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  • Design of Weld at Location 3: 110 N/mm2 6 MM

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    Prasad Kapure
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    The document provides design details of welds at three locations, including weld geometry, material properties, forces and moments acting on the welds, and calculations to check if the welds are safe based on their design strength. Weld 1 is designed with a 6mm fillet weld and is found to be safe. Weld 2 is initially designed with a 6mm fillet weld and found safe, and then redesigned with an 8mm fillet weld which is also found safe.

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    Basic sheet for Weld check

    Original Title

    weld Design Fixed

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    The document provides design details of welds at three locations, including weld geometry, material properties, forces and moments acting on the welds, and calculations to check if the welds are safe based on their design strength. Weld 1 is designed with a 6mm fillet weld and is found to be safe. Weld 2 is initially designed with a 6mm fillet weld and found safe, and then redesigned with an 8mm fillet weld which is also found safe.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    8 views4 pages

    Design of Weld at Location 3: 110 N/mm2 6 MM

    Uploaded by

    Prasad Kapure
    The document provides design details of welds at three locations, including weld geometry, material properties, forces and moments acting on the welds, and calculations to check if the welds are safe based on their design strength. Weld 1 is designed with a 6mm fillet weld and is found to be safe. Weld 2 is initially designed with a 6mm fillet weld and found safe, and then redesigned with an 8mm fillet weld which is also found safe.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 4

    DESIGN OF WELD AT LOCATION 3

    DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


    FILLET SIZE (s) = 6 mm
    THROAT SIZE (a) = 4.2 mm (0.7 x s)
    SHEAR FORCE
    MAX. HORIZONTAL FORCE (Fx) = 6.1 KN (Refer STAAD File)
    MAX. HORIZONTAL FORCE (Fz) = 0 KN (Refer STAAD File)
    RESULTANT S.F. (Fs) = 6.1 KN √(Fx2 + Fz2)
    AXIAL FORCE
    MAX. AXIAL FORCE (Fa) = 5.3 KN (Refer STAAD File)
    BENDING MOMENT
    MAX. HORIZONTAL B.M. (Mx) = 0 KNm (Refer STAAD File)
    MAX. VERTICAL B.M. (My) = 0 KNm (Refer STAAD File)
    RESULTANT B.M. (M) = 0.00 KNm √(Mx2 + My2)
    TOTAL LENGTH OF WELD (L) = 200 mm
    M.S. SECTION SIZE
    HEIGHT (h) = 100 mm
    WIDTH (w) = 50 mm
    DISTANCE TO EXTREME FIBRE (y) = 50 mm c.g. of section
    MOMENT OF INERTIA (Ix) = 1750000 mm4 2(a x h3) + 2 x (a x w x y2)
    MAX. BENDING FORCE/mm (B) = 0.000 KN/mm (M x y / Ix)
    MAX. SHEAR FORCE /mm (S) = 0.031 KN/mm (Fs / L)
    MAX. AXIAL FORCE /mm (A) = 0.027 KN/mm (Fa / L)
    STRENGTH OF WELD /mm LENGTH = 0.462 KN/mm (Pw x a)
    RESULTANT FORCE /mm ® = 0.040 KN/mm √(B2 + S2+ A2) SAFE

    PROVIDE 6mm WELD ALLAROUND


    DESIGN OF WELD

    DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


    FILLET SIZE (s) = 6 mm
    THROAT SIZE (a) = 4.2 mm (0.7 x s)
    SHEAR FORCE
    MAX. HORIZONTAL FORCE (Fx) = 30 KN (Refer STAAD File)
    MAX. HORIZONTAL FORCE (Fz) = 0 KN (Refer STAAD File)
    RESULTANT S.F. (Fs) = 30 KN √(Fx2 + Fz2)
    AXIAL FORCE
    MAX. AXIAL FORCE (Fa) = 42 KN (Refer STAAD File)
    BENDING MOMENT
    MAX. HORIZONTAL B.M. (Mx) = 0 KNm (Refer STAAD File)
    MAX. VERTICAL B.M. (My) = 0 KNm (Refer STAAD File)
    RESULTANT B.M. (M) = 0.00 KNm √(Mx2 + My2)
    TOTAL LENGTH OF WELD (L) = 470 mm
    M.S. SECTION SIZE
    DIAMETER OF PIPE (D) = 150 mm
    INEER DIA OF WELD (d1) = 150 mm
    OUTER DIA OF WELD (d2) = 154.2 mm (d1 + a)
    DISTANCE TO EXTREME FIBRE (y) = 75 mm c.g. of section
    MOMENT OF INERTIA (Ix) = 2900877.4198 mm4 (∏/64(d24-d14))
    MAX. BENDING FORCE/mm (B) = 0.000 KN/mm (M x y / Ix)
    MAX. SHEAR FORCE /mm (S) = 0.064 KN/mm (Fs / L)
    MAX. AXIAL FORCE /mm (A) = 0.089 KN/mm (Fa / L)
    STRENGTH OF WELD /mm LENGTH = 0.462 KN/mm (Pw x a)
    RESULTANT FORCE /mm ® = 0.110 KN/mm √(B2 + S2+ A2) SAFE
    DESIGN OF WELD AT LOCATION 2

    DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


    FILLET SIZE (s) = 6 mm
    THROAT SIZE (a) = 4.2 mm (0.7 x s)
    SHEAR FORCE
    MAX. HORIZONTAL FORCE (Fx) = 11.5 KN (Refer STAAD File)
    MAX. HORIZONTAL FORCE (Fz) = 4.7 KN (Refer STAAD File)
    RESULTANT S.F. (Fs) = 12.423365084 KN √(Fx2 + Fz2)
    AXIAL FORCE
    MAX. AXIAL FORCE (Fa) = 0.2 KN (Refer STAAD File)
    BENDING MOMENT
    MAX. HORIZONTAL B.M. (Mx) = 5.2 KNm (Refer STAAD File)
    MAX. VERTICAL B.M. (My) = 3.9 KNm (Refer STAAD File)
    RESULTANT B.M. (M) = 6.50 KNm √(Mx2 + My2)
    TOTAL LENGTH OF WELD (L) = 600 mm
    M.S. SECTION SIZE
    HEIGHT (h) = 150 mm
    WIDTH (w) = 150 mm
    DISTANCE TO EXTREME FIBRE (y) = 75 mm c.g. of section
    MOMENT OF INERTIA (Ix) = 9450000 mm4 2(a x h3) + 2 x (a x w x y2)
    MAX. BENDING FORCE/mm (B) = 0.052 KN/mm (M x y / Ix)
    MAX. SHEAR FORCE /mm (S) = 0.021 KN/mm (Fs / L)
    MAX. AXIAL FORCE /mm (A) = 0.000 KN/mm (Fa / L)
    STRENGTH OF WELD /mm LENGTH = 0.462 KN/mm (Pw x a)
    RESULTANT FORCE /mm ® = 0.056 KN/mm √(B2 + S2+ A2) SAFE

    PROVIDE 6mm WELD ALLAROUND


    DESIGN OF WELD AT LOCATION 2

    DESIGN STRENGTH OF WELD (Pw) = 110 N/mm2


    FILLET SIZE (s) = 8 mm
    THROAT SIZE (a) = 5.6 mm (0.7 x s)
    SHEAR FORCE
    MAX. HORIZONTAL FORCE (Fx) = 0 KN (Refer STAAD File)
    MAX. HORIZONTAL FORCE (Fz) = 5 KN (Refer STAAD File)
    RESULTANT S.F. (Fs) = 5 KN √(Fx2 + Fz2)
    AXIAL FORCE
    MAX. AXIAL FORCE (Fa) = 25 KN (Refer STAAD File)
    BENDING MOMENT
    MAX. HORIZONTAL B.M. (Mx) = 5.2 KNm (Refer STAAD File)
    MAX. VERTICAL B.M. (My) = 3.9 KNm (Refer STAAD File)
    RESULTANT B.M. (M) = 6.50 KNm √(Mx2 + My2)
    TOTAL LENGTH OF WELD (L) = 600 mm
    M.S. SECTION SIZE
    HEIGHT (h) = 150 mm
    WIDTH (w) = 16 mm
    DISTANCE TO EXTREME FIBRE (y) = 75 mm c.g. of section
    MOMENT OF INERTIA (Ix) = 4158000 mm4 2(a x h3) + 2 x (a x w x y2)
    MAX. BENDING FORCE/mm (B) = 0.117 KN/mm (M x y / Ix)
    MAX. SHEAR FORCE /mm (S) = 0.008 KN/mm (Fs / L)
    MAX. AXIAL FORCE /mm (A) = 0.042 KN/mm (Fa / L)
    STRENGTH OF WELD /mm LENGTH = 0.616 KN/mm (Pw x a)
    RESULTANT FORCE /mm ® = 0.125 KN/mm √(B2 + S2+ A2) SAFE

    PROVIDE 6mm WELD ALLAROUND

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