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OWNER’S MANUAL
T
INDUSTRIAL DUTY COMMERCIAL DOOR OPERATOR
C
A
E
M
M
A
L
E PAT E N T P E N D I N G
E
R T
T SYS
Radio Receiver
INTENDED FOR PROFESSIONAL Built on Board
INSTALLATION ONLY
Visit www.LiftMaster.com to locate a professional installing dealer in your area.
2 YEAR WARRANTY
315MHz
Installation Date
WARNING WARNING
Mechanical IMPORTANT NOTES:
• BEFORE attempting to install, operate or maintain the operator,
CAUTION
WARNING
WARNING WARNING
WARNING
you must read and fully understand this manual and follow all
safety instructions.
Electrical
• DO NOT attempt Installation, repair or service of your
WARNING
CAUTION commercial door and gate operator unless you are an WARNING
Authorized Service Technician.
When you see these Safety Symbols and Signal Words on the
following pages, they will alert you to the possibility of serious
injury or death if you do not comply with the warnings that
accompany them. The hazard may come from something
mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will
alert you to the possibility of damage to your door and/or the
door operator if you do not comply with the cautionary
AVERTISSEMENT
statements that accompany it. Read them carefully. AVERTISSEMENT
2
ATTENTION
AVERTISSEMENT
AVERTISSEMENT AVERTISSEMENT
AVERTISSEMENT
CARTON INVENTORY
Before beginning your installation check that all components were provided.
DESCRIPTION
POWERHEAD ASSEMBLY
OWNER’S MANUAL AND CAUTION LABELS
HARDWARE BOX (INCLUDES FASTENERS, TRACK SPACERS, TROLLEY, DOOR ARM ASSEMBLY, FRONT IDLER AND HEADER
MOUNTING BRACKET)
3-BUTTON CONTROL STATION WITH LED
TROLLEY DRIVE CHAIN (#48 FOR 1/3 & 1/2 HP, #41 FOR 3/4 HP AND HIGHER)
O P E R AT O R D I M E N S I O N S
13.05"
4"
11.63"
Highest Point of Door Travel
*23.43"
3
O P E R AT O R S P E C I F I C AT I O N S
MOTOR ELECTRICAL
TYPE:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous Duty TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . .24Vac Secondary
HORSEPOWER: . . . . . . . . . . . . . . . . . . . 1/3, 1/2, 3/4 and 1 HP CONTROL STATION: . . . . . . . . . . . . . . .NEMA 3-Button Station
Open/Close/Stop w/LED
SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM
WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . .C2 (Standard)
VOLTAGE: . 115/230V 1 Phase, 208/230/380/460/575V 3 Phase Momentary contact to OPEN & STOP, constant pressure to
CURRENT: . . . . . . . . . . . . . . . . . . . . . . . . See Motor Nameplate CLOSE, plus wiring for sensing device to reverse and auxiliary
devices to open and close with open override. See pages 18 and
19 for optional wiring types and operating modes.
LIMIT ADJUST: . . . . . . . . .Linear driven, fully adjustable screw
type cams. Adjustable to 24'.
MECHANICAL SAFETY
DRIVE REDUCTION: . . . . . . . .Primary: Heavy duty (5L) V-Belt DISCONNECT: . . . . . . . . . . . . . . .Quick disconnect door arm for
Secondary: #41 chain/sprocket; emergency manual door operation.
Output: #48 chain (1/3 & 1/2 HP) or #41 chain (3/4 & 1 HP) SAFETY PHOTO EYES (Optional CPS-L): Through beam or retro
OUTPUT SHAFT SPEED: . . . . . . . . . . . . . . . . . . . . . . .140 RPM reflective devices used to provide non-contact
DOOR SPEED: . . . . . . .11 - 12" per second depending on door safety protection.
BRAKE: . . . . . . . . .Solenoid actuated disc brake on 3/4 & 1 HP SAFETY EDGE (Optional): Electric or pneumatic sensing device
BEARINGS: . . . . . . . . . . . . .Output Shaft: Shielded Ball Bearing attached to the bottom edge of door.
Clutch Shaft: IronCopper sintered and oil impregnated
4
WARNING P R E PA R AT I O N WARNING
TRACK ASSEMBLY
CAUTION WARNING
1. Using the 3/8"-16 x 3/4 " bolts and flange hex nuts provided,
assemble the operator track by installing and tightening the To prevent possible SERIOUS INJURY or DEATH:
track spacer brackets. Position the spacers evenly over the • DO NOT connect electric power until instructed to do so.
length of the track. NOTE: The nylon pad on the spacer • If the door lock needs to remain functional, install an
bracket should face up. interlock switch.
2. Using (2) 3/8"-16 x 1" bolts and lock washers, install the front • ALWAYS call a trained professional door serviceman if door
idler assembly to the second set of holes of one end of the binds, sticks or is out of balance. An unbalanced door may
track. Refer to the illustration below. not reverse when required.
3. Slide the trolley carriage onto the track so that the take-up bolt • NEVER try to loosen, move or adjust doors, door springs,
will be toward the operator. cables, pulleys, brackets or their hardware, ALL of which are
under EXTREME tension and can cause SERIOUS personal
INJURY.
POWERHEAD ATTACHMENT • Disable ALL locks and remove ALL ropes connected to door
AVERTISSEMENT
1. Position the track assembly on the frame of the powerhead so AVERTISSEMENT
BEFORE installing and operating door operator to avoid
that the motor side of operator is in back (away from door ). entanglement.
2. Secure the operator in place by installing six 3/8"-16 x 3/4"
ATTENTION
bolts in the three holes on each side of the frame and track. AVERTISSEMENT
TROLLEY CARRIAGE / CHAIN ATTACHMENT
3. Connect the track to the powerhead by fastening
(2) 3/8"-16 x 3/4" bolts and nuts through the frame and the 1. Attach the take-up bolt to the trolley carriage using 3/8"-16 hex
end holes in track. Tighten all four bolts to secure the track to nuts and lock washer, as shown below.
the powerhead. 2. Using one of the master links, attach the chain to the other
end of the trolley carriage. Reel the chain around the front
idler shaft, over the spacer brackets, back to the drive shaft
sprocket, and then to the take-up bolt on the carriage.
3. Using the other master link, attach the chain to the take-up
bolt and tighten to the desired chain tension.
ADVERTENCIA ADVERTENCIA
Spacer Bracket
PRECAUCIÓN ADVERTENCIA
(Mounted Nylon Pad Side Up)
Master Link
Trolley Carriage
Take-up Bolt
Hex Nut
Lockwasher
Hex
Nut
Master Link
Roller Chain
Straight Arm
5
I N S TA L L AT I O N
IMPORTANT NOTE: Before your operator is installed, be sure the door has been properly aligned and is working smoothly. The
operator may be wall mounted or mounted on a bracket or shelf. If necessary, refer to the preparation on page 5. Refer to the
illustrations and instructions below that suit your application.
High Point
of Travel
4. Using the projected lines for location, mount a suitable wood 4. Raise the operator to a horizontal position above the guide rails
block or length of angle iron to the wall above the door and temporarily secure with a suitable rope, chain, or support
opening. Refer to the illustration below. This will provide a from the floor. Open door slowly, being careful not to dislodge
mounting pad for the front header bracket of the operator. If the temporary support. Using the door as a support, place a
necessary reinforce the wall with suitable mounting brackets to level against the rail and shim the operator until it is horizontal.
ensure adequate support of mounting pad. Using suitable Make sure that the operator is aligned with the center line of
hardware, mount the (U-shaped) front header bracket to the the door.
pad.
Guide Rails
3.5"
(8.89 cm)
1.75"
(4.45 cm)
Operator Alignment
6
I N S TA L L AT I O N
HANG THE OPERATOR
1. The illustration below shows a typical method of hanging the WARNING
operator from the ceiling. Each installation may vary, but in all To avoid possible SERIOUS INJURY from a falling operator,
cases side braces should be used for additional strength. fasten it SECURELY to structural supports of the garage.
2. For mounting of the support brace(s) to the powerhead. Four CAUTION
Concrete anchors MUST be used if installing ANY brackets
holes (clearance up to 3/8" bolts) are located on each side of into masonry.
frame.
3. Check to make sure the track is centered over the door (or in
line with the header bracket if the bracket is not centered above STRAIGHT ARM ATTACHMENT
the door). 1. Fully close the door and move the trolley slider to within 2" of
NOTE: If the operator is longer than 15' use of a mid-span the front idler.
support is recommended. 2. Latch the straight door arm to the fixed roll pin in the trolley
carriage. Make sure the open side of notch on the arm faces
the doorway.
3. Attach the door bracket to the door arm using the 3/8"-16 x 1"
bolt and nylon locking nut provided. Leave the nut and bolt
loose enough to allow the two pieces to pivot freely.
AVERTISSEMENT
4. Using 3/8" hardware provided, bolt the curved door arm to the
straight arm, aligning the mounting holes in such a way that
the door bracket pivot bolt will be in line with the top rollers on
the door.
ATTENTION
5. Position the door bracket to the center line on the door. Using
suitable hardware, attach the door bracket to the door. Many
installations, except solid wood doors, will require additional
support for the door. Refer to the illustration below.
NOTE: At this time, ensure all bolts and lag screws are properly
secured.
Top Roller
Straight Arm
Mid-Span
Support Brace Vertical Centerline of Door
Curved
Door Arm
Powerhead
Support Brace PRECAUCIÓN
Pivot Bolt
7
I N S TA L L AT I O N
ENTRAPMENT PROTECTION ACCESSORIES
(OPTIONAL) WARNING
PHOTO EYES & SENSING EDGES To prevent possible SEVERE INJURY or DEATH, install reversing
sensors when:
Sensing devices provided for door industry type operators with an
isolated normally open (N.O.) dry contact output are compatible • The radio is used.
CAUTION
with your operator. This includes pneumatic and electric edges, • The 3-button control station is out of sight of the door.
and through beam and retro reflective photo eyes. If you would • Or ANY other control (automatic or manual) is used.
like to order or receive more information on safety devices, please Reversing devices are recommended for ALL installations.
contact your local Authorized Dealer.
If not pre-installed by the door manufacturer, mount the sensing
edge on the door according to the instructions provided with the
edge. The sensing edge may be electrically connected by either WIRING
coiled cord or take-up reel. For wiring of your sensing device to the operator, refer to the
Important Notes: wiring diagrams provided on pages 14 and 15. See field
connection terminals identified as Reversing Device.
a. Proceed with Limit Switch Adjustments described below before
making any sensing edge wiring connections to operator.
b. Electrician must hardwire the junction box to the operator TAKE-UP REEL
electrical box in accordance with local codes.
AVERTISSEMENT
Take-up reel should be installed 12" above the top of the door.
ADVERTENCIA
PRECAUCIÓN
8
WARNING ADJUSTMENT WARNING
LIMIT SWITCH ADJUSTMENT
CAUTION
NOTE: Make sure the limit nuts are positioned between the limit
WARNING
switches before proceeding with adjustments. To avoid SERIOUS personal INJURY or DEATH from
1. Depress retaining plate to allow nut to spin freely. After electrocution, disconnect electric power BEFORE manually
adjustment, release plate and move nut back and forth to moving limit nuts.
ensure it is fully seated in slot.
2. To increase door travel, spin nut away from limit switch. To
decrease door travel, spin limit nut toward limit switch.
3. Adjust open limit nut so that door will stop in open position
with the bottom of the door even with top of door opening.
4. Repeat steps 1 and 2 for close cycle. Adjust close limit nut so
that the limit switch is engaged as door fully seats at the floor.
AVERTISSEMENT AVERTISSEMENT
ADVERTENCIA ADVERTENCIA
PRECAUCIÓN ADVERTENCIA
9
ADJUSTMENT
EMERGENCY DISCONNECT SYSTEM
WARNING
TO DISCONNECT DOOR FROM OPERATOR
To prevent possible SERIOUS INJURY or DEATH from a falling
The door should be in the fully closed position if possible. Pull door or arm:
down on the emergency release handle (so that the trolley release CAUTION
• DO NOT stand under the door arm when pulling the
arm snaps into a vertical position) and lift the door manually. The emergency release.
lockout feature prevents the trolley from reconnecting
• If possible, use emergency release handle to disengage
automatically, and the door can be raised and lowered manually
trolley ONLY when door is CLOSED. Weak or broken springs
as often as necessary. or unbalanced door could result in an open door falling
rapidly and/or unexpectedly.
• NEVER use emergency release handle unless doorway is
clear of persons and obstructions.
Emergency
Disconnect
Header Trolley
Pull emergency release
Bracket
handle straight down.
Door Arm Track
Emergency disconnect
will open.
AVERTISSEMENT
Clevis Pin
Chain
TO RECONNECT DOOR ARM TO TROLLEY Emergency
Disconnect
ATTENTION
Pull the emergency release handle toward the operator at an
angle so that the trolley release arm is horizontal. The trolley will Straight
reconnect on the next UP or DOWN operation, either manually or Door Arm
Assembly
by using the door control or remote.
Door
Bracket
Emergency
Disconnect
Lift free end of door arm
to trolley. Pull emergency
handle to allow arm to
Door Arm engage roll pin. Release
handle. Emergency
disconnect will close.
Curved NOT
ICE
Door Arm Emergency
Door
Release Handle
ADVERTENCIA
PRECAUCIÓN
10
ADJUSTMENT
BRAKE ADJUSTMENT
A solenoid brake is standard on 3/4 and 1 horsepower models,
and is optional on 1/3 and 1/2 horsepower models. The brake is
Brake Assembly
adjusted at the factory and should not need additional adjustment
for the the life of the brake assembly.
Solenoid
Cotterpin
Release Lever
11 ADVERTENCIA
NG P O W E R W I R I NWARNING
G & GROUND WIRING
N WARNING
To reduce the risk of SEVERE INJURY or DEATH: • ALL electrical connections MUST be made by a qualified
• ANY maintenance to the operator or in the area near the individual.
operator MUST NOT be performed until disconnecting the • DO NOT install ANY wiring or attempt to run the operator
electrical power and locking-out the power via the operator without consulting the wiring diagram. We recommend that
power switch. Upon completion of maintenance the area MUST you install an optional reversing edge BEFORE proceeding with
be cleared and secured, at that time the unit may be returned the control station installation.
to service. • ALL power wiring should be on a dedicated circuit and well
• Disconnect power at the fuse box BEFORE proceeding. protected. The location of the power disconnect should be
Operator MUST be properly grounded and connected in visible and clearly labeled.
accordance with local electrical codes. The operator should be • ALL power and control wiring MUST be run in separate
on a separate fused line of adequate capacity. conduit.
MENT AVERTISSEMENT
POWER WIRING CONNECTIONS Single Phase Power Wiring
1. Connect power wires coming from the main to the captive
terminal block in the electrical box enclosure marked with the
ON AVERTISSEMENT
label. All power and control wiring must be run in separate
conduit in accordance with local electrical codes.
2. Be sure to run all power wires through the conduit hole in the Hot
electrical box enclosure marked with the label shown below. Line Power
115/230 Vac
NOTE: Must use #14 AWG or thicker wire for power wiring. Single Phase Neutral
Ground
NCIA2. Use same conduit entry into the electrical box as theADVERTENCIA
power
Phase 1
wiring. Phase 2
Line Power
208/230/380/460/575 Vac
ÓN ADVERTENCIA
IMPORTANT NOTE: This unit must be properly grounded. Failure
Three Phase Phase 3
12
C O N T R O L S TAT I O N W I R I N G A N D I N S TA L L AT I O N
CONTROL WIRING CONNECTIONS
1. Connect control wires to the P1 terminal block located on the
WARNING
logic board as shown. To prevent possible SEVERE INJURY or DEATH, install reversing
2. Connect conduit with all control wires through the conduit sensors when:
hole in the electrical box enclosure marked with the label • The radio is used.
CAUTION
shown below. • The 3-button control station is out of sight of the door.
• Or ANY other control (automatic or manual) is used.
Reversing devices are recommended for ALL installations.
CONTROL WIRING
USE COPPER WIRE ONLY 40-10032B
24V
3. Apply power to the operator. Press OPEN push button and AC 14 24 VOLT AC
24V
observe direction of door travel and then Press the STOP
24 VOLT AC
R31
AC 13
button. C3Ø
TIMER
D8
If door did not move in the correct direction, check for improper
C18
TIMER DEFEAT
U7
D31 DEFEAT 12
wiring at the control station or between operator and control D7
D6
D5
station. NOTE: In “Diag” mode the 3-button control station can be P1Ø
C17 C25 D4
24V
CMN 11 COMMON
tested to verify correct wiring of Open, Close and Stop buttons
AVERTISSEMENT
AC 14
POWER
24V
If the door moves in the wrong direction and or the limits move
R8
CMN 11
MAS 10
EYES 9 PHOTO EYES (LiftMaster Only)
ATTENTION
4 D23
located on the logic board from the factory default setting (STD) EYES
EDGE
D15
EYES 9
REVERSE
EDGE 8
to the (REV) pins. This will change the motor rotation as well as OPEN
D2Ø
EDGE 8
OPEN 7
the functional position of the OPEN and CLOSE limit switch’s. CLOSE D21
STOP 5
side with the new functional close limit location. Orient the arm TS
CMN 4 CLOSE 6 CLOSE
(lever) of the limit switch away from the center. NOTE: The motor DIAG 3
COMMON
D34
CMN 4
EXTERNAL RADIO WIRING CONNECTIONS
On all models a radio terminal bracket marked R1 R2 R3 is
3 INTERLOCK
located on the outside of the electrical enclosure. In B2 mode the 2 INTERLOCK
operator will then open a fully closed door, close a fully open
door, stop an opening door, and reverse a closing door from the SBC 1 SINGLE BUTTON CONTROL
radio remote. In TS control wiring the operator will only open the
door or reset the timer to close. However, for additional door
control from a 3-button remote, a commercial three-channel radio
receiver (with connections for OPEN/CLOSE/STOP) is
recommended.
NOTE: If an external radio receiver is being used in place of the ADVERTENCIA
built-in receiver, remove or disconnect the coaxial cable from the
logic board.
PRECAUCIÓN OR IN THE AREA NEAR THE OPERATOR MUST
NOT BE PERFORMED UNTIL DISCONNECTING
THE ELECTRICAL POWER AND LOCKING-OUT
THE POWER VIA, THE MAIN DISCONNECT
SWITCH. UPON COMPLETION OF
MAINTENANCE THE AREA MUST BE CLEARED
MOUNTING INSTRUCTIONS
AND SECURED, AT THAT TIME THE UNIT MAY
BE RETURNED TO SERVICE.
4'
Approximate
Service every
13 cycles/months
STANDARD POWER & CONTROL CONNECTION DIAGRAMS
OPEN
Maintenance
Alert LED CLOSE
R3 (RD) (WH)
Radio Control STOP
(24V DC only) R2
Open
R1
3-Button
Station
Close
Sensing Edge
Stop
CPS-L &
CPS-LN4
Open/Close
Single Button
Timer Defeat
Switch Remove Jumper
To Install External
Interlock
Phase 1
Hot
Line Power
115/230 Vac Line Power Phase 2
Neutral
Single Phase 208/230/380/460/575 Vac
Three Phase Phase 3
Gnd
Gnd
14
LOGIC (VER. 3.0) 1 PHASE WIRING DIAGRAM
OPEN
Maintenance CLOSE
Alert LED
(RD) (WH) STOP
Open
3-Button
115V MOTOR CONNECTION 230V MOTOR CONNECTION Station
Close
NOTE: Gray (GY) and purple (PU) motor wires are reversed Sensing
for H and HJ right hand models and all GH and J models. Edge
Stop
CPS-L & CPS-LN4
Open/Close
Single Button
Hoist Interlock
When Present TMR DEF Remove Jumper
SWITCH
To Install External
(YE) (BL) Door Interlock
14
13
DEFEAT 12
11
10
CLOSE 6
1
TIMER
EDGE
OPEN
STOP
EYES
CMN
CMN
MAS
SBC
24V
24V
AC
AC
F1
C3Ø
R31
D31
D7
D6
D5
D4
U7
C25
P1
D34
SBC
D2Ø
D19
D17
D28
D23
D15
D21
D13
POWER
EDGE
TIMER
EYES
DEFEAT
(B2 C2 D1 E2)
P1Ø
D8
CLOSE
DIAG
OPEN
STOP
R8
MAS
PROG
C18
FSTS
4
Ø14LGØ657–A Ø14GPØ657–A
D1
(YE)
D22
ENABLE
J3ØØ
(OR)
TIMER
TS
(WH)
(YE)
S8
(PU)
T
(WH)
TIMER
DIRECTION
J1
RELAY A
RELAY B
MOTOR (RD)
3
FAILSAFE
(GY)
X1
E2
B2
D25
D24
D26
D27
(YE)
D1
(RD)
C2
MID
D35
(WH)
2
(PU)
D36
OLS
CLS
SLS
MID
C54 (YE)
(OR)
MRT
(GY)
C77
RADIO
L5
L1
D16
C73
R29
P6
U1
P4
E1
C71
K3
D3Ø2
C78
P7
C11
(YE)
hot
L3 L2 L1
(BK)
(BR) See Motor (OR) (PU)
(WH)
MOV
neutral Connections
(WH)
ground MOV 0 B 1 (WH) 0 A 1
(WH) (WH)
4 8 (WH) 4 8
(WH) (WH)
(WH) 2 6
NO
2 6
VOLT 1PH.
POWER IN
VAC VAC
COM C (YE) (PU) (BL) (GY)
COIL
+24 VAC -24 VAC (GY)
See Motor
Connections
(YE)
(YE)
(OR)
COM COM
NO NO
(WH)
(RD)
NC NC
R1 R2 R3
(WH) 1 2 3 4
(YE)
Radio
COM (RD)
NOTE: Lock Sensor is provided on Models BYPASS NO RPM Board
NC
DJ and DH only, red wire from main harness L/S NC
NO
SAFETY L/S
connects to NC on Bypass L/S and to NO on (WH)
COM
15
LOGIC (VER. 3.0) 3 PHASE WIRING DIAGRAM
(BL/BK)
T4 T7 T1 T4 T7 T1
(WHEN PRESENT)
(WHEN PRESENT)
230V BRAKE
575V BRAKE
(WHEN PRESENT)
230V BRAKE
Open/Close
Single Button
Hoist Interlock
When Present TMR DEF Remove Jumper
SWITCH To Install External
(YE) (BL)
Door Interlock
14
13
DEFEAT 12
11
10
CLOSE 6
1
TIMER
EDGE
OPEN
STOP
EYES
CMN
CMN
MAS
SBC
24V
24V
AC
AC
F1
C3Ø
R31
D31
D7
D6
D5
D4
U7
C25
P1
D34
SBC
D2Ø
D19
D17
D28
D23
D15
D21
D13
POWER
EDGE
EYES
TIMER
DEFEAT
(B2 C2 D1 E2)
P1Ø
D8
CLOSE
DIAG
OPEN
STOP
R8
MAS
PROG
C18
FSTS
4
Ø14LGØ657–A Ø14GPØ657–A
D1
(YE)
D22
ENABLE
J3ØØ
(OR)
TIMER
TS
(WH)
(YE)
S8
(PU)
T
(WH)
TIMER
DIRECTION
J1
RELAY A
RELAY B
(RD)
MOTOR
3
FAILSAFE
(GY)
X1
E2
B2
D25
D24
D26
D27
(YE)
D1
(RD)
C2
MID
D35
2
(WH)
(PU)
D36
OLS
CLS
SLS
MID
C54 (YE)
(OR)
MRT
(GY)
C77
RADIO
L5
L1
D16
C73
R29
P6
U1
P4
E1
C71
K3
D3Ø2
C78
P7
C11
(BK)
(PU)
L3 L2 L1
COIL COIL
+24 VAC -24 VAC See Motor
Connections
(YE)
(YE)
(OR)
(WH)
(RD)
(GY)
(YE)
COM COM
NO NO
OPEN L/S NC NC
CLOSE L/S
R1 R2 R3
1 2 3 4
(WH) Radio
(YE)
COM (RD) RPM Board
NOTE: Lock Sensor is provided on Models BYPASS NO
NC
DJ and DH only, red wire from main harness L/S NC
NO
SAFETY L/S
connects to NC on Bypass L/S and to NO on (WH)
COM
16
LOGIC BOARD
Ø14LGØ657–A Ø14GPØ657–A
R31
P4
C3Ø
D8
E1
C18
U7
Auxiliary Board R29 D31 Motor Direction
Connections D7 Jumper
C11 D6
D5
D3Ø2
X1 P1Ø C25 D4
C17
Single Phase &
24V Three Phase Jumper
U1
K3 AC 14
Programmed Chip POWER
24V
AC 13
D19
J1 J3ØØ TIMER TIMER Maintenance Alert
DEFEAT DEFEAT 12
OLS D25 System Button for
R8 D17
Programming
REV
STD
CONTACTOR/3 PH
CMN 11
SINGLE PHASE
MID D24 MAS D28
DIRECTION
Maximum Run SLS D26 MOTOR MAS 10
Timer Button 4 D23
D16 Open Button
CLS D27 EYES
EYES 9
D15
P7 MRT MID TIMER D1
EDGE Close Button
D22 OPEN EDGE 8
Radio Learn Button D2Ø
TIMER
RADIO 1 2 3 ENABLE
D36 OPEN 7 Stop Button
CLOSE D21
RELAY A
Mid Stop Learn Button CLOSE 6
STOP D13
C77
RELAY B
D35
STOP 5
T TS
C73 CMN 4
Timer to Close E2 FSTS
C54
2
SBC
C71
L5
B2 PROG
FAILSAFE (B2 C2 D1 E2)
S8 NON FAILSAFE D14
SBC 1
P1
F1
P6 D34
17
PROGRAMMING
LOGIC CONTROL PUSHBUTTONS OPEN, CLOSE, STOP SELECTOR DIAL
Open, Close and Stop buttons are mounted directly on the logic
board. Thus, making it easy to program as well as have door
control at the electrical box. Either the stop control or a jumper
must be wired between terminals 4 and 5 for the on board push
buttons to function.
NOTE: Refer to logic board illustration on page 17 for all
component locations. Before programming the logic board, set
the operators open and close limits. LEDs on the logic board are
provided to assist setting the limits. As each limit is activated the
corresponding LED will light up. The abbreviations are Open
Limit Switch (OLS), Close Limit Switch (CLS) and Sensing Limit
Switch (SLS). Refer to page 8 for limit switch adjustment
instructions.
FAILSAFE SWITCH
18
PROGRAMMING
FAILSAFE WIRING TYPES B2 Failsafe Same functions as B2. Self Monitoring safety device
TYPE must be installed to operate door for each of the
following failsafe wiring types. See Self Monitoring
TS Momentary contact to open, close, and stop with Safety Device Options. Compatible with 3-Button
open override and Timer To Close. Every device that Station, 1-Button Station and 1- and 3-Button
causes door to open, including a reversing device, Remote Controls.
activates the Timer To Close. Auxiliary controls can
be connected to open input to activate the Timer To
Close. If the timer has been activated, the open D1 Failsafe Same functions as D1. Self Monitoring safety
button and radio control can recycle the timer. The device must be installed to operate door for each of
stop button will deactivate the Timer To Close until the following failsafe wiring types. See Self
the next command input. The Timer To Close will Monitoring Safety Device Options. Compatible with
function from the programmable mid stop with this 2-Button Station and 2-Button Remote.
wiring type. Compatible with 3-Button Station,
1-Button Station and 1- and 3-Button Remote E2 Failsafe Same functions as E2. Self Monitoring safety device
Controls. (NOTE: Requires self monitoring photo must be installed to operate door for each of the
eyes to operate.) following failsafe wiring types. See Self Monitoring
Safety Device Options. Compatible with 3-Button
T Momentary contact to open, close, and stop, with Station and 3-Button Remote.
open override and Timer To Close. Every device that
causes the door to open, except a reversing device,
activates the Timer To Close. Auxiliary controls can SELF-MONITORING SAFETY DEVICE OPTIONS
be connected to open input to activate the Timer To
To use the operator in any of the Failsafe wiring modes, or Timer
Close. If the Timer To Close has been activated, the
To Close wiring modes (TS, T, FSTS), a self monitoring safety
open button and radio control can recycle the timer.
device or CPS3 card with photo eyes or safety edges must be
The stop button will deactivate the timer until the
installed.
next command input. The Timer to Close will
function from the programmable mid stop with this RECOMMENDED SELF-MONITORING SAFETY DEVICES:
wiring type. Compatible with 3-Button Station, CPS-L NEMA 1 Direct Connect Eyes
1-Button Station and 1- and 3-Button Remote CPS-LN4 NEMA 4 Direct Connect Eyes
Controls. (NOTE: Requires self monitoring photo
eyes to operate.)
IMPORTANT NOTES:
1. External interlocks may be used with all functional modes.
FSTS Momentary button contact for open, close and stop
programming. Radio controls allowing open, close 2. Auxiliary devices are any devices that have only dry contacts.
and stop. User set mid stop. User set Timer To Examples: photocell, loop detector, pneumatic or electrical
Close. The single button station opens the door to treadles, radio controls, one button stations, pull cords, etc.
the full open limit bypassing the mid stop and 3. Open override means that the door may be reversed while
activates the Timer To Close, putting the operator in closing by activating an opening device without the need to use
TS mode until the door reaches the down limit, or the stop button first.
is stopped in travel. At which time the operator
enters the B2 mode. Compatible with 3-Button
Station, 1-Button Station and 1- and 3-Button
Remote Controls. (NOTE: Requires self monitoring
photo eyes to operate this feature/wire type.)
19
PROGRAMMING
STANDARD SINGLE BUTTON REMOTE CONTROL
Built in 3-channel, 315MHz radio receiver allows you to add WARNING
as many as 23 Security✚® remote controls or dip switch
remote controls. To prevent possible SEVERE INJURY or DEATH, install reversing
sensors when:
PROGRAMMING REMOTE CONTROLS • The radio is used.
CAUTION
STANDARD SINGLE BUTTON REMOTE CONTROL • The 3-button control station is out of sight of the door.
1. To enter programming press and release the RADIO button on • Or ANY other control (automatic or manual) is used.
the logic board (LED will light). Reversing devices are recommended for ALL installations.
2. Press and hold the remote control button until the LED flashes
rapidly, then release remote control button. The LED will then
remain on solid after releasing the button. Repeat to add NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications of this
additional remote control(s). receiver and/or transmitter are prohibited, except for changing the code setting or replacing the
battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
3. Press and release the RADIO button to complete the Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2) this device
programming. The programming mode is exited if no activity is must accept any interference received, including interference that may cause undesired operation.
performed within 30 seconds.
NOTE: Single button remote control is not supported with D1 and
E2 wiring modes.
AVERTISSEMENT
SINGLE BUTTON REMOTE CONTROL PROGRAMMED
AS A SINGLE BUTTON CONTROL (SBC)
This function programs a remote as a wireless single button
ATTENTION
control.
In B2 mode, operation is OPEN/STOP/CLOSE/REVERSE/STOP. Ø14LGØ6
P4
In C2 mode, operation is OPEN/STOP/constant pressure to
CLOSE/STOP on release. E1
U1
start/refresh only, bypassing a programmed Open Mid-Stop. K3
1. Press and release the RADIO button on the logic board (LED
will light).
2. Press and release the SBC externally wired button or TIMER on OLS D25
RADIO
REV
the logic board (LED flashes rapidly and then remains on MID D24
solid).
SLS D26
3. Press and hold the remote button until the LED flashes rapidly.
The LED will then remain on solid after releasing.
ADVERTENCIA D16
CLS D27
P7 MRT MID T
4. Press and release the RADIO button on the logic board (LED
flashes rapidly and then turns off). The programming mode is
exited if no activity is performed within 30 seconds.
PRECAUCIÓN RADIO 1
D36
2
RELA
NOTE: Requires self-monitoring photo eyes when using constant
pressure to close (wiring C2, D1 and E2 ). C77
RELA
D35
ERASING REMOTES
C73
Press and hold the RADIO button on the logic board until the E2
C54
e r
C71
L5
B2
FAILSAF
P6
20
PROGRAMMING
3-BUTTON REMOTE CONTROLS REMOTE CONTROL PROGRAMMING FEATURE
Your 315MHz Security✚® or dip switch remote control can be Program Remote Controls from the 3-button control station
programmed to operate as a 3-button wireless control station: (3BCS).
the large button will open the door, the middle button will close Requires Firmware Version 4.6 or higher and a 3BCS with the
the door, and the third button will stop the door’s movement. MAS connected to the control board.
You may set up this feature as follows: This feature allows the user to add additional remote controls from
1. To enter programming press the RADIO button on the logic the 3BCS. By default the remote control learn option is off. NOTE:
board (the RADIO LED will light). Requires access to the operator electrical box to enable or disable
2. To program the OPEN button to a remote control press the this feature.
OPEN button on the logic board. The RADIO LED will flash and To turn this feature on:
then stay on solid. Then press the corresponding button on the 1. Turn the SELECTOR DIAL to PROG.
remote control. The RADIO LED on the logic board will flash, 2. Press and release the RADIO button. The RADIO LED will be lit.
this confirms that the remote control has been programmed.
3. Press and release the MID button. The RADIO LED will flash
(By programming the remote control you use 1 channel of the
quickly 6 times.
23 channels on the radio receiver.)
4. Press and release the RADIO button. The RADIO LED will turn off.
3. To program the CLOSE button to a remote control press the
CLOSE button on the logic board. The RADIO LED will flash 5. Return the SECTOR DIAL to the desired wiring type.
and then stay on solid. Then press the corresponding button To add remote controls from the 3BCS:
on the remote control. The RADIO LED on the logic board will 1. With the door in the fully closed position (close limit activated),
flash, this confirms that the remote control has been press and hold STOP.
programmed. (By programming the remote control you use 1 2. While holding STOP, press and hold CLOSE.
channel of the 23 channels on the radio receiver.) 3. While holding STOP and CLOSE, press and hold OPEN.
4. To program the STOP button to a remote control, press the 4. Release all three buttons once the MAS LED has lit.
STOP button on the logic board. The RADIO LED will flash and 5. Learn a remote control by one of the following methods:
then stay on solid. Then press the corresponding button on the
a. Programming a standard single button/single function remote
remote control. The RADIO LED on the logic board will flash,
control, push and hold the remote control button until
this confirms that the remote control has been programmed.
the MAS LED goes out. Repeat steps 1 through 4 to add
(By programming the remote control you use 1 channel of the
additional remote controls.
23 channels on the radio receiver.)
b. Programming a 3-button/three function remote control
5. After learning remote controls press the RADIO button on the
(open/close/stop), first push the button on the 3BCS (example:
logic board (LED will turn off). NOTE: If no activity within 30
OPEN) and then press and hold the button on the remote
seconds the radio will automatically exit programming mode.
control (example: large button) that you want to correspond
with the selected (example: OPEN) command until the MAS
Ø14LGØ657–A Ø14GPØ657–A
P4
C3Ø
E1
C18
U7
R29 D31
D7
C11
D3Ø2
X1 P1Ø
C17 C25
D6
D5
D4
To turn this feature off:
24V
U1
Open D22
D1
EDGE
OPEN
K3
POWER
AC
24V
14
1. Turn the SECTOR DIAL to PROG.
OPEN D2Ø D19
AC
TIMER
13
2. Press and release the RADIO button. The RADIO LED will be lit.
J1 J3ØØ TIMER
DEFEAT DEFEAT 12
OLS D25 D17
R8
REV?
STD?
?
CONTACTOR/3 PH ?
CMN 11
SINGLE PHASE
4
D16
CLS D27 EYES
EYES 9
CLOSE
quickly 3 times.
D15
P7 MRT MID TIMER
STOP D13 D22
D1
EDGE
OPEN EDGE 8
Stop RADIO 1 2 3
TIMER
ENABLE
D2Ø
OPEN 7
4. Press and release RADIO button. The RADIO LED will turn off.
D36
CLOSE D21
RELAY A
CLOSE 6
STOP D13
C77
RELAY B
STOP C73
T TS
CMN 4
E2 FSTS
C54
C2
C78
®
2
SBC
C71
B2 PROG
P6
L5
FAILSAFE
S8
(B2 C2 D1 E2)
NON FAILSAFE D14
P1
D34
SBC
F1
1
FACTORY DEFAULTS”) will also disable this feature. The remote
controls will still be learned.
21
PROGRAMMING
MAINTENANCE ALERT SYSTEM (MAS) SELECTOR DIAL
Feature: An internal cycle counter will activate a flashing LED on
the 3-button control station when the preset number of cycles or
months has elapsed (whichever occurs first). Setting this feature
is optional. By default this feature will never activate. Logic 3.0
operators incorporate a self diagnostic feature built into the MAS
LED. In addition to indicating when routine maintenance is due,
the MAS LED can be used to troubleshoot some problems with
the operator.
Benefit: The Maintenance Alert System (MAS) assists the Operation will vary
installing dealer in setting up a routine maintenance program. depending on
wiring type
Once programmed, the MAS notifies the end user (with a flashing
LED on the 3-button station) when a preset number of
cycles/months has elapsed and scheduled maintenance is due.
To Program:
1. The Maintenance Alert System (MAS) assists the installing
dealer in setting up a routine maintenance program. Once
programmed, the MAS notifies the end user (with a flashing
LED on the 3-button station) when a preset number of
cycles/months has elapsed and scheduled maintenance is due. 3-BUTTON STATION
2. Close the door.
3. Turn the selector dial to PROGRAM. Maintenance
Alert LED
4. Press and release the MAS SET button. OPEN
Special Notes about MAS: A 5th wire must be run to the control selector dial to DIAGNOSTIC and press the MAS button. The
station to activate the MAS LED. The MAS LED on the logic board OPEN button LED will flash once for every 5,000 cycle increment
is always enabled. When the operator is serviced after the MAS programmed and the CLOSE button LED will flash once for every
LED has started to flash, repeat the setup procedure to program 3 month increment programmed.
in the number or cycles desired until the next service visit OR To view how many cycles have elapsed since the last time the
press and hold the MAS button for 5 seconds in the PROGRAM MAS was programmed, set the selector dial to “Diagnostic” and
mode to reset the MAS with its current programmed value. To press the “MAS” button. Press the OPEN button; the OPEN LED
disable the MAS, follow the programming procedure above and will flash once for every 5,000 cycles that has elapsed. Press the
press the STOP button to reset the counter to zero. Every time CLOSE button; the CLOSE LED will flash once for every (3)
the operator leaves the close limit is counted as one cycle. months that has elapsed. Press the MAS button to exit.
To view how many cycles are programmed into the MAS, set the
22
PROGRAMMING
OPEN MID STOP
Feature: The mid stop feature is to open the door to a preset point
prior to the fully open position. SELECTOR DIAL
Benefit: The door opens to a midpoint between open and close
reducing heating and cooling costs. The door will not cycle fully,
providing longer door and operator life.
To Program:
1. Close the door.
2. Turn selector dial to “PROGRAM.”
3. Press the “MID SET” button on logic board.
4. Press the OPEN button, wait until the door reaches the desired
mid stop height, then press the STOP button. Operation will vary
depending on
5. Press the “MID SET” button to complete programming. wiring type
6. Turn selector dial back to desired wiring type.
NOTE: A momentary open command will open the door fully from the
“Mid Stop” position. Once at the “Mid Stop,” photo eyes and other
safety devices will not open the door beyond the mid stop position,
except in E2 mode. The Timer to Close will work from the Mid Stop.
To clear the Mid Stop set the selector dial to Program and press and
hold the MID SET button for 5 seconds. The MID SET LED will flash
rapidly and turn off once the Mid Stop has been cleared.
3. Push the TIMER button and release (Green Timer LED will
belit).
4. Push the MID button and release. This turns on the Car
DealerMode. (The Green Timer LED will flash 6 times
indicating theCar Dealer Mode is turned on)
5. Push the TIMER button and release.
6. Turn the SELECTOR DIAL to the desired wiring type (TS or T).
NOTE: To disable the Dealer Mode follow steps 2 and 3, then
press the MRT button and release (The GREEN TIMER LED will
flash 3 times indicating that the Car Dealer Mode is off).
24
A U T O M AT I C A L LY L E A R N E D P R O G R A M M I N G
AUXILIARY REVERSAL SYSTEM / RPM SENSOR
Feature: This feature utilizes the RPM sensor connected to the LOSE OPEN
logic board to detect when the clutch slips and reverses the door
(clutch must be properly adjusted). In addition, the RPM
eliminates the need for a centrifugal switch on 1/3 and 1/2
horsepower single phase motors.
Benefit: The Auxiliary Reversal System reverses the operator
upon hitting an obstruction, preventing excessive door and RPM Sensor
operator damage. We require the use of safety devices for
primary safety protection. By removing the centrifugal for 1/3 and
1/2 horsepower single phase motors, the leading cause of motor
failures is eliminated. (Auxiliary Reversal System not applicable
on models GH and GT.)
Logic Board
NOTE: This feature is automatically learned and does not require
programming.
25
OPTIONAL PROGRAMMING
RED/GREEN WARNING LIGHT CARD TIMER SETTING RED LAMP HOLDER RECEIVES POWER
Feature: The Red/Green warning light card flashes a warning light
Timer setting equals Activates when the door closes and until
for 10 seconds prior to the Timer to Close activating the door to
close. zero close limit is activated
Benefit: Advanced warning of the door closing helps prevent Greater than 10 10 seconds before door starts to close
traffic collisions with the door. seconds and until close limit is activated
Light Control Module Operation: The green lights on the OPTION
Less than or equal to Activates when the door reaches the
BOARD will turn on if the board is seated properly and the power
10 seconds open limit or mid stop
is on. When the door reaches the full open limit or mid stop, the
timer circuit and the green lamp holder will be activated. (Green The red lamp holder receives power
lamp will not be activated if timer setting is less than 10 when the door opens and remains
seconds.) The red lamp holder will receive power as indicated at activated if the door is stopped manually
right. before reaching the mid stop or the open
Requirements: Must have the LiftMaster Red/Green warning light limit
kit RDGRNCARD and must have at least one of the following
safety devices attached: CPS-L, CPS-LN4 or CPS3. See
Red/Green warning light instructions for further details.
26
MAINTENANCE SCHEDULE
For use with Maintenance Alert System.
Check at the intervals listed in the following chart:
27
ADVERTENCIA
TROUBLESHOOTING
DIAGNOSTIC CHART
The logic board has several LEDs to assist in the installation and troubleshooting of the operator. The following chart should assist in
verifying the operator is functioning properly. Turn the selector dial to DIAGNOSTIC to keep the door from moving while
troubleshooting.
Stop Green Indicates a closed circuit between common and terminal 5. Pressing stop should turn off this LED.
Open Yellow Indicates a closed circuit between common and terminal 7. Pressing the open button should turn
ON this LED.
Close Yellow Indicates a closed circuit between common and terminal 6. Pressing the close button should turn
ON this LED.
Eyes Green Solid on indicates photo eyes learned. Flashing indicates photo eyes need to be connected or obstructed.
Solid off indicates no eyes learned.
Timer Defeat Yellow Solid on indicates a closed circuit between common and terminal 12. Timer to close will not close.
OLS Yellow Pressing the Open Limit Switch should turn ON this LED.
CLS Yellow Pressing the Close Limit Switch should turn ON this LED.
SLS Yellow Pressing the Sensing Limit Switch should turn ON this LED.
Edge Yellow Indicates a closed circuit between common and terminal 8. Pressing the edge should turn ON this LED.
Mid Stop Yellow Solid on indicates door is stopped on up or down mid stop. Flashing indicates MID STOP is being set.
Timer Enabled Green Solid on indicates TIMER is programmed and will activate from open or mid stop position. Flashing
indicates Timer is counting down and door will close after preset time.
SBC Yellow Indicates a closed circuit between common and terminal 1. Pressing the single button control station
should turn ON this LED.
MAS Yellow Indicates the Maintenance Alert System has been activated or an error code has been triggered.
Relay A Yellow Indicates open or close command has been given to the motor. LED turns on when OPEN/CLOSE button is
pressed.
Relay B Yellow Indicates open or close command has been given to the motor. LED turns on when OPEN/CLOSE button is
pressed.
28
TROUBLESHOOTING GUIDE
FAULT POSSIBLE CAUSE FIX
THE OPERATOR WILL a) No power supply ➤ Verify primary line voltage from power source.
NOT RESPOND TO ANY b) Operator control station is wired wrong ➤ Use the OPEN, CLOSE and STOP LEDs to help check correct wiring.
COMMANDS Verify that the board is accepting commands by using the onboard
station. Green light next to stop button must be on.
c) Interlock switch is activated ➤ Check Interlock(s). If more than one external interlock is present they
must be wired in series.
d) Dial still in programming or diagnostic ➤ Set dial to desired wiring type.
mode
e) Motor is malfunctioning ➤ Verify proper voltage getting to the motor (Check motor name plate).
f) Motor thermal overload tripped ➤ Check for obstructions and verify the door moves freely. Cycle operator
in constant pressure one full cycle open and close to reset fault. Check
to see if motor is hot. Allow motor to cool before attempting to move
door.
g) Failsafe switch is activated requiring ➤ Move switch to non-failsafe or connect a failsafe sensing device.
photo eyes
h) Off Board relay may need to be ➤ When the OPEN or CLOSE button is pressed, Relay A or B LED should
replaced see wiring diagram turn on and the door should move in the corresponding direction. If
Relay A or B lights and the door does not move, off board relay may
need to be replaced (see wiring diagram Off Board Relays).
i) Possible accessory malfunction ➤ Disconnect all devices, reattach them one at a time testing for a failure
after each one is replaced.
j) Possible logic board failure ➤ Replace logic board.
POWER LED IS NOT ON a) Loose secondary wiring connections ➤ Repair or replace connections or control transformer.
or a faulty control transformer
b) Logic board failure ➤ Replace logic board.
c) Interlock switch ➤ Check interlock(s).
STOP BUTTON LED IS a) Control station not connected or wired ➤ Check wiring to control station.
NOT ON correctly
b) Interlock switch ➤ Check interlock switch(es) for continuity.
THE DOOR WILL MOVE RPM sensor is not connected properly ➤ Check the RPM assembly for loose connections. Check that RPM wheel
ABOUT A FOOT THEN or may need to be replaced is turning when operator is running. Check for foreign matter blocking
STOP. AFTER STOPPING, optical lens.
ONLY CONSTANT ➤ Replace RPM sensor.
PRESSURE COMMANDS
WILL MOVE THE DOOR
THE DOOR WILL MOVE The Maximum Run Timer is not set ➤ Manually reprogram the Maximum Run Timer (page 25).
MOST OF THE WAY correctly OR reset the factory defaults (page 26).
TOWARDS A LIMIT THEN
STOP. AN EXTRA OPEN OR
CLOSE COMMAND IS ABLE
TO GET DOOR TO
COMPLETE CYCLE
THE DOOR WILL OPEN There may be a Mid Stop set ➤ Check to see if the Mid Stop LED is on. Clear the Mid Stop by turning
SOME BUT NOT the selector dial to program. Press and hold the MID STOP button for
COMPLETELY. AN EXTRA 5 seconds. Return dial to desired wiring type.
OPEN IS ABLE TO GET THE
DOOR TO OPEN
COMPLETELY
THE DOOR WILL OPEN BUT a) The photo eyes, edge or other sensing ➤ If the on board EYES LED is flashing, the photo eyes are misaligned or
WILL ONLY CLOSE AFTER device is obstructed or activated not connected. Remove any obstructions, check the safety device wires
A FIVE SECOND DELAY for continuity and shorts.
WITH CONSTANT b) The logic board thinks that the direct ➤ Unlearn the photo eyes from the memory by resetting factory defaults.
PRESSURE ON THE CLOSE connect photo eyes are attached and
BUTTON blocked
c) Failsafe switch set ➤ Slide switch to Non-Failsafe mode.
29
TROUBLESHOOTING ERROR CODES
Logic 3.0 operators incorporate a self diagnostic feature built into followed by a pause, an operator error has occurred. To view how
the MAS LED. In addition to indicating when routing maintenance many errors currently exist, turn the selector dial to DIAGNOSTIC
is due, the MAS LED can be used to troubleshoot some problems and press the OPEN button. To read out each individual error
with the operator. code (if more than one exists) press CLOSE. It is possible to have
If the MAS LED is flashing on and off rapidly, the Maintenance more than one error at a time.
Alert System has been triggered and the schedule operator The chart below can assist with identifying the flashes on the
service is due. If the MAS LED flashes 2 or more pulses in a row MAS LED.
E2 No RPM input during opening or closing The door only responds to 2 blinks Clutch is slipping,
constant pressure commands. adjust clutch, or verify RPM
sensor connection or replace
RPM sensor.
NOTE: To relearn the RPM
sensor, move the door with a
constant pressure command.
The door will stop once
relearned and normal
operation will resume.
E3 (MRT) Maximum Run Time timed out The door stops before reaching 3 blinks First check Operator
the desired time. for any faults (i.e., Bad Limit
switch), manually learn Max
Run Timer (page 25)
OR reset factory defaults
(page 26).
E4 Obstruction sensed on closing Operator will be in the OPEN 4 blinks Cleared by removing
position. obstruction or realigning
photo eyes and giving a close
command.
E5 Stuck key button pressed for greater than Stuck key on 3-button station 5 blinks Stuck key must be
2 minutes. will not respond. unstuck before it will be
recognized as an input.
E6 Rotary dial in invalid position for greater The door will not respond to 6 blinks Rotary dial must be
than 30 seconds. the 3-button station or any set to a valid position.
other input.
E7 Failsafe Safety device faulted or not Normal operation (5 second 7 blinks Cleared when safety
connected for greater than 2 minutes constant pressure override device is cleared or
required to close). connected.
E8 Brownout Detected Operator will run as long as 8 blinks 1. Check AC line for
enough power is present. voltage.
2. Check transformer
secondary for low voltage. To
many accessories may be
connected to the transformer.
E9 Motor movement at invalid time Operator will continue to Flash on start Check relays and the
function normally for 5 operations of movement drive circuitry to insure
and then default to a constant that they are turning off.
pressure mode. Operator must run correctly
for two starts for the error to
be cleared.
NOTES: Error codes take priority over normal MAS LED operation. Error codes will repeat on the MAS every 1.5 seconds until cleared.
There may be more than one error present, but only the highest priority will flash. If the highest error is cleared, the next highest will
flash. All errors self-correct when the corrective action is taken and a reset is not needed.
30
TROUBLESHOOTING RADIO FUNCTIONALITY
The error codes will display at the radio LED.
NOTE: Radio receiver is compatible with 315MHz remotes
R2 No response from the remote No LED Cannot recognize remote - Replace battery - OR -
activity A weak signal caused by a eliminate interference - OR-
discharged battery or outside obtain a qualified remote.
interference with the
radio - OR - the radio
being learned is not compatible
with the operator.
R3 The remote cannot be learned Radio LED Cannot recognize remote - Replace battery - OR -
turns off after A weak signal caused by a eliminate interference - OR-
30 seconds discharged battery or outside obtain a qualified remote.
interference interfering with the
learn process - OR - the radio
being learned is not compatible
with the operator.
R4 The remote cannot be learned 2 Blinks No free records - Erase all learned remotes
A user enters RADIO function and re-learn the desired
learning mode but there is no remote.
space left to add another remote.
R5 The remote cannot be learned 3 Blinks Duplicate remote - This remote already has a
A user enters RADIO function function associated with it. To
learning and selects the function change the function, erase all
to be learned. When the remote learned remotes and
button is pressed for learning, a re-learn the desired remote.
search reveals that remote
is already learned.
R6 Cannot close via constant pressure in IR LED flashes No safety device present - Obtain direct connect eyes or
C2, D1 or E2 modes. A safety device is required to a CPS3 device - OR - change
close via constant pressure. to a mode that does not
require constant pressure.
31
ELECTRICAL BOX
6 3
5
9 10
K2 (K72-12515-1)
7
11
K1 (K72-10047-1)
32
ELECTRICAL BOX LOGIC (VER 3.0)
For replacement of electrical box, motor or brake components be sure to match model number of your unit to kit number below to
ensure proper voltage requirements.
33
MODEL T
22
19
20
21
18
K4 (K72-12508
K72-12509)
12 18
K5
K5 (K75-12870) 13
5 11
12
14
16
K3
15
17 23
3
10
8 5
6
9 K1 (71-B120
71-B240)
K3 (K72-12507
K72-12506)
K2 (K75-10177)
34
REPAIR PARTS KITS - MODEL T
35
CONTROL CONNECTION DIAGRAM
IMPORTANT NOTES:
1. The 3-Button Control Station provided must be connected for operation.
2. If a STOP button is not used, a jumper must be placed between terminals 4 and 5.
3. When adding accessories, install them one at a time and test each one after it is added to ensure proper installation and operation
with the Commercial Door Operator.
3 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER AND STOP BUTTON
STANDARD 2 OR MORE KEY LOCKOUT
10 7 6 4 5 10 7 6 4 5 10 7 6 4 5
(RED)
(RED) (RED)
Open Open
Open Open Maintenance
Maintenance
Alert LED Close Alert LED Close
Maintenance
Close Close
Alert LED
Stop
Stop (WHITE)
(WHITE) (WHITE) Stop Stop
Keyswitch
D1 & E2 D1 & E2
MODE ONLY MODE ONLY
Open Open Open
Sensing Device
ONE 2 OR MORE
All Wiring Types
©2008, The Chamberlain Group, Inc.
01-19458J All Rights Reserved