Technical Specification for 1 x 500 KVA Diesel Generator System

for MCF Bhopal

1. SCOPE OF WORK.

Supply, Installation, Testing and Commissioning of 1 No. of 500 kVA DG set including
all accessories as per the detailed specifications. The System shall be inter faced with existing
Cummins make 3 x 500kVA DG sets to achieve final configuration of 4 x 500kVA DG set to
operate on Single/Parallel mode of operation
Make/Model Compliance
Make/Model of Engine: Cummins -500kVA - KTAA 19G10
Make/Model of PCC: Cummins – PCC 3100 or upgraded version
Make/Model of Alternator: -Cummins/Stamford– 625kVA

2. GEOGRAPHICAL DATA

Place: Ayodhya Nagar Bhopal. (MP)

Latitude: 22.3 deg N
Longitude: 77.3 deg E
Altitude: 572 M MSL
Max temperature: 48 Deg C
Minimum temperature: 5 Deg C

3. GENERAL REQUIREMENT
Compliance
The Diesel Engine shall be of ‘Generator set’ application type & shall
generally confirm to ISO 3046 / BS 5514 / IS 4722/1992 with amendments
respectively.
Prime power in accordance with ISO 8528 110% overload in accordance with
ISO 3046/1, AS2789, DIN6271 and BS5514
The engine operating with diesel fuel shall correspond to Grade No: 2D
Density 85 g/ liter as per ASTM D975 / IS 1460: 1995.
The engine shall have Cold starting capability up to 0 deg. C and shall have
capability to start directly to RUN speed (1500 RPM) without any interim
warm up speed (Idle speed). Smart starting control system to be provided

4. EMISSION
Compliance
To comply in accordance with ISO 8178 D2 – 1996 Mobile of
highway standard. Typical data under ideal / test condition to
be confirmed.

Emissions: gms/bhp/hr
NOx : to be furnished by the bidder
HC : to be furnished by the bidder
CO : to be furnished by the bidder
 Compliance
The Diesel – Generator set shall comprise of a Diesel Engine of
specified capacity, directly coupled to an Alternator of specified capacity
mounted over a common base frame with Anti-vibro-mounts (AVM pad as
recommended by Engine Manufacturer)
The diesel engine shall be of four stroke cycle multi-cylinder, water
cooled, turbo charged with after cooler, developing required BHP @ 1500
rpm under NTP condition of BS 5514 with an over load capacity of 110% for
one hour in any specified 12 hrs of continuous operation.

5. ACOUSTIC ENCLOSURE
SL.No DESCRIPTION Compliance
General
The enclosure shall meet the stringent noise levels specified by the
Ministry of Environment and Forest, GOI, as per notification no.
1
GSR 371 (E) dated May 17, 2002 and are to be certified for noise
levels of 75 dbA @ 1 mtr distance by the MOEF, GOI appointed
nodal agencies
Dimension
Shall be suitable for housing 500 kVA model engine with 625 kVA
2 Alternator with adopter box for Differential CT mounting and
terminations of Power Cables
To be furnished
Construction
Outer Body & Doors– 1.6 mm thick (16 G) CRCA
3 Common Base Frame – ISMC 250
Fuel Tank – 3 mm thick (10G) HR sheet Top & Bottom
Sound Insulation – 100 mm Thick Rock wool (64 kg / m3)
The acoustic is composite in construction & is a fully assembled
4
integral unit. A tough glass is to be provided for viewing the set
5 Base fuel tank to be supplied & located inside the acoustic enclosure.
The Acoustic enclosure parts will be powder coated after pre-
treatment process. The powder coating shade shall be ‘GENSET
6
GREEN’. The common base frame will be epoxy painted black
shade in colour.
7 Latest compatible Make & Model to be specified:
8 Govt. Approval details to be furnished

5.1 BASE FRAME

Compliance
The diesel engine & alternator shall be perfectly aligned & assembled on
sturdily fabricated adequately machined integral base frame made out of high
quality MS channels. The base frame shall be provided with lifting facility &
predrilled foundation holes for installation on anti-vibration mounting (AVM
pads).
 6. POWER COMMAND CONTROL UNIT

The general operating parameters of each generator set are to be monitored using the
state-of-the-art technology. It shall have the facility like monitoring, metering and controlling of
DG set with PC interface facility. The unit shall be environmentally sealed; solid state and
microprocessor based and shall have following minimum features.
Features Compliance

Make/Model of the PCC: PCC 3100 or Upgraded version to interface with the
existing 3 x 500 kVA Cummins DG set

Digital governing, voltage regulation, synchronizing and load sharing controls

Single/parallel mode of operation with existing Diesel generators with
PCC 3100.

Engine and Alternator protections

Amps entry protection for true alternator over current protection

Analogue and Digital AC output metering

Battery Monitoring system to sense and warn against a weak battery condition

Digital Alarm and Status message display

Gen. Set monitoring: Displays status of all critical engine and alternator and
Gen. set functions

Smart Starting control system: Integrated fuel ramping to limit black smoke,
frequency overshoot, to optimized cold weather starting

Advanced serviceability

Quality assurance to ISO

Dust, water and Oil resistant

Key type Mode switch

7.1 Accurate digital display of engine parameters

Digital Display of engine parameters Compliance
o Battery voltage
o Coolant temperature
o Lube oil pressure
o Engine speed
o Engine running hours
o Frequency
o Exhaust temperature
o AC Volts / Line to line & Line to Neutral
o AC Amps - 3 phase
o KW / KWH, PF and frequency
o %age governing and regulation (site settable)

7.2 Diagnostic and engine protections

Diagnostic and engine protections Compliance
o High coolant temperature (trip/alarm)
o Over speed (trip/alarm)
o Low oil pressure (trip)
o Battery Over/Under/Weak Volts
o Fail to start/crank,
o Sensor failure
o Low coolant level (trip/alarm)
7.3 Alternator protections
Alternator protections Compliance
o Over load / Over current / Short Circuit current
o Over and Under voltage
o Over and Under Frequency
o Earth Fault
o Reverse Power
o Loss of field/Excitation

7.4 FACILITIES
Facilities Compliance
o Manual Scan
o Remote start / stop
o Data link for communication with PC through an RS 232/485 port
for data logging and monitoring
o Panel lights
o Emergency Stop Push Button
o Power Command Control unit with RS 232/422/485 interface
along with GCM card, SLTA – 10 gateway module, interface
cables for each units and PC (cat – 5 cable) complete with all
required hardware's & PCC Software for windows to remote
monitoring / control The system should be commissioned at site by
qualified engineers and this will be put for burn test.

Note: This PCC to be interfaced with existing 3 Nos of PCC 3100 for parallel
operation of all the four DG sets. Existing DG set Make/Model: Cummins KTA 19
G4 with PCC 3100 and Stamford 625kVA Alternator. Required Relays/contactors
and interfacing cabling to be supplied and commissioned
8 STARTING
STARTING Compliance
Mode of starting: by electrical-24V DC motor powered by Starting Batteries.
Type: 24V DC Cummins Hi pulse(latest model) makes for generator application.
Batteries have to be charged by the inbuilt charger/External charger.
9. FUEL SYSTEM
External Fuel Tank: Capacity: 900 Liters (Optional) Compliance
Tank shall have inlet & outlet pipe connections with inlet and outlet ball valves,
filling cap drain plug, level indication, level sensor & floor mounting pedestal.
One more additional inlet should be provided with suitable Filter / Strainer. The
Fuel tank shall have 1180mm W x 900 mm D x 945 mm H (approx.) to suit
existing site room dimension of 1500 mm W x 1400 mm D x 2000 H with
sufficient clearance for operating valves and maintenance. 50-mm space clearance
shall be left at top of the tank for oil expansion and contraction.
Tank shall be painted with matching color of the Engine. The fuel tank
shall be graduated and calibrated vertically to the capacity of 950 ltrs along the
transparent level indicating glass/ polythene tube. Minimum of 40 graduations
shall be done by clearly marking the level.
The inlet fuel line to be connected to the existing fuel transfer pump. The
out let line to be connected to the Engine suction line or to the Fuel tank located
inside the Acoustic enclosure through ball valve.
11. SPECIFICATIONS FOR ENGINE
Sl.No DESCRIPTION SPECIFICATION Compliance
Engine model KTAA19-G10 with PCC
1 3100 or upgraded ver.
(Cummins)
2 Rating at 0.8 p.f. 50 Hz 500 kVA
3 Engine RPM at rated Power 1500 rpm
Gross Engine BHP. Suitable to deliver required
4
alternator output of 400 KW
5 Type of cooling Radiator air cooled
6 Specific Fuel consumption (units/ liter) >4
Alternator Make & Model Stamford/cummins latest
version 625 kVA rating to
meet the 70% nonlinear
7 loads. And suitable to
parallel with existing
Stamford 625kVA
Alternator
8 Power drawn from the Engine. 500 kVA
Typical Alternator Efficiency @ 100 % >94.8
9
FL
10 Direction Of Rotation (SAE Std) FW end Clockwise
11 Aspiration Of Engine Turbo charged after cooled
Max. Over speed allowed (trip set at) 1600 to 1650 rpm
12
RPM
13 Mechanical Efficiency of the Engine (%) To be furnished
14 Thermal Efficiency of the Engine (%) To be furnished
Reference Standard For the Engine. BS5514 /ISO3046 or latest
15
amendments
Vibration level (With & without AVM) Max 250 microns
16
(amplitude)
EXHAUST SYSTEM.
17 Exhaust system Back pressure ( kPa) To be furnished
18 Diameter of engine exhaust outlet (inside) To be furnished
Muffler / Silencer Restriction To be furnished
19
(Residential) Ps
20 Noise reduction level. DB (A) To be furnished
21 Exhaust Inspection Window. As per norms
LUBE-OIL CONSUMPTION
22 Lube oil consumption @ 100 % load To be furnished
23 Lube oil consumption @ 75 % load To be furnished
24 Lube oil consumption @ 50 % load To be furnished
25 Lube oil change period (HRS) To be furnished
26 Recommended Lube oil To be furnished
HEAT REJECTION DETAILS (+ / - %)
27 Heat Rejection to Atmosphere (kW) To be furnished
28 Heat Rejection to Exhaust (kW) To be furnished
29 Heat Rejection to the Lube oil (kW) To be furnished
DE-RATING & VENTILATION DETAILS
32 De-rating of the engine – Altitude @ No de-rating
 normal temp.
De-rating of the engine – Altitude @ 50 No de-rating
33
deg C (M)
34 De-rating of the engine – Humidity. No de-ration
35 Room Ventilation required (CFM) To be furnished
36 Temp. Rise inside Room (deg. C) Max. To be furnished
INTAKE SYSTEM
Compliance
37 Air intake restriction-with clean element (kPa) To be furnished
38 Air intake restriction-with dirty element (kPa) To be furnished
Combustion air inlet flow rate (+ / - 5%) To be furnished
39
M3/min
FUEL SYSTEM
40 Fuel system type To be furnished
41 Filter type To be provided
42 Filtration capacity (particle size) <40 microns
43 Fuel transfer Pump type To be furnished
LUBE OIL SYSTEM

45 Sump capacity (Low mark level) L To be furnished

46 Sump capacity (High mark level) H To be furnished
47 Oil temperature (Max) Deg. C To be furnished
Oil temp to be maintained when set at idle To be furnished
48
condition
49 Crankcase ventilation type Breather
50 Oil cooler type Plate
Electrical. 24V DC
51 STARTING SYSTEM motor with starting
battery arrangements
RADIATORS DETAILS Compliance
52 Type & Capacity Blower fan
53 Radiator Cooling Fan HP rating To be furnished
54 Discharge of the cooling fan CM/Hr To be furnished
55 Cooling system efficiency High
Red concentrate (to
56 Coolant be mixed with DM
water)
Engine mounted water pump Yes
INSTRUMENTATION & SAFETY FEATURES. Compliance
57 Fuel Shut off Solenoid (Type) 24 DC
58 Low Lube oil Shut off (+ / - 2 %) Required
59 High water temp. Warning (+ / - 2%) Deg C Required
60 High water temperature trip (+ / - 2%) Deg C Required
Engine Over speed trip (rpm 1770) at 52 Hz Above 1650 rpm for
61
10 sec
Engine low speed warning (Low frequency) at Required
62
47 Hz
63 Fuel pressure gauge Optional
64 Air Inlet Restriction (Vacuum) Indicator Yes
 Compliance
GOVERNING SYSTEM
65 Type of Governor Electronic / Digital
66 Class Of Governor (A2 / A1) Class A1
67 Steady State speed Band of Regulation To be furnished
68 Droop (+ / - 1 %) 0 – 4% adjustable
69 Isochronous operation Yes, required
70 Transient Block Load Capability 60%
71 Temporary & Permanent Variation (BS5514) As per BS5514
72 Cyclic variation (cy / sec.) To be furnished
ENGINE NOISE LEVEL DETAILS Compliance
Mechanical noise at rated load @ 1 Meter db (A) 75 dBA out side
74
enclosure
75 Mechanical noise at rated load @ 7 Meter db (A) To be furnished
76 Exhaust Noise @ 1.5 Meter db (A) – 100 % Load To be furnished
77 Exhaust Noise @ 1.5 Meter db (A) – 50 % Load To be furnished
STARTING SYSTEM
78 Starter 24V,DC
79 Battery charger with built-in regulator Yes
TRAINING & DOCUMENTS
For one person
80 Training at works / factory site
(Free of cost)
81 Detail spare part catalogues & Price list Two sets / DG set
Operation, Maintenance & Trouble shooting
82 Two sets / DG set
Manual
Original factory test reports for each Gen. Set /
83 Two sets / DG set
equipment.

12. SPECIFICATIONS FOR ALTERNATOR

Sl.No CHARACTERISTICS TECHNICAL DATA Compliance

1 Make Stamford / Cummins
2 Model To suit our spec
Type Self-Regulating. Brushless
3
PMG with digital PCC AVR
i) Space Heaters for
alternator
4 Accessories ii) Winding & Bearing
Temperature sensors with
scanner
625 kVA to meet 70 % non
5 Frame
linear load
Rated continuous kVA 625 kVA
6
Rated kW at 0.8 PF (Lag) 500 kW
7 Speed 1500 RPM
8 Frequency 50 Hz
9 Rated Voltage 415 Volts
Sl.No CHARACTERISTICS TECHNICAL DATA Compliance

10 Rated continuous load current 870 Amps

Efficiency at rated voltage & 0.8 PF
100 % Full load > 94.8 %
11
75 % Full load > 94.5
50 % Full load > 94
12 Power Factor 0.8 PF (lagging)

13 Connection diagram Series Star

Resistance in Ohms
Main Stator
14 Main Rotor To be furnished
Exciter Stator
Exciter Rotor
Number of Phases Three
15
Neutral YES, required
16 Type of Enclosure IP 23
IS 4722 (1992) or latest
17 Governing specification
amendments
1 Hour in every 12 hour
18 Over load capacity
period with 110 % over load
19 150 % Over load capacity 120 seconds
Class of Insulation.
20 Main Stator Class H
Main Rotor Class H
Type of Alternator AVR PCC with AVR and PMG
exciter
AVR Voltage regulation. Better than + / - 0.5 %
Sensing. Three phase
To avoid over current excitation in the Under Frequency Roll off.
21 Field winding, when running at low (UFRO)
speed. +/-5%
External Voltage adjustment. YES
Single/Parallel operation YES
External potentiometer YES
Diode protection
Voltage regulation from No load to Full
23 load at PF from 0.8 Lag to Unity with 4 % < 0.5 %
Speed governing of engine
24 Damper winding Required
25 Direction of Rotation Clockwise from Drive end
26 Bearing Detail To be furnished
27 Bearing lubrication Self lubricated and sealed
28 Waveform Distortion on No Load Less than < 1.0 %
Less than < 5.0 % with 70 %
29 Waveform Distortion on 100% Load
nonlinear load
30 RF / Telephone interference < 1.5 %
5 %( Factory set) for kVAr
31 Quadrature Droop Kit & Setting
sharing only (0 To – 6 %)
32 Unbalance load Max. 20 %
 CHARACTERISTICS TECHNICAL DATA Compliance
Sl.No

<10 %
33 Transient Voltage Dip on FL

Short circuit withstands capacity. To be provided by the

3 – Phase short circuit. bidders.
34
2 – Phase Short circuit
1 – Phase short circuit
Excitation System protection Required
35 Filter Unit Required
Droop CT Required
36 Space Heaters Required
37 Bearing Temperature sensor & Scanner Required
TEST CERTIFICATES REQUIRED FROM FACTORY (as per IS)
38 Measurement of winding resistance Cold condition
39 Measurement of insulation resistance Cold condition
40 High Voltage test at power frequency Cold condition
41 Phase sequence test Required
42 Voltage balance No load
Under speed protection
Terminal voltage adjustment
External potentiometer
43 AVR adjustments & Performance adjustment.
Droop potentiometer setting
Over speed test
Excitation protection.
44 Voltage regulation Test YES
45 Efficiency at Different Loads. To be provided
46 High Voltage test at power frequency Hot condition
47 Measurement of insulation resistance Hot condition
Deliverables: Factory test
Certificates supporting spec.
will be verified
Type test / Heat run test:
Certificate will be verified
Heat run test for continuous
24 hrs will be conducted on
available system loads at
ACCEPTANCE TESTS AT SITE
48 MCF
All consumables such as fuel,
coolant and lube oil will be
provided by MCF. Supplier
has to arrange for sufficient
manpower for round the
clock operation & conducting
performance tests at MCF –
Bhopal.
13. Earthing system
Earthing system Compliance
1. Copper Electrode Maintenance Free Earthing system for neutral as per IS: -
Providing Two number of maintenance free copper electrode earthing with Dual
pipe-Flat technology of electrode made up of 50 mm dia 3Mtr. long 2mm thick
copper tube as outer shell and copper tube of 40mm dia 3Mtr. long 2 mm thick as
inner shell and also with terminal flat of 32x6mm 3.1Mtr. Length copper flat with
2nos. of 12 mm dia holes for strip interconnections and the entire annual space of
electrode shall be filled with highly conductive crystalline compound, top & bottom
sealed with copper plate and also supply and providing of all other materials,
necessary tools as required also providing suitable size earth pit including
excavation and refilling of earth for installing this entire electrode in ground,
including supply and filling of 50Kg. of Moisture Booster around the and filling of
50Kg. of Moisture Booster around the chamber including necessary civil works
complete as required.
2. GI Electrode Maintenance Free Earthing system for body: - Providing Two
number of maintenance free GI electrode Earthing with Dual pipe-Flat technology
of electrode made up of 2Mtr long, 50 mm dia outer GI pipe, 25 mm dia inner GI
pipe, terminal flat of 30 x 10/ 12 x 12mm, the entire construction processed with
Hot Dip Galvanization, outer surface upto 100 microns, and all inner surface up to
300 microns and the flat with 2nos. of 12 mm dia holes for strip interconnections
and the entire annual space of electrode shall be filled with highly conductive & non
corrosive crystalline compound, top & bottom sealed and also supply and providing
of all other materials, necessary tools as required also providing suitable size earth
pit including excavation and refilling of earth for installing this entire electrode in
ground, including supply and filling of 25Kg. of Moisture Booster around the
electrode in the excavated pit and providing chamber including necessary civil
works complete as required.

14. DESCRIPTION OF DG SET ACCESSORIES.

Sl.No Item Description Compliance
1 Filters-fuel, lube oil & by pass.
2 Flywheel housing & flywheel
3 Spider flexible coupling.
4 Dry type air cleaners & vacuum indicators.
5 Hospital silencer.
6 Stainless steel exhaust flexible bellow
7 Flameproof diesel transfer pump with flameproof motor with FP Starter
8 24V DC Battery charger

15. Spares

As per BOM
BOM as per Annexure
16. Submittals.
Compliance
Preliminary design review (PDR) document with Drawings for Chimney
exhaust should be submitted to MCF with in 30 days of receipt of purchase
order.
Detailed wind load / pressure withstanding capacity to be furnished for
the Stack including foundation Bolt design & details.
17. WARRANTY
Compliance
System supplied shall be covered under a warranty period of not less
than18 months from the date of receipt of the material at our sites or 12 months
from the date of commissioning of the unit at site. Engine shall carry a
warrantee period of not less than 24 months.

18. SAFETY
Compliance
In the course of the work, personnel working in the system at site should
take utmost care for their safety and work purely at individual’s/ party’s risk.
MCF will not be responsible for any untoward accidents for the party’s
working personnel.

19. WORK INSTRUCTIONS

Compliance
o Supply & termination of Power cable from DG to Power
Control Panel is in scope of MCF.
o Supply & termination of control cable / Cat 5 cable (as necessary
required) is in scope of supplier.
o All the welding works should be done by the qualified welders.
o Only the qualified electricians should do the other Electrical
works.
o The party shall bring all the necessary tools and instruments
required for erection, installation, commissioning and testing.
o For all electrical works such as crimping, terminal connections,
tinning… etc right size and proper tools should be used.
o Interconnection of all copper flats should be done only after end
surface tinning.
o Reputed brand SS hard wares only to be used.
o All the piping materials shall meet the requirements of ASTM
standards.
o All the pipelines joints should be flange type. Sharp bends should
be avoided. High quality gaskets should be used.
o DG exhaust Chimney should have lightning protection down
conductor of 50 x 6 mm GI flat mounted on suitable out door
type insulators.
o All other works should be done strictly as per standard code of
practice.
20. Painting.
Compliance
All fabricated items should be painted after proper surface finish &
treatment. Two coat of zinc metal primer to be applied. Standard colour as
specified in IS should only be used wherever applicable. High quality brand of
paints should only be used.

21. Work schedule

Submission of Drawings (PDR) after release of PO: 30 Days

Review and clearance of PDR by MCF: 10 Days
Delivery of materials at site from the date of site clearance: 60 Days
Erection / Installation after site clearance 60 Days
Testing, Commissioning and Acceptance: 30 Days
Submission of all documentation: 15 Days

22. DOCUMENTATION
Compliance
Apart from the original Documents provided by the Manufacturer,
agency should submit two copies of the same. Agency should prepare as-build
drawing in Autocad for both Electrical & Mechanical and submit three hard
copies in a hard bound volume and a soft copy in CD format.
 Bill of Materials

A. SUPPLY OF DG SETS
Sl Rate Amount
Description Qty Unit
No. (Rs.) (Rs.)

Supply of 500 kVA Diesel Generating

Set of Cummins Engine coupled with
Stamford Alternator including the
following
1. Power Command Control unit
with Digital AVR & Governor
control (PCC 3100 or upgraded
version (Compatible with
existing PCC 3100 for
parallel/synchronizing})
2. Standard integral set mounted
radiator system
3. Base Tank
1 4. Hospital silencer 1 Sets
5. Starting batteries with charger
6. Space Heater for Alternator
7. RTD & BTD sensor for
Alternator
and other standard accessories as
mentioned in detailed specifications
Type: Power Generation

Engine Model: Cummins KTAA 19G10

Alternator: Stamford, Alternator 625
KVA rated, PMG, RF interference
Card and field failure Card as per the
detailed specifications.

Total-A

B. INSTALLATION & COMMISSIONING CHARGES FOR

1 X 500 kVA DG SETS
Sl Rate Amount
Description Qty Unit
No. (Rs.) (Rs.)

B1 1 x 500 KVA DG set Installation &

Commissioning including
1 Sets
interfacing PCC with existing 3 x
500kVA DG sets

Total - B
C. DG SET'S ERECTION ACCESSORIES

Sl Rate Amount
Description Qty Unit
No. (Rs.) (Rs.)
Supply and installation of MS class
B for Exhaust piping and silencer
size as per the engine requirement
C1 12" and 8" dia, including bends,
collars, flange …etc as per the site
requirements
a) 12” Dia 14* Mtrs
b) 8” dia 8* Mtrs
MS supports for silencer and
C2 exhaust piping as required by 1.5* Tons
Engine
Glass wool/Mineral wool lagging
C3 with Aluminum cladding inside and
out side the powerhouse.
a) 12” Dia 14* Mtrs
b) 8” Dia 6* Mtrs
Glass wool/Mineral wool lagging
C4 with Aluminum cladding for 1 No.
Hospital Silencer
25NB MS class C for fuel piping
with flanges, bends, etc., from
C5 pump discharge header to day tank, 20 mtrs
day tank to engine and if required
engine return to day tank
Fuel line Ball valve 25NB At Main
C6 2* Nos
Tank outlet valves Delivery valve
GI duct for exhaust from the top of
C7 the enclosure to out side the 6* mtrs
building wall with louver
Total - C
Note: * indicates approx. quantity. Actual quantity to be supplied on site
requirement
D. ELECTRICAL WORKS

Sl Rate Amount
Description Qty Unit
No. (Rs.) (Rs.)
Adapter box for alternator including
interconnecting bus bars (rigid and
flexible) including copper bus bars,
isolation damper & supports, SS
D1 1 Set
bolts, Lock Nuts washers etc.
Adequate space to be provided for
terminating 4 x 300 sq. mm XLPE
cables & Differential CT's.
Differential CTs PS class suitable
for MD 32G L&T Relay
D2 6 Nos
(Panel side CT Bus dimension will
be given later)
PC interface for Power Command
Control unit with RS 232/422
interface along with GCM card /
Modlon Converter, Software / SLTA
D3 – 10 gateway module complete as 1 set
required. PCC standard Software for
windows XP to remote monitoring &
control and interfacing with existing
system.
D4 Temperature scanner for Alternator 1 No
Copper Electrode Maintenance Free
D5 Earthing system for neutral 2 Nos.
As per IS
GI Electrode Maintenance Free
Earthing system for body including
2
D6 chamber, C.I. cover Plate GI molded Nos.
Pit with marking as NE/BE As per
IS
Supply and installation of 40 x 6
D7 mm Copper strip for neutral 100 Mtrs
earthing
Supply and installation of 50 x 6
D8 mm GI strip for body earthing of 100 Mtrs
generator and panel
Supply and installation of 40 x 3
mm Copper strip for Lightning
D9 15 Mtrs
earthing with suitable insulator and
lightning spike
Total - D
 E. SUPPLY OF SPARES

Sl Rate Amount
Description Qty Unit
No. (Rs.) (Rs.)
Engine Coolant concentrate additive
E1 50 Ltrs
(Red)
Total - E

F. INSPECTION & TESTING CHARGES (At Factory)

Sl Rate Amount
Description Qty Unit
No. (Rs.) (Rs.)
Alternator Testing at OEM works
F1 1 No
Routine test and 8 hrs heat run test
DG. Set with enclosure Pre delivery
F2 Inspection & Testing including 8hrs 1 Nos
Heat run test
Total – F

G. OPTIONAL ITEM

Sl Rate Amount
Description Qty Unit
No. (Rs.) (Rs.)
HSD External Tank as per
G1 1 No
specification enclosed
Total - G
 SUMMARY
TOTAL COST

Sl
Description Equipment Cost Rs/-
No.

A 1 x 500 KVA DG Set with

Acoustic Enclosure

B I & C of DG set

C Erection materials

D Electrical works

E Spares

F Testing charges

G Optional: HSD External Tank

Grand Total