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$5 Router Plane
$5 Router Plane
5 If you can’t afford a vintage or new one, build your own using
a block of wood, an Allen wrench and a thumbscrew.
H
ere is a real-life shop problem: The proj- save money I chose to build mine using a common,
ect calls for a shallow slot, or dado, in the historical wood shape. If you prefer to purchase one
middle of a board. Defining the edges instead, E.C. Emmerich (E.C.E.), the same firm that
using a wide chisel is a first step. But determining makes the line of Primus planes, sells router planes
the best way to remove the waste is a challenge. with a wood body. The 20-S comes with three cutters
The chisel could do it, although gauging the depth (call 800-724-7758 or visit ecemmerich.com).
accurately would take patience. Using my electric One colloquial name for this tool is “Granny
router would solve that problem, yet experience tells Tooth” plane. It is not at all hard to use. Adjust it
me that freehand use of this power tool can lead to to depth and use it in a series of short, choppy push
stray excursions into surrounding margins. So fence strokes. Just as with power routers, your applica-
guides would need to be set. tion may call for more than one setting to achieve
This situation calls for a router plane. An uncom- the desired depth. In any event, define the edges
mon plane that looks different, it most often elicits of the dado with a wide chisel. I find it helps to use
the question, “What does it do?” Now you know – it the chisel to remove a little waste at the end of the
levels dados and hinge gains. Its right-angle blade will slot so that my final strokes with the router do not
allow you to make a flat cut of an accurate depth. split out wood beyond the desired end. Use it once
and you will be convinced of the utility of this odd-
Router Plane History & Use looking plane. Make your own and you have the
Router planes have been made with metal bodies added satisfaction of toolmaking as well as tool use,
by Stanley and other manufacturers for more than something that was very much part of becoming a
100 years. You can find examples in tool catalogs or woodworker in times past.
flea markets today. Like other planes,
E.C.E. cutter earlier router planes were made Collecting Your Materials
with a wood body to hold When I set out to make my plane, the challenge
the right-angle cutter. To was to make the right-angle cutter and the specialty
Shop-made cutter holder to attach it to the wood body. Both these
parts were special forgings and castings, processes
not familiar to me. The solution to the right-angle
Record cutter cutter is adapting a 5 ⁄16" Allen wrench. The holder
is made from a 3 ⁄8" malleable iron thumbscrew with
a washer and a wing nut. The beauty of this is that
Shown here they are available from Reid Supply Co. by mail and
are three
Step photos by the author
are sanded, round over all edges The thumbscrew now is drilled starting the 5 ⁄16" hole by slightly firmly against the wall of the cen-
using a wood rasp, or an 1 ⁄8" roun- and filed to make a hexagonal angling the drill can achieve the ter opening.
dover bit in a router as shown in hole for the Allen wrench. Start desired location. However, once You are now ready to grind
the photo above. Enlarging the by drilling a 5 ⁄16" hole in the mal- started, drill straight across so the the cutter. The Allen wrench is
3 ⁄ 8" hole to receive the thumb- leable iron thumbscrew head. This Allen wrench will be held at right already hardened and suitable for
screw is best done after making hole wants to be 1 ⁄8" closer to the angles to the holder. the plane blade. By having a small
the hexagonal hole for the Allen threaded stem than the actual The hexagonal hole shape is container of water handy to the
wrench. At this time the thumb- center. Do your drilling with achieved using a slim file simi- grinding wheel you can keep the
screw will not quite fit into the the thumbscrew firmly clamped lar to the smallest triangular file temperature from spoiling the tip
middle hole, but it will later. to avoid an accident. I find that for sharpening hand saws or the of the blade. Both legs of the Allen
square file in the supplies list. wrench need to be shortened
Orient the hex shape so that the somewhat. Because this is hard
cutter will face forward. The mal- steel, a hack saw will not work.
CLASSES leable iron files relatively easily. Grind a V-groove from all sides
The Home Shop Router Plane – Jan. 14, 2006 You want a tight fit, so keep testing until the waste end drops off.
406 E. Broadway Hwy. Wood Block Plane – for size as you file. Before grinding the cutter
Charlotte, MI 48813 Jan. 14, 2006 Now the holder and cutter (the itself, study the cross-sectional
517-543-5325 Wood Scrapers & Tool Sharp-
ening – Jan. 28, 2006 thumbscrew and Allen wrench) drawing at right that shows the
(9 a.m. to 5 p.m.
Gil Chesbro teams up with Wil- are ready to be fitted to the plane angles needed for an effective
Monday – Friday EST)
son for the following classes: body. A 1 ⁄ 4" chisel will serve to blade. Specifically, note the need
John Wilson’s toolmaking events Spokeshave – Feb. 11, 2006 enlarge the place where the 3 ⁄ 8" for relief. In the words of the adver-
cost $90 and are on Saturdays. Traditional Frame Saw – hole comes into the center open- tisement for stomach acid medi-
Visit shakerovalbox.com for a Feb. 11, 2006 ing. You want the holder to recess cine, “How do you spell relief?”
current schedule.
sufficiently so the cutter is held In cutting tools relief is spelled
�������
Here the blade and holder are ready Carve the recess for the head of the thumbscrew as
to be fitted into the plane body. shown here.
popwood.com 75