved the electrochemical deposition behavior of
the perspective of liquid electrolytes, a good combination of lithium. For planar current collectors, the initially deposited
electrolyte solvent, salt, additive and their concentrations needs small Li particles function as charge centers when charges accu-
to be explored for both the high Coulombic efficiency and high mulate at their sharp tips in the electric field (Figure 17a), and
safety (dendrite free) of the lithium metal anode. the subsequent deposition of lithium on these sharp tips results
Alternatively, ex situ coated mechanically stable artificial in the growth of Li dendrites. In comparison, on a 3D Cu foil,
layers, such as polymer or solid-state blocking layers,[266–268] numerous protuberant tips on the submicrometer fibers func-
have been proposed to block the dendrite penetration. These tion as the charge centers and nucleation sites, and the electric
interfacial layers stabilize the interface of the lithium anode field is roughly uniform so that the charges are homogeneously
with the liquid electrolytes, leading to improved Coulombic dispersed along the Cu skeleton (Figure 17b). The lithium is
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Figure 18. SEM images of a) a layered rGO film, b) a layered Li–rGO film, and c) the surface of a Li–rGO film after 10 galvanostatic cycles at
3 mA cm−2. d) Galvanostatic cycling of a symmetric Li–rGO electrode (blue) and bare Li foil (red) at 3 mA cm−2. Insets: detailed voltage profiles for a
Li–rGO electrode with the number of cycles indicated. Reproduced with permission.[271] Copyright 2016, Macmillan Publishers Limited.
(2) Electrolyte:
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stoichiometric amount of lithium metal used to pair with the and electrolyte to meet the goal of market penetration. In addi-
sulfur cathode needs to be rationally controlled for a balance tion, simple, sustainable and scalable fabrication approaches
between performance and overall energy density. For alterna- for the components in the Li-S cell are greatly needed because
tive anodes, although the safety concerns can be effectively cost-effectiveness is very important for industrial-scale produc-
addressed, the main drawback is the decrease of energy den- tion. Reports that the energy density of a 37 Ah Li-S battery
sity, which needs further optimization to compete with other reached 566 Wh kg−1 at room temperature and 616 Wh kg−1
lithium-based battery systems. at 50 °C,[277] indicate that there are promising prototypes of
From the practical perspective, the following aspects need high energy density Li-S batteries. It is believed that Li-S battery
more deep thinking and deserve more research effort for technology could be applicable in transportation and large-scale
achieving significant breakthroughs in the development of Li-S grid energy storage in the near future.
battery field.
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