Client JOINT OPERATION

Annexure - 1
Project SUG Facilities
Fire Water Demand Calculation for Doc. No. JO-MP/AE-734-PR-804
SUG Facilities Fire Fighting system Sheet No. 1 OF 2
I HYDRANT System Demand : Full Unit

L (M) / W(M) / Appln. Density Total Flow

No. Area (M2) Total Flow (M3/Hr.)
D(M) H(M) (lpm/m2) (lpm)

1 Water Demand for given facility

a) Manifold #1 14.000 3.500 49.000 1 49.000 2.940

b) Manifold #2 20.000 3.000 60.000 1 60.000 3.600

c) Manifold #3 21.000 3.000 63.000 1 63.000 3.780

d) Manifold #4 21.000 3.000 63.000 1 63.000 3.780

e) Pipe rack to separator area 70.000 6.000 420.000 1 420.000 25.200

f) Separator area 35.000 30.000 1050.000 1 1050.000 63.000

g) T-1 tank bunded area 90.000 69.500 1 6255.000 1 6255.000 375.300

h) brakish water pump area 10.000 10.000 100.000 1 100.000 6.000

i) T-201 tank bunded area 55.000 94.000 5170.000 1 5170.000 310.200

j) Recycle tank T-11 7.000 7.315 199.350 1 199.350 11.961

k) Skim tank T-10 15.000 12.200 751.626 1 751.626 45.098

l) P-212 , P-213 & P-04 area 25.000 9.000 225.000 1 225.000 13.500

m) Oil recovery pump house 10.000 7.000 70.000 1 70.000 4.200

n) Water disposal Pump House 12.000 12.000 144.000 1 144.000 8.640

o) Shipping pump area 24.000 10.000 240.000 1 240.000 14.400

p) Pipe rack area 174.000 6.000 1044.000 1 1044.000 62.640

q) V-206 and V-207 (total) 18.000 3.400 61.200 1 61.200 3.672

r) V-103 2.000 2.000 4.000 1 4.000 0.240

s)Shipping Tanks (T-3 and T-4) 12.200 13.400 2 1260.972 1 1260.972 75.658

Largest Water Demand is considered at Tank SG-T-001 bunded area.

 Client JOINT OPERATION
Annexure - 1
Project SUG Facilities
Fire Water Demand Calculation for Doc. No. JO-MP/AE-734-PR-804
SUG Facilities Fire Fighting system Sheet No. 2 OF 2
II Water Spray System Demands: Various Locations and Equipment

Foam
L (M) / Foam Appln.
HEIGHT Appln. Total Water Total Flow
DIA No. Area (M2) Density
(M) Density Flow (lpm) (M3/Hr.)
(M) (gpm/ft2)
(lpm/m2)

a) New Wash Tank SG-T-201 - shell 28.042 15.240 1 1342.572 0.15 6.11 8205.633 492.338

New Wash Tank SG-T-201 - roof 28.042 15.240 1 617.583 0.15 6.11 3774.591 226.475

Total spray water reqmt. for SG-T-

11980.224 718.813
201

b) Existing Tank SG-T-001 - shell 24.994 15.850 1 1244.506 0.15 6.11 7606.265 456.376

Existing Tank SG-T-001 - roof 24.994 15.850 1 490.623 0.15 6.11 2998.624 179.917

Total spray water reqmt. for SG-T-

10604.889 636.293
001

Shipping Pump SG-P-004 , SG-P-212

c) 9.345 25.574 1 238.989 0.3 12.22 2921.342 175.281
and SG-P-213

Three Phase Separator Vessels SG-V-

d) 4.367 24.384 3 1116.912 0.25 10.19 11377.380 682.643
201 , SG-V-202 + 1 future

III Water Requirements for Foam System Demands: Various Locations and Equipment

Foam
L (M) / Foam Appln.
HEIGHT Appln. Total Water Total Flow
DIA No. Area (M )
2
Density
(M) Density Flow (lpm) (M3/Hr.)
(M) (gpm/ft2)
(lpm/m2)

a) New Wash Tank SG-T-201 28.042 15.240 1 617.583 0.12 4.89 2929.083 175.745

b) Existing Tank SG-T-001 24.900 15.800 1 486.955 0.12 4.89 2309.536 138.572

Total Largest Water Demand shall be for Tank T-201 on fire (II (a) + III (a) 5238.619 894.558

m3/hr
 FOAM SYSTEM

Tank No. Height, H Diameter, D Volume

(m) (m) (m3)
T-201 15.240 28.042 9412
T-01 15.850 24.994 7776
Basis:

1 Tank Type Fixed Roof Cone type

2 Considering largest tank on fire at a time T-201
3 Type of Foam FP 70 (Flouroprotein)
4 Foam Conc. % 3
5 Fluid in Tank Crude Petroleum

A Foam Compound Requirement

1 Since Tank on Fire is Fixed Roof Cone type

Hence foam system to be employed shall be...
Surface application with fixed foam discharge outlets type

Foam Solution Application Rate 0.120 gpm/ft2 of liquid surface area.

(as per Contract Doc)
= 4.890 lpm/m2 of liquid surface area.

Foam Solution Rate = Application Rate x π x D2

4

= 3019.76 lpm = 181.19 m3/hr

Foam Qty. Reqd. = Foam Solution Rate x % Foam Requirement x System Running Time
100
Minimum Foam Discharge Time 55 min (Ref: Table 3-2.4.3 NFPA 11)
(For Type II Discharge outlet)

Foam Qty. Reqd. = 4983 liters

Considering 5% excess 5250 liters

FOAM TANK CAPACITY
1387 USGPM

Design Velocity of Foam V = 6 m/s (Ref: NFPA 11, 3-4.2.2)

(Max. velocity=6 m/s)

Hence Minimum Foam Line Pipe Diameter = 0.103 m

Choose Foam Line size 100 NB

Fire piping above ground CS Sch 40 (Ref : App. R, 2.3.11)

Actual Pipe ID 102.26 mm

FOAM TANK Page 3

Actual Line velocity 6.128 m/s

FOAM TANK Page 4

 Summary:

1 Foam baldder tank reqmt:

As per contract 1000 usgpm
calculated at 0.12 pgm/ft2 1400 usgpm
calculated at 0.1 gpm/ft2

FOAM TANK Page 5

 FOAM SYSTEM

Tank No. Height, H Diameter, D Volume

(m) (m) (m3)
T-201 15.240 28.042 9412.24
T-01 15.850 24.994 7776.17

Basis:
1 Tank Type Fixed Roof Cone type
2 Considering largest tank on fire at a time T-201
3 Type of Foam FP 70 (Flouroprotein)
4 Foam Conc. % 3
5 Fluid in Tank Crude Petroleum

A Foam Compound Requirement

1 Since Tank on Fire is Fixed Roof Cone type

Hence foam system to be employed shall be...
Surface application with fixed foam discharge outlets type

a Foam Solution Application Rate 4.890 lpm/m2 of liquid surface area.

Foam Solution Rate = Application Rate x π x D2

4
b = 3019.76 lpm = 181.19 m3/hr

2 No. of Foam Injection points

a Min. No. as per NFPA 11 2 nos.
(Ref: Table 3-2.3.2.1 of NFPA 11)
b Min. No. as per Contract 2 nos. (Section 15550, Point No. 1.04 J)

c Min. No. of Foam Chambers as per Contract 3 nos. (Section 15550, Point No. 1.04 D)

d Considered Foam Injection Points 3 nos.

e Considered Foam Risers 2 nos.

3 Capacity of Foam Chamber required, Q 1006.59 lpm

Min. Working pr. Suitability for foam chamber 175 psi

Mobile Foam Tender Minimum Residual Pr. 100 psi
Fire Mains Min. Residual Pr. for Fixed Foam 120 psi
psi
Considered Foam Chamber Inlet Presssure, P 100 psi 7.031 kg/cm2g
(as per foam chamber manufcturer's brochure, inlet pressure should be 3 kg/cm g (min).
2

K Factor for the above Foam Chamber Capacity & Pressure by DH Fire Protect, Model FC,
K = Q / ( P ) 0.5 = 380

FOAM SYSTEM (T-201) Page 6

As per Foam Chamber Catalogue by DH Fire Protect, Model FC,
Size of Foam Chamber = 80 NB

FOAM SYSTEM (T-201) Page 7

 FOAM SYSTEM

Tank No. Height, H Diameter, D Volume

(m) (m) (m3)
T-01 15.850 24.994 7776.17

Basis:
1 Tank Type Fixed Roof Cone type
2 Considering largest tank on fire at a time T-201
3 Type of Foam FP 70 (Flouroprotein)
4 Foam Conc. % 3
5 Fluid in Tank Crude Petroleum

A Foam Compound Requirement

1 Since Tank on Fire is Fixed Roof Cone type

Hence foam system to be employed shall be...
Surface application with fixed foam discharge outlets type

a Foam Solution Application Rate 4.890 lpm/m2 of liquid surface area.

Foam Solution Rate = Application Rate x π x D2

4
b = 2398.90 lpm = 143.93 m3/hr

2 No. of Foam Injection points

a Min. No. as per NFPA 11 2 nos.
(Ref: Table 3-2.3.2.1 of NFPA 11)
b Min. No. as per Contract 2 nos. (Section 15550, Point No. 1.04 J)

c Min. No. of Foam Chambers as per Contract 3 nos. (Section 15550, Point No. 1.04 D)

d Considered Foam Injection Points 3 nos.

e Considered Foam Risers 2 nos.

3 Capacity of Foam Chamber required, Q 799.63 lpm

Min. Working pr. Suitability for foam chamber 175 psi

Mobile Foam Tender Minimum Residual Pr. 100 psi
Fire Mains Min. Residual Pr. for Fixed Foam 120 psi
psi
Considered Foam Chamber Inlet Presssure, P 100 psi 7.031 kg/cm2g
(as per foam chamber manufcturer's brochure, inlet pressure should be 3 kg/cm2g (min).

K Factor for the above Foam Chamber Capacity & Pressure by DH Fire Protect, Model FC,
K = Q / ( P ) 0.5 = 302

As per Foam Chamber Catalogue by DH Fire Protect, Model FC,

FOAM SYSTEM (T-001) Page 8

Size of Foam Chamber = 80 NB

FOAM SYSTEM (T-001) Page 9

 Client JOINT OPERATION
Annexure - 1
Project SUG Facilities
Line sizing for SUG Facilities Fire Doc. No. JO-MP/AE-734-PR-804
Fighting system Sheet No. 2 OF 2
Line sizing

Actual
Max. Velocity Minimum ID Line size Line ID
Equipment Water Requirement (m3/hr) velocity
(m/s) reqd (mm) considered (mm)
(m/s)

12" NB,
a) Tank SG-T-201 718.81 3.500 269.51 303.280 2.764
Sch 40

No. of risers to risers to tank

8" NB,
2 359.41 3.500 190.57 202.740 3.093
Sch 40

10" NB,
b) Tank SG-T-001 636.29 3.500 253.57 254.510 3.474
Sch 40

Three phase separators SG-V-201 / 12" NB,

c) 682.64 3.500 262.64 303.280 2.625
202 / future Sch 40

6" NB,
Foam Supply for Tank T-201 181.19 3.500 135.31 154.080 2.699
Sch 40

6" NB,
Foam Supply for Tank T-001 143.93 3.500 120.60 154.080 2.144
Sch 40

4" NB,
Foam riser to Tank T-201 90.59 3.500 95.68 102.260 3.064
Sch 40

4" NB,
Foam riser to Tank T-001 71.97 3.500 85.28 102.260 2.434
Sch 40
tank dia 24.9936 m
tank ht 15.8496 m
appl. Density
dist of ring header from tank outside 1 m
water reqd
riser 2 nos