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Clinker Storage Systems 150508 PDF
Clinker Storage Systems 150508 PDF
Clinker Storage
Systems
Content Clinker Storage
2 Clinker Storage Systems Systems
3 Circular Storage Hall without
Central Column The AUMUND Group
Equipment for the Cement
4 Cylindrical Concrete or Steel Silos Industry is being applied world-
wide in more than 10,000 plants.
6 Covered Stockpile with Central
Column Design, implementation and
modernisation of clinker storage
7 Covered Stockpile with MOLEX® installations, customised as per
requirement, achieve maximum
8 Storage Hall with Earth Cone customer benefit.
2
Circular Storage Hall
without Central Column
Storing capacity from 50,000 to 250,000 t
3
2 x 60,000 t silo
These silos are made of reinforced With clinker cooler problems, steel framed structure with
concrete or prefabricated special extremely high clinker temperatures trapezoidal cladding – a design
steel. Due to the comparatively small exceeding 400 °C must be expected. standard which is also applied for
basis, a high discharge rate of For these high temperatures, clinker the large circular storage halls
approx. 75 % is reached by means of silos are preferably made of steel; without a central column.
one discharging conveyor only. This otherwise the choice of steel or
implies that the complete material concrete depends on economical For automatic silo operation, a
stored in the silo can be extracted to aspects. In certain regions steel reliable level control system is of
a large extent by gravity discharge, plate silos can be produced at more primary importance. A proven
without using mobile evacuation favourable prices. solution is the combination of an
systems. electro-mechanical silo pilot system
In general, the storing capacity of to measure the material level in the
After several years, a total residue these silos ranges from 30,000 to silo. Several rope probes monitor the
discharge of the silos should be 60,000 t. The largest cylindrical maximum filling level and several
effected, as the material particles concrete silo designed by AUMUND rod probes arranged in the area of
Iying on the floor tend to consolidate has a diameter of 45 m and offers a the loading chute activate the
and form a steep cone. Therefore, it storing capacity of 80,000 t. In view emergency shutdown of the
is recommended to equip all silos of the chosen diameter, the roof had conveyor lines.
with lockable entrance doors. to be designed as a self-supporting
4
80,000 t silo with steel roof
5
Circular storage hall with
internal silo and earth cone
6
MOLEX® with central column MOLEX® without central column
7
Clinker storage hall with earth cone
central discharge openings. For safety reasons, at least three 45 20 15.8 15.9 72,350 48,250
25 15.8 15.9 84,300 56,200
silo discharge devices should be provided. These clinker 15 18.7 18.0 78,300 52,200
storage halls can also be equipped with a central column, 50 20 18.7 18.0 93,050 62,050
which is then used for storing special clinker. A rotating feed 25 18.7 18.0 107,800 71,850
15 20.5 20.1 99,300 66,200
chute is required for feeding the central tower as well as for 55 20 20.5 20.1 117,100 78,100
the symmetrical feeding of the main storage hall. 25 20.5 20.1 134,900 89,950
Discharge rate
15 22.1 22.2 123,500 82,350
approx. 95 %
60 20 22.1 22.2 144,700 96,500
25 22.1 22.2 165,900 110,600 Preferred sizes
15 25.0 24.3 151,250 100,850
65 20 25.0 24.3 176,150 117,400 Storing capacity at a bulk
25 25.0 24.3 201,000 134,000 weight of 1.5 t/m3.
8
Silo discharge by remote control – discharge capacity 750 t/h
Clinker Discharge
Minimising dust generation the adjustable discharge cross
without the use of dust filters section and the pan conveyor
speed. Frequency controlled drive
To reclaim the clinker, discharge units allow adapting the conveying
systems which can be operated capacity to operational
Silo discharge according to the without the use of dust filters, are requirements.
principle of gravity the preferred equipment for all
kinds of clinker storage facilities. Deep-Drawn Pan Conveyors are the
ideal equipment to combine with
The gravity discharge gate, the gravity discharge system. With
combined with a pan conveyor an optimum plant planning the
reclaiming the clinker at low speed Deep-Drawn Pan Conveyor allows
minimises dust generation.The for direct feeding of the mill
conveying capacity is defined by hoppers in the grinding section.
Plant planning – Clinker silo with
proportional addition of low-burnt
clinker and truck loading
Dust Suppression
In order to avoid dust emissions About 12,000 m3/h are required for
from the clinker storage hall, small cylindrical silos and up to
negative pressure needs to be 60,000 m3/h or more for large-sized
created in the feeding area. For this circular storage halls.
purpose, the filter system must be
Filter and blower Headhouse with designed for an operating Vent hopper and compact filter
arrangement conveyor drive temperature of 100 °C. The air systems proved to be a space
station and filter
volume required depends on the sparing solution. A favourable load
storage diameter and the clinker distribution is achieved if two filters
temperature, which essentially are served by one blower.
influences the buoyant forces.
9
Installation of new bucket strand
10
After Sales Service
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11
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