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Revision: R0
M/s Teamwork glass solutions , proposes to install aluminum framing to support honey comb panel to
support framing using extruded sections of grade 6063-T6 the “Calicut airport “project located at Calicut.
This structural design report is prepared to evaluate the structural performance of the aluminum framing
and its supporting components to ensure the total stability of the entire system using the provisions of
cited references codes and generally accepted industry practice.
The following is a summary of the properties of materials, structural performance and serviceability
requirements for the Aluminum and Glass system.
Grade A4-70
0.2% Proof stress = 450Mpa
Tensile strength (As per SCI P291 section 5.2.2) = 700Mpa
Shear strength = 311Mpa
Tensile strength (As per BS 8118-1:1991 section 6.4.1) = 450Mpa
Limiting stress = 540Mpa
Following pages contains the bracket calcultions to support the Aluminium Frame
Airport Project
Calicult Date: 11 Nov 2017
Following pages contains the bracket calcultions to support the Aluminium Frame
Airport Project
Calicult Date: 11 Nov 2017
e1 = 40 mm
e2 = 22.5 mm
d2 = 65 mm
t = 6 mm
b= 65 mm
Dead Load = 70 N
Wind Load = 1100 N Refer Staad Rections
Factored Dead load (DL x1.5) = 105 N
Factored Wind load (WL x1.5) = 1650 N
2
Shear Strength of the bolt : Psb = (0.48*Fub) = 336 N/mm
2
Psb = (0.69*Fyb) = 310.5 N/mm
2
Gross area of the bolt Ag = 50.24 mm
2
Shear area of the bolt As = 37.68 mm
Shear Capacity of the Bolt = Min.Psb x As = 11699.64 N
Actual Shear per bolt = 1653.34 N SAFE
Airport Project
Calicult Date: 11 Nov 2017
Forces to be considered
Airport Project
Calicult Date: 11 Nov 2017
Design of Anchors:
Specifier's comments:
1 Input data
Anchor type and diameter: HSA-R M10 hnom1
Effective embedment depth: hef = 40 mm, hnom = 50 mm
Material: A4
Evaluation Service Report: ETA 11/0374
Issued I Valid: 08-08-2016 | -
Proof: Design method ETAG (No. 001 Annex C/2010)
Stand-off installation: eb = 0 mm (no stand-off); t = 6 mm
Anchor plate: lx x ly x t = 65 mm x 65 mm x 6 mm; (Recommended plate thickness: not calculated
Profile: Double flat bar; (L x W x T) = 60 mm x 57 mm x 6 mm
Base material: uncracked concrete, C25/30, fc,cube = 30.00 N/mm2; h = 250 mm
Installation: hammer drilled hole, Installation condition: Dry
Reinforcement: no reinforcement or reinforcement spacing >= 150 mm (any Ø) or >= 100 mm (Ø <= 10 mm)
no longitudinal edge reinforcement
.
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Profis Anchor 2.7.3
Company: Page: 2
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 22-11-2017
E-Mail:
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Profis Anchor 2.7.3
Company: Page: 3
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 22-11-2017
E-Mail:
Comments: Tension displacements are valid with half of the required installation torque moment for uncracked concrete! Shear displacements
are valid without friction between the concrete and the anchor plate! The gap due to the drilled hole and clearance hole tolerances are not
included in this calculation!
The acceptable anchor displacements depend on the fastened construction and must be defined by the designer!
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Profis Anchor 2.7.3
Company: Page: 4
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 22-11-2017
E-Mail:
7 Warnings
• The anchor design methods in PROFIS Anchor require rigid anchor plates per current regulations (ETAG 001/Annex C, EOTA TR029, etc.).
This means load re-distribution on the anchors due to elastic deformations of the anchor plate are not considered - the anchor plate is
assumed to be sufficiently stiff, in order not to be deformed when subjected to the design loading. PROFIS Anchor calculates the minimum
required anchor plate thickness with FEM to limit the stress of the anchor plate based on the assumptions explained above. The proof if the
rigid base plate assumption is valid is not carried out by PROFIS Anchor. Input data and results must be checked for agreement with the
existing conditions and for plausibility!
• Checking the transfer of loads into the base material is required in accordance with ETAG 001, Annex C(2010)Section 7! The software
considers that the grout is installed under the anchor plate without creating air voids and before application of the loads.
• The design is only valid if the clearance hole in the fixture is not larger than the value given in Table 4.1 of ETAG 001, Annex C! For larger
diameters of the clearance hole see Chapter 1.1. of ETAG 001, Annex C!
• The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to
be followed to ensure a proper installation.
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Profis Anchor 2.7.3
Company: Page: 5
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 22-11-2017
E-Mail:
8 Installation data
Anchor plate, steel: - Anchor type and diameter: HSA-R M10 hnom1
Profile: Double flat bar; 60 x 57 x 6 mm Installation torque: 0.025 kNm
Hole diameter in the fixture: df = 12 mm Hole diameter in the base material: 10 mm
Plate thickness (input): 6 mm Hole depth in the base material: 58 mm
Recommended plate thickness: not calculated Minimum thickness of the base material: 100 mm
Drilling method: Hammer drilled
Cleaning: Manual cleaning of the drilled hole according to instructions for use is required.
33 33
33
33
1 x
33
33
33 33
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Profis Anchor 2.7.3
Company: Page: 6
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: | Date: 22-11-2017
E-Mail:
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
Airport Project
Calicult Date: 11 Nov 2017
e1 = 180 mm
e2 = 22.5 mm
d2 = 195 mm
t = 6 mm
b= 120 mm
Dead Load = 50 N
Wind Load = 1390 N Refer Staad Rections
Factored Dead load (DL x1.5) = 75 N
Factored Wind load (WL x1.5) = 2085 N
2
Shear Strength of the bolt : Psb = (0.48*Fub) = 336 N/mm
2
Psb = (0.69*Fyb) = 310.5 N/mm
2
Gross area of the bolt Ag = 50.24 mm
2
Shear area of the bolt As = 37.68 mm
Shear Capacity of the Bolt = Min.Psb x As = 11699.64 N
Actual Shear per bolt = 2086.35 N SAFE
Airport Project
Calicult Date: 11 Nov 2017
Design of Anchors:
Hense Safe