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Air Engine PDF
Air Engine PDF
Mike Smyth's
Compressed Air
Engines
Welcome to my compressed air engine page! Below you'll find
information about the V-twin and radial air engines that I
designed and constructed.
SF376
Configuration: 5 cylinder radial
Stroke: 0.500 in
Displacement: 0.376 cu in
Weight: 6 oz.
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The videos below show how the engine performs under different
conditions. All the videos except the first one include sound. The
first video shows engine with one side of the crankcase removed.
The crankshaft is slowly rotated through a full rotation to show
the connecting rod configuration. If the video player is put on
continuous repeat it will look like the engine is turning
continuously.
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video was about 45psi. The engine would easily generate enough
thrust to lift it's own weight vertically.
V-Twin
Configuration: 70deg V-Twin
Bore: 0.563 in
Stroke: 0.750 in
Displacement: 0.373 cu in
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The exhaust ports are simply tubes at the bottom of the piston
stroke that open to the atmosphere to relieve the pressure in the
cylinder. This is very similar to a 2-stroke engine. With this
design, the exhaust timing is dependent on the location of the
port in the cylinder and the duration is a function of the diameter
of the port (a larger diameter port will have a longer duration).
This engine design worked (barely) the first time, but is very
sensitive to the air pressure used. There is plenty of torque on the
compression stroke even with very low air pressure, but because
there is only an exhaust port at the bottom of the stroke much of
the power is wasted as the pistons are traveling up. The high
cylinder pressure from the power stroke is relieved once the
exhaust port is opened, but when it closes off as the piston travels
up, the remaining air in the cyclinder is compressed - robbing
energy. This problem is made worse by the small amount of air
that leaks into the cylinders around the rotary intake valve. Not
only is the air in the cyclinder being compressed, the leaking air
also exerts downward force on the cylinder robbing more power.
The main drawback to this design is the power loss on the upward
stroke of the piston caused by the exhaust valving. On a 2-stroke
engine, the upward stroke is the compression stroke. In this case,
it's necessary to compress the fuel/air mixture and the
compression is a good thing. The energy lost compressing the
fuel/air is more than compensated for by the additional energy
gained by igniting the fuel under pressure rather than at
atmospheric pressure. However, in a compressed air engine, no
additional energy is gained if the air in the cylinder is
compressed on the upward stroke of the piston. Any additional
energy gain due to the higher pressure on the power stroke can't
be greater than the energy required to compress the air in the
first place.
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The new timing shaft is plugged in the center between the intake
and exhaust valves and is open at both ends. Air flows in the left
side of the timing shaft and is distributed to the cylinders as
before through the two left intake ports. Air is exhausted through
the two ports on the right and out the gear-end of the timing
shaft. There is also now a second port in the top of each cylinder
that connects to the new exhaust ports on the manifold. On the
upward piston strokes, the exhaust valves are open until the
piston is nearly at TDC (top dead center). This corrects the
drawback described above and allows wider adjustment of the
exhaust timing and duration.
Bore: 0.563 in
Stroke: 0.750 in
Displacement: 0.373 cu in
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Not shown in the pictures above is the flywheel. The flywheel I've
been using is simply a bar with a bolt in each end for weight. It
serves the purpose, but is pretty ugly so I didn't include it in the
pictures. Once I turn down a nice steel flywheel on the lathe I'll
post some pictures with the flywheel. With the improved valve
design, the engine will actually run without the flywheel, but it
will need one if I do any dyno testing.
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