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Jidoka

Your Company Name


Jidoka Outline

Jidoka Jidoka Step By Two Pillars Of Lean Jidoka


Introduction Step Process Manufacturing Process
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Principles Of Jidoka Jidoka Benefits Of


Jidoka Line Stop Problem Solving Jidoka
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Jidoka Introduction
Jidoka is the forgotten pillar of the
Toyota Production system and lean
manufacturing

Yet it is one of the most important


principles of lean that can help in
achieving true excellence

Jidoka is about quality at source, or


built in quality

No company can survive without


excellent quality of product and
service and jidoka is the route through
which this is achieved.
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Jidoka Step By Step Process
Make Changes Set Goals & Expectations

Measure Results Plan Logistics & Timing

Verify Change/Modify Document Reality

Standardize Process Identify Waste

Celebrate Success Plan Counter-measures

Do it Again Check Reality


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Two Pillars of Lean Manufacturing

Customer Satisfaction
Business Success

JIT Respect for People Jidoka

• Pull Team Building • Andon


• Takt Time Supplier • Autonomation
• SMED Relationships • Line Stops
• Cell Design • Poka-yoke
• Heijunka
Cross Training • 5 Whys
• Flow Empowerment • Built in Quality
Hoshin

• 5S • Standard Operations
Stability & Standardization • TPM • Kaizen

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Jidoka Process

Stop Review Change Process Proceed

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Principles of Jidoka

Discover an abnormality

STOP

Fix the immediate problem

Investigate & correct root cause

This principle is not just confined to use


within machines through autonomation;
Jidoka is visible in almost every aspect of
lean manufacturing when you start to
examine it. 7
Jisoka Line Stop

Every company discover an abnormality in their


automation process, this is the way that defects and
problems are highlighted and actions are taken.

It don’t just stop the process, it highlights the


problem, correct it and then tackle root cause to
prevent the problem ever happening again.

If an operator detects a problem they pull a cord or


push a button to stop the production line at the end of
that production cycle.

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Jidoka Problem Solving

It is difficult for workers to detect all defects, even


when alert. Some of this depends on the machine
cycle times, and on the type of testing required.

If the worker's primary focus is on meeting a


production quota, there will be little incentive to
detect defects and correct the problems.

Even if quality control and error detection are


rewarded, the simple act of working to produce
something will take some of the worker's
attention away from error detection.

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Benefits of Jidoka

Defects Are Not Passed Equipment Breakdown Is Machine Work Is Separated From
On To The Next Process Prevented Because Problems Human Work So That Team Members
And Their Causes Become Can Operate Multiple Machines
Immediately Apparent (Savings In Manpower)
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Jidoka Icons Slide

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Additional Slides

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Vision
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Mission
Our
Mission
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Goal
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Meet Our Team

Name Here Name Here


Designation Designation

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About
Us

Valued Clients Target Audiences Preferred By Many


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Financial

85% 75% 60%


Maximum Medium Minimum
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Comparison

Google 60% 50%


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Twitter
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your audience's attention.

Facebook
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LinkedIn
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Our Goal

Focus on Quality
01 This slide is 100% editable. Adapt it to your
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Commitment & Dedication


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Reliability
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Clustered Column-line
Product 01 Product 02 Product 03
600%

500%

400%
In percentage

300%

200%

100%

0%
FY 01 FY 02 FY 03 FY 04

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Bar Graph
Product 01 Product 02 Product 03

2018
Financial in years

2017

2016

0 20 40 60 80 100
Sales in percentage(%)

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Thank You
Address: Contact Numbers: Email Address:
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