Lion DVD AFA I CHAPTER: Introduction

An Eight Step Process for Finding

the Root Cause to a failure

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Course Overview

• Introduction
• Managing Failure Analysis
• Principles of Metallurgy Monday
• Principles of Wear
• Principles of Fracture
• Visual Examination
• Application to Components Tue - Fri

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Course Purpose

1. Strengthen Failure Analysis

Ability

2. Improve Effectiveness with

customers

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Lion DVD AFA I CHAPTER: Introduction

Course Overview

1. Introduction
2. Managing Failure Analysis
3. Metallurgy
4. Principles of Fractures
5. Principles of Wear
6. Application to Components

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Who is the responsible Party

1. Factory

2. Dealer

3. Customer

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The Factory is responsible for

• Proper design of the product

• Strength and quality of material used
• Workmanship in production of the product
• Problem identification and correction

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The Dealer is responsible for

•Sales
•Service
•Proper application
•Problem identification

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The Customer is responsible for

•Operation
•Maintenance
•Proper application
•Assist in Problem identification

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Indicators

• Unusual Sounds • Hard Starting

• SOS Results • High or Low Exhaust –
• Exhaust Smoke Coolant temperature
• • Oil Seal Leaks/Blow-by
Vibration
• • Coolant Loss
Oil Consumption
• • Short Component Life
Fuel Consumption
• • Other
Low Power

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Our Goal is:

Repair Before Failure

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Challenge

• What Caused the Problem

• Best Corrective Action

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