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Broaden 20your 20heat 20exchanger 20design 20skills PDF
Broaden 20your 20heat 20exchanger 20design 20skills PDF
Heat Exchanger
Design Skills
i .adi.r CEP ini.k .overd vis.osi+ vnco6 Huids !r fuch ber
basir d'enal dsisn ot sheLL r.r handhd oi ibe sbeLLlde Tnh is he
After masteing rMrtrbc hcd er.hrger (ru\e a..isid..ably higher hefi nsfer
(sTHEj ilr. Here, re .oerli.e,t ch b€ obrained d rhc shell
the basics of LdL d sonc of rhc more adv .ed 'xkc,
ssucs side rhxn on rh. rubeside. du ro rhe high
i. er.hlngcr dcsiln cr rurbulenc..'t.lre high dr liicoJiry ot
shell-and-tube heat \h. srde md rubcsidc utrnk. us oftrrut rhe 3tr1d. rhc lrlaler rbe ditr4nle br
!id. sl'elh. ovddesig ( md louling r\eeD dr sl'cllside md rob.sidc hd
exchanger design, fmsf{ coeflicicna A laege€d rubr
lO,our pftfttr is supenor ro $ ii liie
jo 're read! to pdrem, rs n Prcmo€s moErulbtrtcrce.
tackle the adwnce.d
T[i n vqr sp!.iilized hcer or hed
a cor.siren6s, lt rhe noie .onosiYc
rrhxne$daign lnn ri ma where.on ntrid soi rhc tub*ide, orly lne rub.sidt
id&lhlc rxFnrn.c npdiddy usetul lomponenls ('ubcs, chanDel and .h,iiNt
topics cowred For n$y sc i.cs. rhe allm ,otr or lorer, lroarinB rQd coyei md rub.side
sides n quire { iShrforumd. For eram rubshed rrt d&d ro be of supenor
here: allocation of ph, ror .@liiB or.odd.n:ing hrdmc& msrrrurgr How.vei f &e mor com.
bons. .ooliiE wdu is invd$ly plk.d sire rluid G on $e shenside. dre shc|.
shelkide and insnb rhe rlbci llis is becaure.oori'rg shel cov.r, l]oanns head covdr, md
tubeside f ids, wdrr ir lolline, ind n n ernrb clsi
rh. iiside ol r$es rhm the oubide Ho*-
sher:side frcc ot dre tubesher a eeLl as
rhe rb€s mun b€ of $e superior hcld.
use of muwlx evc( sl'ould thc pu.ss steam be com. lurgr Cbany, 6e .on ol the k(.r bod
sive rid Elunc l]rc use of m erFirivc er.hrstr will b. bishe' ta$u,ling i dcn-
shells, overdesign, dloy nccl. on. mui conside. syi.chin! rical .oninclion pranean such r
rhc fluid dl@ltion. becaus ir dre com. nDibf ol rubes, rubc dibd*. tube
and fouling. sivc ltcam is on Ine shenside. borh rhe nhi.kncss. rub€ r.ng!h. and shelt di$ne,
rubes and rte shell * l need ro bc made te, Thercforc, rh. dor! cotrosive fluid is
p'rrsrably placed on rhe rubeside.
whsi dehi.ing &e allo.lion ol Foultng rendenq. The not looling
sids, rhu osineernu{ coNidei flu n prefenbly rou€d &mugb Lhc
rub.side. Be.lusc deE n moE dead
sprces oo rhe shEllside $m on dE rubc
side. rhe shcllside x moE sus€pribte ro
lourrng FunhemoE. aner routitrg builds
uproacenain lcrel ir bsom* n.c6sary
. rssrsd , 35
lr,,( de!g' f*i,q rd uo{ d.
J\. . n! I nft priru!rLt rJt!
ryox€tu ! Ll !' heLk 0N
n'r m i hP hsxLl
lor r LI mrh bdmesr.
-, uttt.. .t'.,'.1" .-i
/
m".."rr_., tu '..,
r,,4:
r n . h9r .r \ firr_. Lhc
-" r,.,i, .
lL!.] l !Uerrd!!.,
, o(m! ]
r]]r']ro], lr l
'T3hh
'n,"' ou't,'"g,,"'..o|,.u..i ]
'tr!'r]l.r!f,fl!.,i0.bJh
!tur n !,.. r! tl]r hr ,! \!
u 'rr.
. \\,rrHVcOlstunn.,. tutr
,:rf I i(r,!tu, rlLl \heltLl
':'o, n]N.u,!nr
u,$rr p. r.., p rcL L'ri ,he
f\ tr n9 in h: rou h! tr tuN{i !i i
nryes|*'IF.trpt]lfL]rnfn " '', r,. ,1". l , t..''.' i-
,"r u,. * +.a ,u. p
"4
"
s" k",r ,_t_ -"
"r_FD
rlf,rr ,ilirre. <, ,i! ao
rub*h.dc be mrdt or {J ns nerl drir l,rtrdling.rF[Li.!. Ln lrrye r qtr rc ..nn.i for hrl re.orery trtl
. ARsrs . 37
Not,1,,r !.Lil :tr., orr fltiinl.
,h.,,,,,,",i..,.,,!,,,,,,..",.,1,.,
u\ rf \l.ilicLt, lib. ]
lh!rmd!!id(dllyhltd'tdL/hnI'
' dd$ 39
rr:r dL!er. iP|r rrrnlrdr j:]. jl
rrd itr oL rd rsrr.rm im b.,f
ll]! 5ht]l\ |DulL] t]j.c
. n lk oLda me .sl. ,; .
Rnii! \!!c ir.nLr nror i,r bdh
1r! rr.,r te\iq, b !n;'!,r r
Orcrdesisn on pedannxnle i\ sn ou! consquenr . r {ouli.! rh.n LD lluer* th. desto! olrriotrs mod*
dedl! morc \igniicanr dn.,ni.s crcN in thelmrqisunce rd deF of tourlig nre nr.s ol ch. ! re
rul rhxn orerdsign on su,rr.. mr lr by rdudion in di.nil pelfom.nft rd'otr mc x srorg ft'.clor of rm
\vh.i a bed excharce is lirai our ot pemrur rtrrere sottrbititr, lrlrs Gds
cblnsu mr be .{|cd&l ro Frlonn *.i.e to.dr ig iLniDr:nrhLrb€ *hok solub try dcferfs ui.h iD
H.{ erchaieer s i.e\ aE osuslh .aL se ot rhe rdu.eJ rhrDqhp( due rn ftrrtrg rmFnue) core od ot so
rulion aM depo{on rhe hed hi!tu
surfi.e shcD .he iihratue teno
ruie n saEr {hm $ttrh i r; r
aiofotrlin! n a hidjon ot .dt
!rc*thftre. *hich i'rrears nnor
I n.kri.t o[ onnhdu) ont
i!r/i.? 16, rh rc!-qhne. !!
blline iuclea or. rdiDenrarior. ;nd
.he *irkjn! Eddency of deDosn! insid. rube! by rhe \c.du i.riotr of
rhus. oush $.rms ;dd ro r;ur h, AUow\umcitnr hNrFn aor Dn\
sn2ll tuugh pdict.s otr lne tube Na11
mo'? ruaJity than p.lishcd sDfa.er sun dmp. whenh-\) roltrn!; r,
t.,prEd, it voold b€ risc 6 hi!.
When STtlE. nusr b6 otod
{her (here ft vmoB mode\ ot Iout_ strfficLe marsjn {ray t0-]0E, be.
Ar dfcused e,tic, tor eaier .rcfl' rhe ruow$k ard crtcurared
i'u 6 \rll as rvenl tdom rl( dd- truinr.aice, rhc di&& srcmr shoutd
nif. de desEe or dr vriour nodA vllue! oI p.esoft dmp The idea i: rl
be tuded rhmugh $e tubes 6e.s4c
ot fo iDs, |rcddi.3 rhe e{3nr or tr ssier ni ck', lne insidc rnh $e
ir trmr €(h g('o of(r.ir n d!
Jbtrlii! n exremelr diftculr CoiR_ ouride.t rube\ 1ii\ rcdues tuoo
J:n bruuthpu drn \rh lne m
d ns .o! riov$ei if the diit; u*
r qlairrule ippmLh rd Lttu" o nr.m n vx.ou\ s weD n
a r"u[ng rjrir $icknr< ;r
p4t erF.icnrt ror $e sctc.[oi of trnrally rhe .ase), phcti! ^ehki
foulitrs ft siJxnas tor ydiotrr rG.i..s
n insd. pioy 3 routjn! qirhe tu a;.oud tu
Ire Tuh!lr Er.h.nger M ur3du. rotrli',g in rms of qas drcmd rsn.
n \.o.i!,nrTFvqr\nd e,Fri This inc.Ns lne 6red con l.hus
L ki r'd rJn*s for \Mou_ jem\ en,y u rrk d,r rou n! re!;..
o!m€€l in deltkmtr: pM ,
Lh! o\ei
.D r('i Lt.o,lttr
' $h rlc iibJli!li!j-'n''hs\'A"lou
rm-! m$ v de!dc "R,
iis deD.\it buitds ur n *jI Edre th!
d$hs /, rnN \!r4 _hould h! or n roddb?rdiDd
i, n 6.n baed r/iUn rruJ up€€Ln! ' Ld r.'tls
mt d $hi, i;.\,.,.._"
top }ca od cons.lue.dy i.cE* djc
i\qrb4r' r pcstrrc drcp. ri n quic shishlfoF
v hsevcr J,Ldht( bc rdipkd r imrm,E bdn, h. srd ro 6slar $e rouliq Esn@..
bdh (r tr^ drrr flud m ,r: Llt! a fouliis taycr thjckras bv oi
O..ign to mlnimir. tou ng rubes rd drnr. iluid our dc dr 'mo
Aldrotrgh n n diitictrh ro dermtne
tub.s snb.'u m xppmpride $crnd c;du.
foulins Bisrmces accmrty, rhdr rc lviry ot de dcp6ir. ftis lill usudty
slad hc i. rhe @se or 0.r nD ro 1.0 nmi
quilnatrve s
{eli r oM Mossoph(ric ed rhemal d*i$ soft
rive mla of rhumb rh4 shou bc rol^ use lfg€r di'hder lubls, For a trTe haE a povhion ror $eirmm.
loyed ro mini' k rhe e\ienr orrdlin!. hear erchango se^,ice.
siyfli I smal t- .rdon olafoutirshy $i.knd*
U* nib€ iNft. wt€ 6i
\rrell d Jmrn:id
rhe(rore : che:D. lube 'ire-ffn
ins( (t-lsurc 3) rft d-ttord
s hc -chrs.r noue\er. rb: r; b itr.Far hd dNrer ceffciei;n
Fotrtins n ahavJ more nm sdes olrery smau dia,nere,.ubs art
noumdd i. derd spa.;s. rn \hdt;d. elrcmely diiit.trh b cle,j. coNe
side ruba i. hmina flon Ai i(tdrd
rube hcar exchm!4. rheE aF dead beieir n $ar tuse inens rduce tort
quunrt,:h.in (?0 nnn) and I rn l]5 i!rqelt ni Kof, \ hh uFrrlLl
str. Dn \hdt\id€ dJra!enl r! om) rub€s &c comnonly urd
€rh bJftir 'Itr dr* rr ..trdetrg rhn dr! pnr.r.d ruun4
"nd
spjle_ ,n. sddh'dimerer rub$ t', i.. ert j,
h ) nay be u\dd torcle rni.cs. epmdo. sd ;rcmde odiar ;;N
Hovevei rhm ,ru odrer rvE. or Mainlrin high retdty. A hirh
b*r erchajlf\ s.h d olr,r ;;n A rron die tub. {,:ll ro Inc ccnrei The
lcrcry sutprses a1l gDes ot fout.
m,ud,m@$ €
dmnle^ .dd s0i!t h i d.hoser\ ns Fof.@Lns qarr ad hvJrocr :hrnmc
,n shnh $tre ee no deiLl \Dd.A ind icd rd+{ dmc'en hj rn!tu\ld
boi q! d\ J fui mh \.1; \ .f oN€don bd rlsoniri'ni7d\ rho de
$h!h rhtr for knd tu hli rd ls l0 nts h s.nedlr
unrniutuEtl ptr e rccoomenled. posi.ion .l loulsb due r. ti. dh
lhr3!A hdt Lle,en ',I, preBth.j e\.
!r rnd
al.housh I 5 nts is p'rfembte whon
d,c nunbf of rubr pase\ mNt
turbrlcnce wift-fin i.rtu bave bee0
tenp*dure linirarions. Euidted bcd be dcmonsftten b Fduce tubeside roul
Llgh Ioa.hiereihn, a hiahr Dresurc n.qdfrnJu!:Jfoln!n}drJ!r
heat Achrt{s rlso miniDiz. foutinS ll be mc*$ry \les inR6n..A Addr oi, ihdi
n.I n i\ r$Jllt bdr. b enpLJl
l\. on-linP d.ann'q Pr.\.aL{ | tr\ o.. ftn \ ]rL]l j\ fl} lF.|jiL
h.trrlidrn $ I \orld li.l:ra d \ n 1r \hdlrrli l,.n rrn{!'riLi
rrrr br.: li Trrlu ni !,\ frr
i jr. arr,\.j, , ,lirh\ | Ll,. L\. 1r
0ilLF dfLliN li rlLidr bn\i\,{ L.r( xrd 1li ts.lbr.r md.lr\ 'r!
Ir$d bfl!\ trt r!n]r:d d[r!h rlr i!lf. i
r,'u m- Lrrrr rhnti$5
'luLLLI
r.Lli\ pen0d(dlr lli \udn! r b. rnuo).d l.tr rlr nr jJc rldr.
troi fre\r \ rir irlLlur o1 Iorln! rh. iuhi. is t|ilr inrison!. I 116r tr r..r!3rLr roLLl[! @
i6r oi ln drrngr lrftuLrLr t! rh. rrpl,(r,.,.1 . ir n! rrl
rll:ri$ r$rhi n r mrh hish{.1
tm. rr* nlrn n.irr.iJ. Nr. LlrdFr in rl* iik rtrxh orlhr ribf
'n ri
.5 Lh. (ol,ig L0 r! Li br iu r. M!*h{j{. R,, F,tr4lGrr D$13,
r.cougb,MJ''{dJ'nR4.5,.tq
IlLbm$ !n,,: r.Fri,ij (n.f,(
r0i i; \ s i!: rltr srLrL,l: ll.! i
r!.rr brdles rc r0r r.n$ rblr