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Pressure Vessel Dossier

Sand Filter
TAG: 6M31017

01 2014/05/12 Initial Release SL MO CP


Rev Date Description Prepared Verified Approved

Document Title

Pressure Vessel Dossier

Document number Rev


Parker Serial No. : Hull No. :
000102C1614 SN2096 R653– Samsung NR13 P01
Pressure Vessel Dossier

Doc. no Rev.
R653 - Samsung NR13 P01

General Arrangement
and
P&ID Drawings
8 7 6 5 4 3 2 1

52.00 [1321]
52.00 [1321]

MAINTENANCE AREA MAINTENANCE AREA

D D
MAINTENANCE AREA MAINTENANCE AREA

30.00 [762]
MAINTENANCE AREA

26.13 [664]
30.00 [762]

2.88 [73]
B
0.00 [0]

24.00 [610]
MAINTENANCE
MAINTENANCE 8X n0.69 [17]

88.13 [2238]

2.88 [73]
0.00 [0]
AREA
AREA
LIFTING RING LOCATIONS
24.00 [610]
C C
14.00 [356]
TIE-1007 CLEANING OUTLET
JIS 40 SS FLANGE (PROVIDED)

TIE-1003 HYDROCYCLONE INLET


TIE-1005 BRINE WATER OUTLET 91.00 [2311] 91.00 [2311]

E:\Engineering\SRC\Commercial\Project 2013\Inventor\A612-R341 COMPACT TECH 80 BASIC JIS SS (ASME_IEC)\A612-R341 COMPACT TECH 80 BASIC JIS SS (ASME_IEC) - PR.iam
JIS 40 SS BLIND FLANGE
JIS 40 SS FLANGE

43.63 [1108]
32.26 [819]
39.67 [1008]
28.38 [721]
TIE-1004 PRODUCT WATER OUTLET

49.00 [1245]
26.17 [665]
JIS 25 SS FLANGE
25.00 [635]
19.94 [507] A
16.25 [413]
12.67 [322] TIE-1006 CLEANING INLET
JIS 40 SS FLANGE (PROVIDED) 3.22 [82]
5.50 [140]
0.00 [0] 0.00 [0] 0.00 [0]

TIE-1002 HYDROCYCLONE OUTLET TIE-1001 FEED WATER INLET 6.68 [170] TIE-1008 MEDIA FILTER DRAIN

0.00 [0]
5.50 [140]

67.00 [1702]

83.00 [2108]
JIS 40 SS FLANGE
10.88 [276]
5.50 [140]
0.00 [0]

JIS 40 SS BLIND FLANGE


TIE-1010 FRESH WATER FLUSH
B JIS 20 SS FLANGE B
88.13 [2238]

2.88 [73]
0.00 [0]
12X n0.56 [14]

0.00 [0]
2.88 [73]

DRAWING STATUS:
RELEASED FOR PRODUCTION
NOTICE OF CONFIDENTIALITY
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION THAT
IS AND SHALL REMAIN THE PROPERTY OF PARKER SEA
RECOVERY CORP. AND IS TO BE RETURNED IMMEDIATELY UPON
26.13 [664] REQUEST. ITS CONTENTS MAY NOT BE REPRODUCED,
DISTRIBUTED, CIRCULATED, OR DISCLOSED TO THIRD PARTIES.
31.88 [810] RECIPIENT WILL NOT USE THIS INFORMATION FOR PURPOSES
OTHER THAN INTENDED WITHOUT PRIOR WRITTEN CONSENT OF
10.76 [273] SEA RECOVERY CORP

TOLERANCES:
5.50 [140] PARKER SEA RECOVERY UNLESS OTHERWISE NOTED,
ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
2630 El Presidio St FRACTIONS ±1/16" ±1.5mm
Carson, California, 90810 USA .X ±0.1" ±2.5mm
0.00 [0] Tel: 310-637-3400 Fax: 310-999-6262
.XX
.XXX
±0.01
±0.005"
±0.51mm
±0.127mm
www.SeaRecovery.com ANGLES ±1 DEG.
SCALE: NTS

0.00 [0]

4.92 [125]

10.14 [257]
CUSTOMER: PROJECT:
SAMSUNG HULL #SN2096

A 72.13 [1832] TITLE:


A
COMPACT TECH 80 BASIC JIS SS (ASME_IEC)
77.88 [1978]
DETAIL B
88.13 [2238] SCALE 1:10
(CUT VIEW - TIE-1009 MEDIA FILTER DRAIN) PREPARED BY: BCW DATE: 9/5/2013 DWG NO.: A612-R341 REV.:
DETAIL A DATE: CUSTOMER P.O.
PR
CHECKED BY: CP 9/4/2013
SCALE 1 : 6 MOUNTING HOLE LOCATIONS DATE: WEIGHT: 4915.329 lbmass SHT:
APPROVED BY: CP 9/4/2013 1 OF 2
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

D D

3 P612-02-R341 (BASIC - 460V,60Hz,3Ph) - PR

P612-01-R341-1 (TECH 60 ASME - 460V,60Hz,3Ph) - PR


C C

E:\Engineering\SRC\Commercial\Project 2013\Inventor\A612-R341 COMPACT TECH 80 BASIC JIS SS (ASME_IEC)\A612-R341 COMPACT TECH 80 BASIC JIS SS (ASME_IEC) - PR.iam
2

P612-01-R341 (TECH 60 ASME - 460V,60Hz,3Ph) - PR


5

P612-03-R341 (IEC 460V,60Hz,3Ph) - PR


7

P612-06-R341 (FWF - Yes) (JIS SS) - PR


B BILL OF MATERIAL (B.O.M.) B
ITEM NO. QTY. DESCRIPTION FILE/DWG. NAME
1 1 TASMAN SEA COMPACT (ASME_IEC Core) P612-00-R341
2 1 TASMAN SEA COMPACT (TECH 80 - 460V,60Hz,3Ph) P612-01-R341
3 1 TASMAN SEA COMPACT (45 - 460V,60Hz,3Ph) P612-01-R341-1
4 1 TASMAN SEA COMPACT (BASIC - 460V,60Hz,3Ph) P612-02-R341
5 1 TASMAN SEA COMPACT (IEC 460V,60Hz,3Ph) P612-03-R341
6 1 TASMAN SEA COMPACT (Flange - JIS SS) P612-05-R341
7 1 TASMAN SEA COMPACT (FWF - Yes) (JIS SS) P612-06-R341
DRAWING STATUS:
RELEASED FOR PRODUCTION
NOTICE OF CONFIDENTIALITY
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION THAT
IS AND SHALL REMAIN THE PROPERTY OF PARKER SEA
RECOVERY CORP. AND IS TO BE RETURNED IMMEDIATELY UPON
REQUEST. ITS CONTENTS MAY NOT BE REPRODUCED,
DISTRIBUTED, CIRCULATED, OR DISCLOSED TO THIRD PARTIES.
RECIPIENT WILL NOT USE THIS INFORMATION FOR PURPOSES
OTHER THAN INTENDED WITHOUT PRIOR WRITTEN CONSENT OF
SEA RECOVERY CORP

TOLERANCES:
PARKER SEA RECOVERY UNLESS OTHERWISE NOTED,
ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)

6
2630 El Presidio St FRACTIONS ±1/16" ±1.5mm
P612-05-R341 (Flange - JIS SS) - PR Carson, California, 90810 USA .X ±0.1" ±2.5mm
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
www.SeaRecovery.com ANGLES ±1 DEG.
SCALE: NTS
CUSTOMER: PROJECT:
SAMSUNG HULL #SN2096

A TITLE:
A
1 COMPACT TECH 80 BASIC JIS SS (ASME_IEC)

P612-00-R341 (ASME_IEC Core) - PR

DATE: DWG NO.: REV.:


PREPARED BY: BCW 9/5/2013 A612-R341
PR
CHECKED BY: CP DATE: 9/4/2013 CUSTOMER P.O.
SHT:
APPROVED BY: CP DATE: 9/4/2013 WEIGHT: 4915.329 lbmass
2 OF 2
8 7 6 5 4 3 2 1
Certificate Number: 05-HS122694C-2-PDA

Confirmation of Product Type Approval 22/FEB/2011


Please refer to the "Service Restrictions" shown below to determine if Unit Certification is required for this product.
This is to certify that, pursuant to the Rules of the American Bureau of Shipping (ABS), the manufacturer of the
below listed product held a valid Manufacturing Assessment (MA) with expiration date of 19/MAY/2014. The
continued validity of the Manufacturing Assessment is dependent on completion of satisfactory audits as required
by the ABS Rules.
And; a Product Design Assessment (PDA) valid until 22/NOV/2015 subject to continued compliance with the Rules
or standards used in the evaluation of the product.
The above entitle the product to be called Product Type Approved.
The Product Design Assessment is valid for products intended for use on ABS classed vessels, MODUs or facilities
which are in existence or under contract for construction on the date of the ABS Rules used to evaluate the
Product.
ABS makes no representations regarding Type Approval of the Product for use on vessels, MODUs or facilities
built after the date of the ABS Rules used for this evaluation.
Due to wide variety of specifications used in the products ABS has evaluated for Type Approval, it is part of our
contract that; whether the standard is an ABS Rule or a non-ABS Rule, the Client has full responsibility for
continued compliance with the standard.

SEA RECOVERY CORP.


Model Name(s): Tasman Sea Series
Presented to:
SEA RECOVERY CORP.
19610 S. RANCHO WAY
RANCHO DOMINGUEZ
United States

Intended Service: Marine & Offshore Application - Production of Fresh Water by Sea Desalination
Description: Reverse Osmosis Desalination Unit
Ratings: Model: SRC 21M3: Rating Gallons Per Day (GPD):5,500; Model: SRC 38M3:
Rating (GPD): 10,000; Model: SRC 53M3: Rating (GPD): 14,000; Model: SRC
64M3: Rating (GPD): 17,000; Model: SRC 72M3: Rating (GPD): 19,000; Model:
SRC 79M3: Rating (GPD): 21,000
Service Restrictions: Unit Certification is not required for this product. If the manufacturer or purchaser
request an ABS Certificate for compliance with a specification or standard, the
specification or standard, including inspection standards and tolerances, must be
clearly defined.
Comments: 1) If the system is to be installed on a US Flag Vessel, the hoses and associated
fittings are to be manufactured to SAE J1942 standard and are to be suitable for
the intended application; 2) The use of PVC piping is limited to 225 psi for water
application.
Notes / Documentation:
Term of Validity: This Product Design Assessment (PDA) Certificate 05-HS122694C-2-PDA, dated
23/Nov/2010 remains valid until 22/Nov/2015 or until the Rules or specifications
used in the assessment are revised (whichever occurs first). This PDA is intended
for a product to be installed on an ABS classed vessel, MODU or facility which is in
existence or under contract for construction on the date of the ABS Rules or
specifications used to evaluate the Product. Use of the Product on an ABS classed
vessel, MODU or facility which is contracted after the validity date of the ABS Rules

02/22/2011 1:44:35 PM Copyright 2001 American Bureau of Shipping. All rights reserved. Page 1 of 2
Certificate Number: 05-HS122694C-2-PDA

and specifications used to evaluate the Product, will require re-evaluation of the
PDA. Use of the Product for non ABS classed vessels, MODUs or facilities is to be
to an agreement between the manufacturer and intended client.
ABS Rules: 2010 Steel Vessels Rules 1-1-4/7.7, 1-1-Appendix 3, 4-6-2/5.7
National Standards:
International Standards:
Government Authority:
EUMED:
Others: None

Model Certificate Model Certificate No Issue Date Expiry Date


PDA 05-HS122694C-2-PDA 23/NOV/2010 22/NOV/2015

ABS Programs
ABS has used due diligence in the preparation of this certificate and it represents the information on the product in the ABS Records as of the
date and time the certificate was printed. Type Approval requires Drawing Assessment, Prototype Testing and assessment of the
manufacturer's quality assurance and quality control arrangements. Limited circumstances may allow only Prototype Testing to satisfy Type
Approval. The approvals of Drawings and Products remain valid as long as the ABS Rule, to which they were assessed, remains valid. ABS
cautions manufacturers to review and maintain compliance with all other specifications to which the product may have been assessed. Further,
unless it is specifically indicated in the description of the product; Type Approval does not necessarily waive witnessed inspection or survey
procedures (where otherwise required) for products to be used in a vessel, MODU or facility intended to be ABS classed or that is presently in
class with ABS. Questions regarding the validity of ABS Rules or the need for supplemental testing or inspection of such products should, in all
cases, be addressed to ABS.

02/22/2011 1:44:35 PM Copyright 2001 American Bureau of Shipping. All rights reserved. Page 2 of 2
Pressure Vessel Dossier

Doc. no Rev.
R653 - Samsung NR13 P01

NR13 Requirements

Rated
Operating Operating
P&ID Working PxV NR13 NR13
Qty Description Volume Pressure
# Pressure (kPa x m³) Class Category
m3 [kPa]
kPa

Protec Arisawa Membrane Pressure


23 3
Vessel
0.0066 6895 6722 44.368 D V

Quick Tanks multi-media filter tank


8 1
16"DX33"H, ASME
0.0276 1034 552 15.224 D V
Pressure Vessel Dossier

Doc. no Rev.
R653 - Samsung NR13 P01

Nameplate Drawing
Pressure Vessel Dossier

Doc. no Rev.
R653 - Samsung NR13 P01

Vessel Datasheets
CUST: WATTS WATER SIZE: 16" X 27" PO #: SEE NOTE W.O. #: C3896
WWQ1638 REV.3

MOD. #: WWQ1638 REV.3 INT: DEVOE 233H QTY: 8


SHEET: 1 OF 1 WT: 85 LBS. EXT: TNEMEC N69F SAFETY BLUE DUE: SEE NOTE
TT______ HT______
ITEM Part # QTY. Description Matl. Spec. NOTES
S1 151101 1 SHELL 9 GA. X 60" X 151-1/2" SA-414-G PLASMA
H1 241602 1 TOP HEAD 16" X .094 MIN. 2:1 ELLIP. SA-414-G PLASMA
H2 241602 1 BOTTOM HEAD 16" X .094 MIN. 2:1 ELLIP. SA-414-G
N1 720805 2 FULL COUPLING 2" NPT 3000# 316L 3 SA-182
N2 360111 1 HANDHOLE ASSEMBLY 4" X 6" X 1/4" X 1-5/8" SA-106-C
A 153002 4 ANGLE 2" X 2" X 1/4" X 18" LG. A-36
B 150028 4 FOOT PAD 3/8" X 3" X 3" LG. A-36
CODE

C 765001 1 ASME CODE NAMEPLATE NONE


SEAM PURCHASE ORDER NOTE
PO# QTY. DUE DATE
315° 45°
184277 2
184278 4
BLUE=FAB

184280 2

N2
N1
270° 90°
PINK=MAT.PREP. &FIN

225° 135°

180° CONSTRUCTION NOTES:


1. WELD COUPLINGS IN HEADS HALF & HALF.
2. INSTALL BOTTOM HEAD 1/2".
3. INSTALL TOP HEAD TO MAINTAIN 30" HOLD.
N1 4. AFTER HEADS ARE FULLY WELDED, INSTALL
3 LEGS TO MAINTAIN 38" OAH HOLD.

H1

3 1"
4"
GOLD=SHIP.

S1 1"

2 3"
30" HOLD 18 12 "
2 1
2"
38" OAH N2
1
HOLD 2"
2 C 3"
9
4 16 " 4" FOOT PAD DETAIL
CODE

16" X 27" ASME CODE


WELD TYPES FOR FITTINGS ON THIS VESSEL:
H2 ALL DOUBLE FILLET WELDS
ALL 100% FULL PENETRATION WELDS
SOME DOUBLE FILLET & SOME 100%
FULL PENETRATION WELDS
WELD DETAILS LOCATED ON BACK OF SHOP DRAWING

N1 DRAWING APPROVAL
3 SAFETY RELIEF DEVICES SHALL BE
A THE RESPONSIBILITY OF THE END USER
WWQ1638 REV.3

8" PLEASE INDICATE APPROVAL FOR


DRAWING & RETURN TO QUICK TANKS
2 APPROVED AS DRAWN.
PROCEED WITH FABRICATION.

APPROVED AS NOTED. PROCEED WITH


FABRICATION IN ACCORDANCE WITH NOTED
CHANGES. RESUBMIT CORRECTED DRAWING.
NOTES:
1. DIMENSIONS SHOWN IN ( ) ARE FOR REFERENCE ONLY. B DISAPPROVED. DO NOT FABRICATE.
2. ROLL CODE MARKINGS TO THE OUTSIDE. RESUBMIT DRAWING FOR APPROVAL.
3. NO LINING WARRANTY ABOVE 120 F. BY DATE

DESIGN COND.: MAWP 100 PSIG @ +32 F-+120 F


HYDROSTATIC TEST @ 130 PSIG
REV.

3
DESCRIPTION

N1 WAS CARBON STEEL SA-105 - BJC


DATE

3/29/12
APPROVED

QUICI TANKS, Inc.


KENDALLVILLE, INDIANA USA
BUILT TO SEC. VIII DIV. 1 ASME BOILER & PRESSURE 3/19/12
2 DATE: 3/13/12 DRAWN BY: BJC SIZE: B SCALE: NTS
VESSEL CODE 2010 EDITION, MOST RECENT ADDENDUM SHELL WAS 16" TALL, WAS 10" UNDERCLEARANCE, ADDED HOLDS - BJC

1 REMOVED RING BASE, ADDED LEGS, MOVED LOWER N1 - BJC 3/14/12 _ FM / RTDII / ASME QC REVIEW: _
QUICK TANKS, INC.
545 N. Krueger Street Kendallville, IN 46755

Date Printed: 5/3/2012

CUSTOMER
Watts Water
13700 Hwy 90 West @ 211
San Antonio, TX 78245

VESSEL DESCRIPTION
16 x 38 WO#-C3896 WWQ1638

Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1, 2010 Edition, 2011 Addenda
with DesignCalcs, Version: 2012.5
Vessel is ASME Code Stamped

Seismic Analysis performed in accordance with UBC 1997

Model: 16x38-100#
Vessel Number: WWQ1638
Purchase Order Number: 184277

NAMEPLATE INFORMATION
Vessel MAWP: 100.00 PSI at 120 °F
MDMT: 32 °F at 100.00 PSI
Serial Number(s): __________________________________
Year Built: 2012
Radiography: NONE
Postweld Heat Treated: NONE
Construction Type: W

Notes
Vertical 100-psi cylindrical 16 x 38 carbon steel vessel
Location: Q: Drawings PDF\WattsWater\WWQ1638\Design ASME-C3896
Elliptical hole design in shell uses minor axis for vessel penetration size
Vessels built from Generic Design; this design provided at customer request
[ This design shows an alternative inlet/outlet pad flange vs coupling. ]

Signatures

Prepared by:_______________________________________________________________ Date: ____/____/____


Fred Moore, PE / Thom Dill

Reviewed by:_______________________________________________________________ Date: ____/____/____


Fred Moore, PE / Thom Dill

Authorized Insp:_______________________________________________________________ Date: ____/____/____


Brian Baker, ARISE, NB# 13697
QUICK TANKS, INC.
Shell
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Number: 1 Mark Number: S1
Date Printed: 5/3/2012

Cylindrical Shell Design Information


Design Pressure: 100.00 PSI Design Temperature: 120 °F
Static Head: 1.00 PSI Long. Joint Efficiency: 70 %
Shell Material: SA-414 Gr. G Factor B Chart: CS-3
Material Stress (hot): 21400 PSI
Shell Length: 18.5000 in. Material Stress (cold): 21400 PSI
Compressive Stress: 17618 PSI
Corrosion Allowance: 0.0000 in. Actual Circumferential Stress: 7689 PSI
External Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 3772 PSI
Outside Diameter (new): 16.0000 in. Extreme Fiber Elongation: 0.94 %
Outside Diameter (corroded): 16.0000 in. Specific Gravity: 1.30
Shell Surface Area: 6.46 Sq. Ft. Weight of Fluid: 168.44 lb.
Shell Estimated Volume: 15.51 Gal. Total Flooded Shell Weight: 206.88 lb.
Circ. Joint Efficiency: 70 % Shell Weight: 38.43 lb.

Minimum Design Metal Temperature Data


Min. Temperature Curve: A Pressure at MDMT: 100.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: 32 °F
UCS-68(c) reduction: No Computed Minimum Temperature: 18 °F

Design Thickness Calculations


Longitudinal Stress Calculations per Paragraph UG-27(c)(2)

PR 101.00 * 7.8510
t= = = Greater Of (0.0264(Calculated), 0.0938(Minimum Allowed)) + 0.0000 (corrosion) + 0.0000 (ext. corrosion)
2SE + 0.4P 2 * 21400 * 0.70 + 0.4 * 101.00
= minimum of 0.0938 in.
Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 101.00 * 8.0000


t= = = Greater of (0.0538(Calculated), 0.0938(Minimum Allowed)) + 0.0000 (corrosion) + 0.0000 (ext. corrosion)
SE + 0.4P 21400 * 0.70 + 0.4 * 101.00
= minimum of 0.0938 in.
MAWP for this Shell Section Only

SEt 21400 * 0.70 * 0.1490


P= = = maximum design pressure of 281.10 PSI
Ro - 0.4t 8.0000 - 0.4 * 0.1490

External loads do not control design.

Nominal Shell Thickness Selected = 0.1490 in.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 1 of 25 2012


QUICK TANKS, INC.
Bottom Head -- 2:1
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Number: 1 Mark Number: H1
Date Printed: 5/3/2012

Ellipsoidal Head Design Information


Design Pressure: 100.00 PSI Design Temperature: 120 °F
Static Head: 1.10 PSI Joint Efficiency: 85 %
Head Material: SA-414 Gr. G Factor B Chart: CS-3
Material Stress (hot): 21400 PSI
Corrosion Allowance: 0.0000 in. Material Stress (cold): 21400 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 10016 PSI
Head Location: Bottom Straight Flange : 2.0000 in.
Outside Diameter : 16.0000 in. Head Depth (ho) : 4.0470 in.
Thin Out : 0.0000 in.
1
K= [2 + (D/2h)² ] : 1.00
6
Extreme Fiber Elongation: 2.61 %
Head Surface Area: 2.61 Sq. Ft. Specific Gravity: 1.30
Head Estimated Volume: 3.94 Gal. Weight of Fluid: 42.73 lb.
Head Weight: 9.89 lb. Total Flooded Head Weight: 52.61 lb.

Minimum Design Metal Temperature Data


Min. Temperature Curve: A Pressure at MDMT: 100.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: 32 °F
UCS-68(c) reduction: No Computed Minimum Temperature: 18 °F

Design Thickness Calculations


Design Thickness Calculations per Appendix 1-4(c)

PDoK 101.10 * 16.0000 * 1.00


t= =
2SE + 2P(K - 0.1) 2 * 21400 * 0.85 + 2 * 101.10 * (1.00 - 0.1)
= Greater of (0.0443(Calc.), 0.0938(Min. t)) + 0.0000(corrosion) + 0.0000(ext. corrosion) + 0.0000(thin out) = minimum of 0.0938 in.

MAWP per UG-32 for this Head Only


2SEt 2 * 21400 * 0.85 * 0.0940
P= = = 216.02 PSI
KDo - 2t(K - 0.1) 1.00 * 16.0000 - 2 * 0.0940 * (1.00 - 0.1)

External loads do not control design.

Minimum Head Thickness Selected = 0.0940 in.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 2 of 25 2012


QUICK TANKS, INC.
Top Head -- 2:1
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Number: 2 Mark Number: H2
Date Printed: 5/3/2012

Ellipsoidal Head Design Information


Design Pressure: 100.00 PSI Design Temperature: 120 °F
Static Head: 0.50 PSI Joint Efficiency: 85 %
Head Material: SA-414 Gr. G Factor B Chart: CS-3
Material Stress (hot): 21400 PSI
Corrosion Allowance: 0.0000 in. Material Stress (cold): 21400 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 9956 PSI
Head Location: Top Straight Flange : 2.0000 in.
Outside Diameter : 16.0000 in. Head Depth (ho) : 4.0470 in.
Thin Out : 0.0000 in.
1
K= [2 + (D/2h)² ] : 1.00
6
Extreme Fiber Elongation: 2.61 %
Head Surface Area: 2.61 Sq. Ft. Specific Gravity: 1.30
Head Estimated Volume: 3.94 Gal. Weight of Fluid: 42.73 lb.
Head Weight: 9.89 lb. Total Flooded Head Weight: 52.61 lb.

Minimum Design Metal Temperature Data


Min. Temperature Curve: A Pressure at MDMT: 100.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: 32 °F
UCS-68(c) reduction: No Computed Minimum Temperature: 18 °F

Design Thickness Calculations


Design Thickness Calculations per Appendix 1-4(c)

PDoK 100.50 * 16.0000 * 1.00


t= =
2SE + 2P(K - 0.1) 2 * 21400 * 0.85 + 2 * 100.50 * (1.00 - 0.1)
= Greater of (0.0440(Calc.), 0.0938(Min. t)) + 0.0000(corrosion) + 0.0000(ext. corrosion) + 0.0000(thin out) = minimum of 0.0938 in.

MAWP per UG-32 for this Head Only


2SEt 2 * 21400 * 0.85 * 0.0940
P= = = 216.02 PSI
KDo - 2t(K - 0.1) 1.00 * 16.0000 - 2 * 0.0940 * (1.00 - 0.1)

External loads do not control design.

Minimum Head Thickness Selected = 0.0940 in.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 3 of 25 2012


QUICK TANKS, INC.
[N1- Top & Bot Heads]--Full Coupling, 2-in, 316Lss
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 5/3/2012

Nozzle Design Information


Design Pressure: 100.00 PSI Design Temperature: 120 °F
Static Head: 1.10 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-182 Gr. F316L, High Joint Efficiency (E1): 1.00
Factor B Chart: HA-4
External Projection: 0.2500 in. Allowable Stress at Design Temperature (Sn): 16700 PSI
Internal Projection: 0.2500 in. Allowable Stress at Ambient Temperature: 16700 PSI
Inside Corrosion Allowance: 0.0000 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 2.3750 in. Nozzle Wall Thickness(new): 0.3125 in.
Nozzle ID (corroded): 2.3750 in. Nozzle Wall Thickness(corroded): 0.3125 in.
External Limit of Reinforcement: 0.2350 in. Upper Weld Leg Size(Weld 41): 0.0940 in.
Internal Limit of Reinforcement: 0.2350 in. Internal Weld Leg Size(Weld 43): 0.0940 in.
Parallel Limit of Reinf (2Lpar): 4.7500 in.
Minimum Design Metal Temperature
Minimum Design Metal Temperature: 32 °F
Material is exempt from impact testing per UHA-51(d)
Host Component: Head 1 - Bottom Head -- 2:1
Material: SA-414 Gr. G Head wall thickness(new): 0.0940 in.
Material Stress(Sv): 21400 PSI Head wall thickness - thin out (corroded): 0.0940 in.

Nozzle Detail Information


Upper Weld Leg Size(Weld 41): 0.0940 in.

Internal Weld Leg Size(Weld 43): 0.0940 in.

Nozzle Wall Thickness(tn): 0.3125 in.

Nozzle passes through the vessel, attached by a fillet weld.


Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 4 of 25 2012


QUICK TANKS, INC.
[N1- Top & Bot Heads]--Full Coupling, 2-in, 316Lss
Model: 16x38-100# Vessel Number: WWQ1638
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 5/3/2012

Required Head Thickness per Paragraph UG-37(a)


P K1 Do 101.10 * 0.9000 * 16.0000
tr = = = 0.0340 in.
(2SE + 0.8P) (2 * 21400 * 1 + 0.8 * 101.10)

Nozzle Required Thickness Calculations


Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 101.10 * 1.1875
trn = = = 0.0072 in.
SE - 0.6P 16700 * 1 - 0.6 * 101.10

Strength Reduction Factors


b Sn c b 16700 c b Sn c b 16700 c
fr1 = min , 1.0000 = min , 1.0000 = 0.7804 fr2 = min , 1.0000 = min , 1.0000 = 0.7804
³ Sv d ³ 21400 d ³ Sv d ³ 21400 d

UG-45 Thickness Calculations


Nozzle Thickness for Pressure Loading (plus corrosion)
PRn 101.10 * 1.1875
ta = + Ca + ext. Ca = + 0.0000 + 0.0000 = 0.0103 in.
SE - 0.6P 16700 * 0.70 - 0.6 * 101.10

Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host


P K Do 101.10 * 1.0000 * 16.0000
tb1 = + Ca + ext. Ca = + 0.0000 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 21400 * 1 + 2 * 101.10 * (1.0000 - 0.1))
= Greater Of (0.0376(Calculated), 0.0938(Minimum Allowed)) + 0.0000 (corrosion) + 0.0000 (ext. corrosion) = 0.0938 in.
Minimum Thickness (plus corrosion) per Table UG-45
tb3 = minimum thickness (Table UG-45) + Ca + ext. Ca = 0.1890 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
tb = min[tb3, max(tb1, tb2)] = 0.0938 in.
tUG-45 = max( ta, tb ) = 0.0938 in.
Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.0938

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 5 of 25 2012


QUICK TANKS, INC.
[N1- Top & Bot Heads]--Full Coupling, 2-in, 316Lss
Model: 16x38-100# Vessel Number: WWQ1638
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 5/3/2012

Limits of Reinforcement (UG-40)


Lpar = max(d, Rn + t + tn) = max(2.3750, 1.1875 + 0.0940 + 0.3125) = 2.3750 in.
Lnoro = min(2.5 t, 2.5 tn + te) = min(2.5 * 0.0940, 2.5 * 0.3125 + 0.0000) = 0.2350 in.
Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 0.0940, 2.5 * 0.3125) = 0.2350 in.

Nozzle Reinforcement Calculations (Internal Pressure)


A = max{C [d tr F + 2 tn tr F (1 - fr1)], 0} = max{1.0000 * [2.3750 * 0.0340 * 1.00 + 2 * 0.3125 * 0.0340 * 1.00 * (1 - 0.7804)], 0}
= 0.0854 sq. in.
A1 = max[(2 Lpar - d) (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1), 0] =
max[(2 * 2.3750 - 2.3750) * (1.0000 * 0.0940 - 1.00 * 0.0340) - 2 * 0.3125 * (1.0000 * 0.0940 - 1.00 * 0.0340) * (1 - 0.7804), 0]
= 0.1343 sq. in.
A2 = max{2 min(ho, Lnoro) [min(tn, Lpar - 0.5 d) - trn] fr2, 0} =
max{2 * min(0.2500, 0.2350) * [min(0.3125, 2.3750 - 0.5 * 2.3750) - 0.0072] * 0.7804, 0} = 0.1120 sq. in.
A3 = max{2 min(h, Lnori) min(ti, Lpar - 0.5 d) fr2, 0} =
max{2 * min(0.2500, 0.2350) * min(0.3125, 2.3750 - 0.5 * 2.3750) * 0.7804, 0} = 0.1146 sq. in.
A41 = fr2 [L412 - (L41 - L41pareff)2 - (L41 - L41noreff)2] =
0.7804 * [0.09402 - (0.0940 - 0.0940)2 - (0.0940 - 0.0940)2] = 0.0069 sq. in.
A42 = fr4 L42pareff L42noreff =
0.9346 * 0.0000 * 0.0000 = 0.0000 sq. in.
A43 = fr2 [L432 - (L43 - L43pareff)2 - (L43 - L43noreff)2] =
0.7804 * [0.09402 - (0.0940 - 0.0940)2 - (0.0940 - 0.0940)2] = 0.0069 sq. in.
A5
= 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 0.3746 sq. in., which is >= A (0.0854)

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 6 of 25 2012


QUICK TANKS, INC.
[N1- Top & Bot Heads]--Full Coupling, 2-in, 316Lss
Model: 16x38-100# Vessel Number: WWQ1638
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 5/3/2012

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.0940, or 0.3125 = 0.0940 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.0658
Weld 41 Leg min. = = = 0.0940 in.
0.7 0.7
Weld 41, actual weld leg = 0.0940 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.0940, or 0.3125 = 0.0940 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.0940 * 0.7)) + 0.0000 0.0658
Weld 43 Leg min. = = = = 0.0940 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.0940 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15


Nozzle wall in shear = 0.70 * Sn = 0.70 * 16700 = 11690 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 16700 = 8183 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 16700 = 8183 PSI

Strength of Connection Elements


Nozzle wall in shear = ½ * N * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
½ * N * 2.6875 * 0.3125 * 11690 = 15400 lb.
Upper fillet in shear = ½ * N * Nozzle OD * weld leg * upper fillet in shear unit stress = ½ * N * 3.0000 * 0.0940 * 8183 = 3620 lb.
Inner fillet in shear = ½ * N * Nozzle OD * weld leg * inner fillet in shear unit stress = ½ * N * 3.0000 * 0.0940 * 8183 = 3620 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [0.0854 - 0.1343 + 2 * 0.3125 * 0.7804 * (1.00 * 0.0940 - 1.00 * 0.0340)] * 21400 = -419 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.1120 + 0.0000 + 0.0069 + 0.0000) * 21400 = 2540 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.1120 + 0.1146 + 0.0069 + 0.0069 + 2 * 0.3125 * 0.0940 * 0.7804) * 21400 = 6130 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.1120 + 0.1146 + 0.0000 + 0.0069 + 0.0000 + 0.0069 + 2 * 0.3125 * 0.0940 * 0.7804) * 21400 = 6130 lb.

Check Strength Paths


Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 3620 + 15400 = 19020 lb.
Path 2-2 = Upper fillet in shear + Inner fillet in shear =
3620 + 3620 = 7240 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear = 3620 + 3620 = 7240 lb.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 7 of 25 2012


QUICK TANKS, INC.
[N2-Handhole in Shell] -- 4 x 6 x 1/4 - Carbon steel (minor axis)
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 5/3/2012

Nozzle Design Information


Design Pressure: 100.00 PSI Design Temperature: 120 °F
Static Head: 1.00 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-106 Gr. C Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 0.3400 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 0.3400 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0000 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 4.6250 in. Nozzle Wall Thickness(new): 0.2500 in.
Nozzle ID (corroded): 4.6250 in. Nozzle Wall Thickness(corroded): 0.2500 in.
External Limit of Reinforcement: 0.3725 in. Upper Weld Leg Size(Weld 41): 0.1490 in.
Internal Limit of Reinforcement: 0.3725 in. Internal Weld Leg Size(Weld 43): 0.1490 in.
Parallel Limit of Reinf (2Lpar): 9.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 100.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: 32 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 °F
Host Component: Shell 1 - Shell
Material: SA-414 Gr. G Shell wall thickness(new): 0.1490 in.
Material Stress(Sv): 21400 PSI Shell wall thickness(corroded): 0.1490 in.

Nozzle Detail Information


Upper Weld Leg Size(Weld 41): 0.1490 in.

Internal Weld Leg Size(Weld 43): 0.1490 in.

Nozzle Wall Thickness(tn): 0.2500 in.

Nozzle passes through the vessel, attached by a fillet weld.


Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 8 of 25 2012


QUICK TANKS, INC.
[N2-Handhole in Shell] -- 4 x 6 x 1/4 - Carbon steel (minor axis)
Model: 16x38-100# Vessel Number: WWQ1638
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 5/3/2012

Required Shell Thickness per Paragraph UG-37(a)


PRo 101.00 * 8.0000
tr = = = 0.0377 in.
SE + 0.4P 21400 * 1 + 0.4 * 101.00

Nozzle Required Thickness Calculations


Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 101.00 * 2.3125
trn = = = 0.0117 in.
SE - 0.6P 20000 * 1 - 0.6 * 101.00

Strength Reduction Factors


b Sn c b 20000 c b Sn c b 20000 c
fr1 = min , 1.0000 = min , 1.0000 = 0.9346 fr2 = min , 1.0000 = min , 1.0000 = 0.9346
³ Sv d ³ 21400 d ³ Sv d ³ 21400 d

UG-45 Thickness Calculations


Nozzle Thickness for Pressure Loading (plus corrosion)
PRn 101.00 * 2.3125
ta = + Ca + ext. Ca = + 0.0000 + 0.0000 = 0.0168 in.
SE - 0.6P 20000 * 0.70 - 0.6 * 101.00

Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host


PRo 101.00 * 8.0000
tb1 = + Ca + ext. Ca = + 0.0000 + 0.0000
SE + 0.4P 21400 * 1 + 0.4 * 101.00
= Greater Of (0.0377(Calculated), 0.0938(Minimum Allowed)) + 0.0000 (corrosion) + 0.0000 (ext. corrosion) = 0.0938 in.
Minimum Thickness (plus corrosion) per Table UG-45
tb3 = minimum thickness (Table UG-45) + Ca + ext. Ca = 0.2260 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
tb = min[tb3, max(tb1, tb2)] = 0.0938 in.
tUG-45 = max( ta, tb ) = 0.0938 in.
Wall thickness = tn = 0.2500 is greater than or equal to UG-45 value of 0.0938

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 9 of 25 2012


QUICK TANKS, INC.
[N2-Handhole in Shell] -- 4 x 6 x 1/4 - Carbon steel (minor axis)
Model: 16x38-100# Vessel Number: WWQ1638
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 5/3/2012

Limits of Reinforcement (UG-40)


Lpar = max(d, Rn + t + tn) = max(4.6250, 2.3125 + 0.1490 + 0.2500) = 4.6250 in.
Lnoro = min(2.5 t, 2.5 tn + te) = min(2.5 * 0.1490, 2.5 * 0.2500 + 0.0000) = 0.3725 in.
Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 0.1490, 2.5 * 0.2500) = 0.3725 in.

Nozzle Reinforcement Calculations (Internal Pressure)


A = max{C [d tr F + 2 tn tr F (1 - fr1)], 0} = max{1.0000 * [4.6250 * 0.0377 * 1.00 + 2 * 0.2500 * 0.0377 * 1.00 * (1 - 0.9346)], 0}
= 0.1756 sq. in.
A1 = max[(2 Lpar - d) (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1), 0] =
max[(2 * 4.6250 - 4.6250) * (1.0000 * 0.1490 - 1.00 * 0.0377) - 2 * 0.2500 * (1.0000 * 0.1490 - 1.00 * 0.0377) * (1 - 0.9346), 0]
= 0.5111 sq. in.
A2 = max{2 min(ho, Lnoro) [min(tn, Lpar - 0.5 d) - trn] fr2, 0} =
max{2 * min(0.3400, 0.3725) * [min(0.2500, 4.6250 - 0.5 * 4.6250) - 0.0117] * 0.9346, 0} = 0.1514 sq. in.
A3 = max{2 min(h, Lnori) min(ti, Lpar - 0.5 d) fr2, 0} =
max{2 * min(0.3400, 0.3725) * min(0.2500, 4.6250 - 0.5 * 4.6250) * 0.9346, 0} = 0.1589 sq. in.
A41 = fr2 [L412 - (L41 - L41pareff)2 - (L41 - L41noreff)2] =
0.9346 * [0.14902 - (0.1490 - 0.1490)2 - (0.1490 - 0.1490)2] = 0.0207 sq. in.
A42 = fr4 L42pareff L42noreff =
0.9346 * 0.0000 * 0.0000 = 0.0000 sq. in.
A43 = fr2 [L432 - (L43 - L43pareff)2 - (L43 - L43noreff)2] =
0.9346 * [0.14902 - (0.1490 - 0.1490)2 - (0.1490 - 0.1490)2] = 0.0207 sq. in.
A5
= 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 0.8629 sq. in., which is >= A (0.1756)

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 10 of 25 2012


QUICK TANKS, INC.
[N2-Handhole in Shell] -- 4 x 6 x 1/4 - Carbon steel (minor axis)
Model: 16x38-100# Vessel Number: WWQ1638
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 5/3/2012

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.1490, or 0.2500 = 0.1490 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.1043
Weld 41 Leg min. = = = 0.1490 in.
0.7 0.7
Weld 41, actual weld leg = 0.1490 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.1490, or 0.2500 = 0.1490 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.1490 * 0.7)) + 0.0000 0.1043
Weld 43 Leg min. = = = = 0.1490 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.1490 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15


Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements


Nozzle wall in shear = ½ * N * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
½ * N * 4.8750 * 0.2500 * 14000 = 26800 lb.
Upper fillet in shear = ½ * N * Nozzle OD * weld leg * upper fillet in shear unit stress = ½ * N * 5.1250 * 0.1490 * 9800 = 11700 lb.
Inner fillet in shear = ½ * N * Nozzle OD * weld leg * inner fillet in shear unit stress = ½ * N * 5.1250 * 0.1490 * 9800 = 11700 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [0.1756 - 0.5111 + 2 * 0.2500 * 0.9346 * (1.00 * 0.1490 - 1.00 * 0.0377)] * 21400 = -6067 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.1514 + 0.0000 + 0.0207 + 0.0000) * 21400 = 3680 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.1514 + 0.1589 + 0.0207 + 0.0207 + 2 * 0.2500 * 0.1490 * 0.9346) * 21400 = 9020 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.1514 + 0.1589 + 0.0000 + 0.0207 + 0.0000 + 0.0207 + 2 * 0.2500 * 0.1490 * 0.9346) * 21400 = 9020 lb.

Check Strength Paths


Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 11700 + 26800 = 38500 lb.
Path 2-2 = Upper fillet in shear + Inner fillet in shear =
11700 + 11700 = 23400 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear = 11700 + 11700 = 23400 lb.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 11 of 25 2012


QUICK TANKS, INC.
[N1 - alternate Pad Flange]--Pad Flange, 2-in, 316Lss
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 5/3/2012

Nozzle Design Information


Design Pressure: 100.00 PSI Design Temperature: 120 °F
Static Head: 1.10 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-240 Gr. 316L, High Joint Efficiency (E1): 1.00
Factor B Chart: HA-4
External Projection: 0.2500 in. Allowable Stress at Design Temperature (Sn): 16700 PSI
Internal Projection: 0.2500 in. Allowable Stress at Ambient Temperature: 16700 PSI
Inside Corrosion Allowance: 0.0000 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 2.8750 in. Nozzle Wall Thickness(new): 1.5625 in.
Nozzle ID (corroded): 2.8750 in. Nozzle Wall Thickness(corroded): 1.5625 in.
External Limit of Reinforcement: 0.2350 in. Upper Weld Leg Size(Weld 41): 0.0940 in.
Internal Limit of Reinforcement: 0.2350 in. Internal Weld Leg Size(Weld 43): 0.0940 in.
Parallel Limit of Reinf (2Lpar): 6.1880 in.
Minimum Design Metal Temperature
Minimum Design Metal Temperature: 32 °F
Material is exempt from impact testing per UHA-51(d)
Host Component: Head 1 - Bottom Head -- 2:1
Material: SA-414 Gr. G Head wall thickness(new): 0.0940 in.
Material Stress(Sv): 21400 PSI Head wall thickness - thin out (corroded): 0.0940 in.

Nozzle Detail Information


Upper Weld Leg Size(Weld 41): 0.0940 in.

Internal Weld Leg Size(Weld 43): 0.0940 in.

Nozzle Wall Thickness(tn): 1.5625 in.

Nozzle passes through the vessel, attached by a fillet weld.


Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 12 of 25 2012


QUICK TANKS, INC.
[N1 - alternate Pad Flange]--Pad Flange, 2-in, 316Lss
Model: 16x38-100# Vessel Number: WWQ1638
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 5/3/2012

Required Head Thickness per Paragraph UG-37(a)


P K1 Do 101.10 * 0.9000 * 16.0000
tr = = = 0.0340 in.
(2SE + 0.8P) (2 * 21400 * 1 + 0.8 * 101.10)

Nozzle Required Thickness Calculations


Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 101.10 * 1.4375
trn = = = 0.0087 in.
SE - 0.6P 16700 * 1 - 0.6 * 101.10

Strength Reduction Factors


b Sn c b 16700 c b Sn c b 16700 c
fr1 = min , 1.0000 = min , 1.0000 = 0.7804 fr2 = min , 1.0000 = min , 1.0000 = 0.7804
³ Sv d ³ 21400 d ³ Sv d ³ 21400 d

UG-45 Thickness Calculations


Nozzle Thickness for Pressure Loading (plus corrosion)
PRn 101.10 * 1.4375
ta = + Ca + ext. Ca = + 0.0000 + 0.0000 = 0.0125 in.
SE - 0.6P 16700 * 0.70 - 0.6 * 101.10

Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host


P K Do 101.10 * 1.0000 * 16.0000
tb1 = + Ca + ext. Ca = + 0.0000 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 21400 * 1 + 2 * 101.10 * (1.0000 - 0.1))
= Greater Of (0.0376(Calculated), 0.0938(Minimum Allowed)) + 0.0000 (corrosion) + 0.0000 (ext. corrosion) = 0.0938 in.
Minimum Thickness (plus corrosion) per Table UG-45
tb3 = minimum thickness (Table UG-45) + Ca + ext. Ca = 0.2450 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
tb = min[tb3, max(tb1, tb2)] = 0.0938 in.
tUG-45 = max( ta, tb ) = 0.0938 in.
Wall thickness = tn = 1.5625 is greater than or equal to UG-45 value of 0.0938

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 13 of 25 2012


QUICK TANKS, INC.
[N1 - alternate Pad Flange]--Pad Flange, 2-in, 316Lss
Model: 16x38-100# Vessel Number: WWQ1638
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 5/3/2012

Limits of Reinforcement (UG-40)


Lpar = max(d, Rn + t + tn) = max(2.8750, 1.4375 + 0.0940 + 1.5625) = 3.0940 in.
Lnoro = min(2.5 t, 2.5 tn + te) = min(2.5 * 0.0940, 2.5 * 1.5625 + 0.0000) = 0.2350 in.
Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 0.0940, 2.5 * 1.5625) = 0.2350 in.

Nozzle Reinforcement Calculations (Internal Pressure)


A = max{C [d tr F + 2 tn tr F (1 - fr1)], 0} = max{1.0000 * [2.8750 * 0.0340 * 1.00 + 2 * 1.5625 * 0.0340 * 1.00 * (1 - 0.7804)], 0}
= 0.1211 sq. in.
A1 = max[(2 Lpar - d) (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1), 0] =
max[(2 * 3.0940 - 2.8750) * (1.0000 * 0.0940 - 1.00 * 0.0340) - 2 * 1.5625 * (1.0000 * 0.0940 - 1.00 * 0.0340) * (1 - 0.7804), 0]
= 0.1576 sq. in.
A2 = max{2 min(ho, Lnoro) [min(tn, Lpar - 0.5 d) - trn] fr2, 0} =
max{2 * min(0.2500, 0.2350) * [min(1.5625, 3.0940 - 0.5 * 2.8750) - 0.0087] * 0.7804, 0} = 0.5699 sq. in.
A3 = max{2 min(h, Lnori) min(ti, Lpar - 0.5 d) fr2, 0} =
max{2 * min(0.2500, 0.2350) * min(1.5625, 3.0940 - 0.5 * 2.8750) * 0.7804, 0} = 0.5731 sq. in.
A41 = fr2 [L412 - (L41 - L41pareff)2 - (L41 - L41noreff)2] =
0.7804 * [0.09402 - (0.0940 - 0.0940)2 - (0.0940 - 0.0940)2] = 0.0069 sq. in.
A42 = fr4 L42pareff L42noreff =
0.9346 * 0.0000 * 0.0000 = 0.0000 sq. in.
A43 = fr2 [L432 - (L43 - L43pareff)2 - (L43 - L43noreff)2] =
0.7804 * [0.09402 - (0.0940 - 0.0940)2 - (0.0940 - 0.0940)2] = 0.0069 sq. in.
A5
= 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1.3144 sq. in., which is >= A (0.1211)

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 14 of 25 2012


QUICK TANKS, INC.
[N1 - alternate Pad Flange]--Pad Flange, 2-in, 316Lss
Model: 16x38-100# Vessel Number: WWQ1638
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 5/3/2012

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.0940, or 1.5625 = 0.0940 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.0658
Weld 41 Leg min. = = = 0.0940 in.
0.7 0.7
Weld 41, actual weld leg = 0.0940 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.0940, or 1.5625 = 0.0940 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.0940 * 0.7)) + 0.0000 0.0658
Weld 43 Leg min. = = = = 0.0940 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.0940 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15


Nozzle wall in shear = 0.70 * Sn = 0.70 * 16700 = 11690 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 16700 = 8183 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 16700 = 8183 PSI

Strength of Connection Elements


Nozzle wall in shear = ½ * N * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
½ * N * 4.4375 * 1.5625 * 11690 = 127300 lb.
Upper fillet in shear = ½ * N * Nozzle OD * weld leg * upper fillet in shear unit stress = ½ * N * 6.0000 * 0.0940 * 8183 = 7250 lb.
Inner fillet in shear = ½ * N * Nozzle OD * weld leg * inner fillet in shear unit stress = ½ * N * 6.0000 * 0.0940 * 8183 = 7250 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [0.1211 - 0.1576 + 2 * 1.5625 * 0.7804 * (1.00 * 0.0940 - 1.00 * 0.0340)] * 21400 = 2350 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.5699 + 0.0000 + 0.0069 + 0.0000) * 21400 = 12300 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.5699 + 0.5731 + 0.0069 + 0.0069 + 2 * 1.5625 * 0.0940 * 0.7804) * 21400 = 29700 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.5699 + 0.5731 + 0.0000 + 0.0069 + 0.0000 + 0.0069 + 2 * 1.5625 * 0.0940 * 0.7804) * 21400 = 29700 lb.

Check Strength Paths


Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 7250 + 127300 = 134550 lb.
Path 2-2 = Upper fillet in shear + Inner fillet in shear =
7250 + 7250 = 14500 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear = 7250 + 7250 = 14500 lb.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 15 of 25 2012


QUICK TANKS, INC.
Leg 1
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Mark Number: LEG1
Date Printed: 5/3/2012

Leg Information
Design Temperature: 120 °F Factor B Chart: CS-2
Material: SA-36 Material Stress ( Hot ): 16600 PSI
Condition: Material Stress ( Cold ): 16600 PSI
B.P. to Vessel Attachment Length ( L ): 14.5000 in. Modulus of Elasticity: 29.0 10^6 PSI
Direction of Applied Force: 0 ° Yield Strength: 35120 PSI
Length of Supports: 18.0000 in. Dist. From Reference Line: 4.5625 in.
Quantity: 4 Method of Attachment: Leg In
Type: Angle Molded to Head Curvature: No
Description: 2 x 2 x 1/4
d1: 2.0000 in. t1 : 0.2500 in.
d2: 2.0000 in. t2 : 0.2500 in.
Weld Attachment Length Top ( Wt ): 0.0000 in. Side ( Ws ): 3.0000 in.
Weld Leg Dimension ( Wl ): 0.1490 in.
Base Plate Information
Design Temperature: 120 °F
Material: SA-36 Material Stress ( Hot ): 16600 PSI
Condition: Material Stress ( Cold ): 16600 PSI
Length: 3.0000 in. Yield Strength: 35120 PSI
Width: 3.0000 in. Thickness: 0.3750 in.
Leg to B.P. Attachment Factor: 0.7500 Bending Coefficient ( Cm ): 1.0000
Effective Length Factor ( K ): 1.5000
Anchor Bolt Information
Material: SA-449 Gr. 1 Material Stress ( Hot ): 23000 PSI
Condition: Material Stress ( Cold ): 23000 PSI
Diameter: 0.5000 in. Root Area: 0.1260 sq. in.
Quantity: 1 Bolt Circle Diameter: 15.0000 in.
Ultimate 28 Day Concrete Strength: 3000 PSI

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 16 of 25 2012


QUICK TANKS, INC.
Leg 1
Model: 16x38-100# Vessel Number: WWQ1638
Mark Number: LEG1
Date Printed: 5/3/2012

Operating Pressurized Conditions - Occasional Loads - Seismic Formula 12-9


Support Leg Properties

Ix 0.5518
Section Modulus, Sx = = = 0.3902 in.³
Cx 1.4142

Iy 0.1434
Section Modulus, Sy = = = 0.1714 in.³
Cy 0.8367

Ix 0.5518
Radius of gyration, rx = = = 0.7672 in.
A 0.9375

Iy 0.1434
Radius of gyration, ry = = = 0.3911 in.
A 0.9375

Imin 0.1434
Least radius of gyration, rmin = = = 0.3911 in.
A 0.9375

KL 1.5000 * 14.5000
Slenderness ratio, SRx = = = 28.3498
rx 0.7672

KL 1.5000 * 14.5000
Slenderness ratio, SRy = = = 55.6124
ry 0.3911

KL 1.5000 * 14.5000
SRmax = = = 55.6124
r min 0.3911

2 N² E 2 * N² * ( 29.0 * 10¡ )
Critical slenderness ratio, Cc = = = 127.60
Fy 35120

12 N² E 12 * N² * ( 29.0 * 10¡ )
F'ex = = = 185605 PSI
23 SRx² 23 * 28.3498²

12 N² E 12 * N² * ( 29.0 * 10¡ )
F'ey = = = 48233 PSI
23 SRy² 23 * 55.6124²
For SRmax <= Cc, Allowable compressive stress:
b SRmax² c b 55.6124² c
1- Fy 1- * 35120
³ 2 Cc² d ³ 2 * 127.60² d
Fa = = = 17466 PSI
5 3 SRmax SRmax³ 5 3 * 55.6124 55.6124³
+ - + -
3 8 Cc 8 Cc³ 3 8 * 127.60 8 * 127.60³

Allowable bending stress: Sb = 0.6 Fy = 0.6 * 35120 = 21072 PSI


Allowable tension stress: St = 0.6 Fy = 0.6 * 35120 = 21072 PSI

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 17 of 25 2012


QUICK TANKS, INC.
Leg 1
Model: 16x38-100# Vessel Number: WWQ1638
Mark Number: LEG1
Date Printed: 5/3/2012

Leg to Vessel Weld Properties

Distance between welds along side of legs ( b ) = = 2.4749 in.


Lw = 2 Ws = 2 * 3.0000 = 6.0000 in.
Ws³ 3.0000³
Iwy = = = 4.5000 in.³
6 6

Ws b² 3.0000 * 2.4749²
Iwz = = = 9.1875 in.³
2 2
Jwx = Iwy + Iwz = 4.5000 + 9.1875 = 13.6875 in.³
Distance from weld neutral axis to top/bottom of welds:

Ws 3.0000
EFyt = EFyb = = = 1.5000 in.
2 2

Distance from weld neutral axis to bottom of welds:

b 2.4749
EFz = = = 1.2374 in.
2 2

NO Wind Analysis Information

Wind Analysis Calculations

No Wind Load Calculations were performed

UBC 1997 Seismic Design Information


Seismic zone factor ( Z ): 0.4 Soil profile type: SD
Importance factor ( I ): 1.5000
Seismic source type: A Distance to seismic source ( km ): 10.01

Seismic Analysis Calculations

Seismic Center of Gravity: = 22.6875 in.


1
Fs = V Ceh = 234.00 * = 167 lb.
1.4

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 18 of 25 2012


QUICK TANKS, INC.
Leg 1
Model: 16x38-100# Vessel Number: WWQ1638
Mark Number: LEG1
Date Printed: 5/3/2012

Loadings and Stresses on Support Legs

Direction of Applied Force = 0°


Leg Moment of Lateral Axial Bending Bending Acceptance Acceptance
Orientation Inertia Force Stress Stresses ( fbx ) Stresses ( fby ) Ratio ( Eqn1 ) Ratio ( Eqn2 )
° in.^4 lb. PSI PSI PSI
0 0.1434 17 92 0 1424 0.0719
90 0.5518 66 -102 1849 368 0.1111
180 0.1434 17 -298 0 2165 0.1198
270 0.5518 66 -102 1849 368 0.1111
Direction of Worst case Force = 33 °
Highest Stress Ratio = 0.1905

Loadings and Stresses on Leg to Vessel attachment welds

L eg Load Load L o ad Moment Moment Moment Total Stress


Orientation Fx Fy Fz Mx My Mz Stress Ratio
° lb. lb. lb. in.-lb. in.-lb. in.-lb. PSI
0 17 0 86 0 -131 0 327 0.0402
90 0 66 -96 721 -63 43 833 0.1024
180 -17 0 -279 0 4 0 312 0.0384
270 0 66 -96 721 -63 43 833 0.1024
Direction of Worst case Force = 1°
Highest Stress Ratio: 0.1135

Loadings and Pressure on Concrete Foundation

Direction of applied force: = 0°


L eg Bearing Moment Moment Maximum Maximum Max. Concrete Concrete
Orientation Pressure Mx My Pressure Px Pressure Py Pressure Pressure Ratio
° PSI in.-lb. in.-lb. PSI PSI PSI
0 -10 48 48 10.67 10.67 11.78 0.0131
90 11 385 385 85.56 85.56 181.78 0.2020
180 31 42 42 9.33 9.33 49.67 0.0552
270 11 385 385 85.56 85.56 181.78 0.2020
Direction of Worst case Force: = 1°
Highest Stress Ratio = 0.2294

Loadings and Stresses on BasePlate and Anchor bolts

L eg Moment Moment Maximum Maximum Maximum BasePlate Anchor Anchor Bolt


Orientation Mx My Pressure Px Pressure Py B.P. Stress Stress Ratio Bolt Stress Stress Ratio
° in.-lb. in.-lb. PSI PSI PSI PSI
0 0 0 2 0 2 0.0001 799 0.0347
90 31 28 1328 1208 1795 0.0852 2686 0.1168
180 14 14 594 581 831 0.0394 0 0.0000
270 31 28 1328 1208 1795 0.0852 2686 0.1168
Direction of Worst case Force: = 19 °
Highest Stress Ratio = 0.1372

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 19 of 25 2012


QUICK TANKS, INC.
Leg 1
Model: 16x38-100# Vessel Number: WWQ1638
Mark Number: LEG1
Date Printed: 5/3/2012

Maximum General Longitudinal Stresses

b 1 c
VE = ( Cde + 0.5 * Ca * I * Cev ) = 1.00 + 0.5 * 0.44 * 1.50 * = 1.24
³ 1.4 d

Ma W VE b P*D c 1368 312.00 * 1.24 b 101.24 * 16.0000 c


SL1 = - + = - + = 2713 PSI
Z A ³ 4*t d 29.1316 7.42 ³ 4 * 0.1490 d

Ma W VE 1368 312.00 * 1.24


SL2 = - - = - - = -99 PSI
Z A 29.1316 7.42
Allowable Tension Stress, Sta = S E = 21400 * 0.70 = 14980 PSI
Allowable Compressive Stress, Sca = -B = -17618 = -17618 PSI
SL1 2713
RSL1 = = = 0.1811
Sta 14980

SL2 -99
RSL2 = = = 0.0056
Sca -17618

Summary

Governing external force = Seismic load


Total Force = 167 lb.
Weight = 312.00 lb.
Base Moment = 3792 in.-lb.
Tangent Moment = 1368 in.-lb.

Leg Stresses
Maximum combined compressive and bending stress ratio = 0.1905

Leg BasePlate
Concrete Stress Ratio = 0.2294
Base Plate Stress Ratio = 0.1372

Host Stresses
Sl1 ratio = 0.1811
Sl2 ratio = 0.0056

Weld Stresses
Leg to vessel weld stress ratio = 0.1135

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 20 of 25 2012


QUICK TANKS, INC.
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Date Printed: 5/3/2012

Loading Summary
Type Starting Elevation Ending Elevation Density Thickness Wind Diameter Wind Pressure
(in.) (in.) (lb./Ft^3) (in.) (in.) (lb./ft.²)
Liquid 8.0000 38.0000 81.1600 - - -

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 21 of 25 2012


QUICK TANKS, INC.
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Date Printed: 5/3/2012

MDMT Report by Components


Design MDMT is 32 °F

Component Material Curve Pressure MDMT

Shell SA-414 Gr. G A 100.00 PSI 18 °F


[N2-Handhole in Shell] -- 4 x 6 x 1/4 - Carbon steel (min SA-106 Gr. C B 100.00 PSI -155 °F
Bottom Head -- 2:1 SA-414 Gr. G A 100.00 PSI 18 °F
[N1- Top & Bot Heads]--Full Coupling, 2-in, 316Lss SA-182 Gr. F316L, High Exempt per UHA-51(d)
[N1 - alternate Pad Flange]--Pad Flange, 2-in, 316Lss SA-240 Gr. 316L, High Exempt per UHA-51(d)
Top Head -- 2:1 SA-414 Gr. G A 100.00 PSI 18 °F

Component with highest MDMT: Shell.


Computed MDMT = 18 °F
The required design MDMT of 32 °F has been met or exceeded for the calculated MDMT values.

ASME Flanges Are Not Included in MDMT Calculations.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 22 of 25 2012


QUICK TANKS, INC.
16 x 38 WO#-C3896 WWQ1638
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Date Printed: 5/3/2012

MAWP Report by Components


Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)
Shell 100.00 PSI 1.00 PSI 280.10 PSI 281.10 PSI 280.10 PSI
[N2-Handhole in Shell] -- 4 x 6 x 100.00 PSI 1.00 PSI 296.09 PSI 297.09 PSI 296.09 PSI
Bottom Head -- 2:1 100.00 PSI 1.10 PSI 214.92 PSI 216.02 PSI 214.92 PSI
[N1- Top & Bot Heads]--Full Coupl 100.00 PSI 1.10 PSI 279.41 PSI 280.51 PSI 279.41 PSI
[N1 - alternate Pad Flange]--Pad 100.00 PSI 1.10 PSI 279.90 PSI 281.00 PSI 279.90 PSI
Top Head -- 2:1 100.00 PSI 0.50 PSI 215.52 PSI 216.02 PSI 215.52 PSI
NC = Not Calculated Inc = Incomplete

Summary
Component with the lowest vessel MAWP(New & Cold) : Bottom Head -- 2:1
The lowest vessel MAWP(New & Cold) : 214.92 PSI

Component with the lowest vessel MAWP(Hot & Corroded) : Bottom Head -- 2:1
The lowest vessel MAWP(Hot & Corroded) : 214.92 PSI
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 23 of 25 2012


QUICK TANKS, INC.
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Date Printed: 5/3/2012

Summary Information
Dry Weight Flooded Weight
Shell 38.43 lb. 206.88 lb.
Head 19.78 lb. 105.23 lb.
Nozzle 22.00 lb. 22.00 lb.
_________________ _________________
Totals 80.21 lb. 334.11 lb.

Volume
Shell 15.51 Gal.
Head 7.88 Gal.
Nozzle 0.07 Gal.
_________________
Totals 23.46 Gal.

Area
Shell 6.46 Sq. Ft.
Head 5.22 Sq. Ft.
Nozzle 0.86 Sq. Ft.
_________________
Totals 12.54 Sq. Ft.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 24 of 25 2012


QUICK TANKS, INC.
Customer: Watts Water
Model: 16x38-100# Vessel Number: WWQ1638
Date Printed: 5/3/2012

Hydrostatic Test Information Par. UG-99(b)


Gauge at Top

Component Const. x STest / SDesign x Pressure = Component Hydro Test Pressure

[N1 - alternate Pad Fl 1.3 x 16700 / 16700 x 100.00 = 130.00


[N1- Top & Bot Heads]- 1.3 x 16700 / 16700 x 100.00 = 130.00
[N2-Handhole in Shell] 1.3 x 20000 / 20000 x 100.00 = 130.00
Bottom Head -- 2:1 1.3 x 21400 / 21400 x 100.00 = 130.00
Shell 1.3 x 21400 / 21400 x 100.00 = 130.00
Top Head -- 2:1 1.3 x 21400 / 21400 x 100.00 = 130.00
Calculated Test Pressure: 130.00 PSI

Special Notes:
This calculation assumes one chamber.

This calculation is limited by the lowest component pressure per chamber.

DesignCalcs version: 2012.5 ©Computer Engineering, Inc. Page 25 of 25 2012


Table of Contents

Shell 1
Bottom Head -- 2:1 2
Top Head -- 2:1 3
[N1- Top & Bot Heads]--Full Coupling, 2-in, 316Lss 4
[N2-Handhole in Shell] -- 4 x 6 x 1/4 - Carbon steel (minor axis) 8
[N1 - alternate Pad Flange]--Pad Flange, 2-in, 316Lss 12
Leg Information 16
Attachment/Loading Information 21
MDMT Summary 22
MAWP Summary 23
Summary Information 24
Hydrostatic Test Information Par. UG-99(b) 25

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