You are on page 1of 38

TENDER NO.

G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH


ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Document Title : CT / VT calculations for 11kV switchgear for


ADWEA contract no G1408

TABLE OF CONTENTS

SECTION TITLE PAGE NO

1.0 OBJECTIVE ...................................................................................................... 3


2.0 REFERENCES .................................................................................................. 3
3.0 SCOPE .............................................................................................................. 3
4.0 CT SIZING CALCULATIONS............................................................................ 3
4.1 33/11.55kV, 15MVA Transformer Incomer Feeder........................................................ 3
4.1.1 CT's for Metering and Transducers .................................................................................. 3
4.1.2 CT's for Differential Protection & REF protection.............................................................. 4
4.1.3 CT for Standby Earth Fault(SBEF) protection................................................................... 7
4.1.4 CT's for OverCurrent and Earth Fault protection ............................................................ 10
4.2 33/11.55kV, 20MVA Transformer Incomer Feeder...................................................... 13
4.2.1 CT's for metering and Transducers................................................................................. 13
4.2.2 CT's for Differential Protection & REF protection............................................................ 14
4.2.3 CT for Standby Earth Fault(SBEF) protection................................................................. 17
4.2.4 CT's for Overcurrent and Earth fault protection .............................................................. 19
4.3 33/11.55kV, 15MVA Transformer Bus section Feeder ............................................... 22
4.3.1 CT's for Metering and Protection..................................................................................... 22
4.3.2 CT's for Transducers....................................................................................................... 24
4.4 33/11.55kV, 20MVA Transformer Bus section Feeder ............................................... 25
4.4.1 CT's for Metering and Protection..................................................................................... 25
4.4.2 CT's for Transducers....................................................................................................... 26
4.5 Outgoing 11/0.433kV, 500kVA Transformer Feeder................................................... 27
4.5.1 CT's for Metering and Protection..................................................................................... 27
4.5.2 CT's for Transducers....................................................................................................... 29
4.6 Outgoing 11kV, 5MVAr Capacitor Feeder ................................................................... 30
4.6.1 CT's for Metering and Protection..................................................................................... 30
4.6.2 CT's for Transducers....................................................................................................... 33
4.7 11kV Outgoing Feeder .................................................................................................. 34
4.7.1 CT's for Metering and Protection..................................................................................... 34
4.7.2 CT's for Transducers ....................................................................................................... 37
5.0 VT SIZING CALCULATIONS.......................................................................... 38
6.0 CONCLUSION ................................................................................................ 39
7.0 SUMMARY OF CURRENT TRANSFORMERS(Annexure-1).......................... 39
8.0 SUMMARY OF VOLTAGE TRANSFORMERS(Annexure-2).......................... 39
9.0 Relavent pages of Catalogues for Burden datas(Annexure-3) ................... 39
NOTE
Refer DTS no 0012 dated 15.11.2003 for Relay Catalogues.

Doc-No:G1408-AA-2030-J-0-101 Page 2 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Document Title : CT / VT calculations for 11kV switchgear for


ADWEA contract no G1408

1.0 OBJECTIVE
To establish Current transformer(CT) and Voltage transformer parameters at 11 kV
level for all the 5 new substations.

2.0 REFERENCES
a) Bay control unit REF542 Plus catalogue
b) 11kV switchgear vendor (ABB FJH) Single line diagram no. N611844/1 to
N611844/8
c) Ducab cable catalogue
d) ESI standard 48-3 and Clients/Consultant Recommendations
e) Relay catalogues

3.0 SCOPE
To establish the requirements of CT/VT parameters such as CT/VT ratio, VA burden,
knee point voltage, accuracy class and magnetising current for CTs on the 11 kV
switchgear at all the sub-stations.

4.0 CT SIZING CALCULATIONS

4.1 33/11.55kV, 15MVA Transformer Incomer Feeder

4.1.1 CT’s for Metering and Transducers


CT Ratio:
800-900 / 1A
Type of Metering:
It is proposed to use Bay Control Unit(BCU) type REF542 Plus.

Transformer full load current on secondary side ( considering tap setting at – 15% )
= 15000/(√3*11.55*0.85)
= 882.12 Amps
Hence it is proposed to provide 800-900 / 1A CT for metering.
Total burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)
Maximum burden of Current Transducer = 2 VA (Actual is 0.2VA)
Maximum burden of Power Transducer = 2 VA
Maximum burden of Power factor Transducer = 2 VA
The transducers are located in LDC cubicle.

Minimum length of cable = 40 meters(As per equipment layout)


between CT and transducers

Doc-No:G1408-AA-2030-J-0-101 Page 3 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Size of cable = 4 sqmm


Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 40 / 1000
(Lead & Return conductors) = 0.42 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.42 x 12
= 0.42 VA
Total burden = Burden of BCU+Burden of transducers+Burden due to lead resistance
= 0.1 + 6 + 0.42 = 6.52 VA
Considering 25% future margin
Total burden required =1.25 x 6.52 = 8.15 VA
Hence a standard burden rating of 15 VA is chosen for a Tap of 800A and 30VA
chosen for a Tap of 900A.
The CT Accuracy Class selected is CL. 0.5S as per the specification requirements.
The instrument security factor (ISF) selected is less than or equal to Five(5) as per
the specification requirements.
Abstract
Therefore a CT of CL. 0.5,15VA is proposed for 800-900/1A and CL. 0.5,30VA is
proposed for 800-900/1A.The CTs are with a factor of safety less than or equal to 5.

4.1.2 CT’s for Differential Protection and REF Protection:


CT Ratio:
900/1
Type of relay: RET 316*4 (ABB make)
Knee Point Voltage for Calculation for Differential Protection:
Fault current rating of 11 kV switchgear = 31.5 kA
As per ESI Standard 48-3 enclosed the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If = fault current
N = Turns Ratio
Rct = CT secondary resistance
Rl = Lead resistance
Maximum fault current carrying capacity of 11 kV switchgear is 31.5 kA ,which can be
considered for knee point calculation.

Doc-No:G1408-AA-2030-J-0-101 Page 4 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

If = 31500 Amps
N = 1/900
Rct = 7Ω (As per Manufacturers Recommendations)
The differential relay is mounted on 33kV relay panel which is located in control room.
Minimum length of cable = 40 meters(As per equipment layout)
between CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 40 / 1000
(Lead & Return conductors) = 0.42 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.42 x 12
= 0.42 VA
Therefore, substituting the above values in the formula for Vk,
VK = 31500* (1/900) * (7 + 0.42 )
VK = 259.7V
VK > 400V
Therefore a CT of 900/1A, CL. X, VK > 400V is proposed. Imag shall be 30mA @
Vk/2

Recommendations from Consultant/Client for Differential Core requirement :


Further, to avoid mal-operation on energization of power transformer and in
connection with fault current that passes through power transformer, the rated
secondary voltage has to satisfy the following conditions:
Condition-1
The core may not saturate for current lower than 30 times the Power
Transformer rated current at connected burden. This ensures stability also
with heavy DC saturation.
Vk ≥ 30 * Int * (Rct + Rl + Rr / Ir2)
Where,
Int = Main CT secondary current corresponding to rated primary
current of power transformer
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden

Doc-No:G1408-AA-2030-J-0-101 Page 5 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Ir = Nominal relay current


Full load current of the transformer = (15000 / 1.732 * 11) = 787 Amps.
Vk ≥ 30 * (787/900) * (7+0.42 + 0.1 / 12)
Vk ≥ 187V
The knee point voltage proposed by us is 400V.
Hence this condition is Verified.
Condition-2
The core may not saturate for current lower than 4 times the maximum
through fault current at connected burden.
Vk ≥ 4 * Ift * (Rct + Rl + Rr / Ir2)
Where,
Ift = Maximum secondary side through fault current
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Full load current of the transformer = (15000 / 1.732 * 11) = 787 Amps.
Impedance of transformer = 10%
Through fault current = 787 / 0.1 = 7870 Amps
Secondary side through fault current = 7870 / 900 = 8.75 Amps.
Hence Vk ≥ 4 * (7870/900) * (7+ 0.42 + 0.1 / 12)
Vk ≥ 263 V
The knee point voltage proposed by us is 400V.
Hence this condition is Verified.
Abstract
Therefore a CT of Vk > 400V is proposed for 900/1A.Imag shall be 30mA @ Vk/2

REF Protection Core Knee Point Calculations


CT Ratio:
900/1
Type of relay: SPAJ 115C (ABB make)
Fault current rating of 11 kV switchgear = 31.5 kA
The REF relay is mounted on 33kV relay panel, which is located in control room.

The knee-point voltage Vk should be 2 times higher than the stabilising voltage Vs
required in through fault conditions:
Vk = 2 x Vs = 2 x Ikmax x (Rct + Rl) / n

Doc-No:G1408-AA-2030-J-0-101 Page 6 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Where,
Vs = stabilising voltage
Ikmax = the maximum through fault current
According to ESI Standard 48, the voltage set on the relay is chosen such that the
stability of the protection during a through fault being taken as 16 times of the rated
transformer current.
Ikmax = 16 x Transformer rated secondary current = 16 x 882.12 = 14114 amp
Rct = Internal resistance of the current transformer = 7 ohms
Rl = total lead resistance = 0.42 ohms
n = turns ratio of the current transformer = 900
Substituting the above values in the equation the stabilising voltage,
Vs = 16 x 882.12 x (7 + 0.42) / 900
= 116.36 Volts
Hence, Vk = 2 x Vs
Vk = 2 x 116.36 V = 232.72 V
The knee point voltage proposed by us is 400V.
Hence this condition is Verified.
Abstract
Since the CT Requirement of the REF and Differential Core is the same, we propose
to use a common core for both. Therefore a CT of Vk > 400V is proposed for 900/1A.
Imag shall be 30mA @ Vk/2

4.1.3 CT for Standby Earth Fault (SBEF) Protection:


CT Ratio:
800-900/1(As calculated in 4.1.1 above)
This CT is located on the transformer neutral.
Type of relay: REJ 521 (ABB make)
Fault current rating of 11kV switchgear = 31.5kA
The SBEF relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA (As per relay catalogue)
Minimum length of cable = 50 meters(As per equipment layout)
between CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor

Doc-No:G1408-AA-2030-J-0-101 Page 7 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

= 5.244 ohm/km
Total resistance = 2 x 5.244 x 50 / 1000
(Lead & Return conductors) = 0.5244 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.5244 x 12
= 0.5244 VA
Total burden = Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.5244
= 0.6244 VA
Considering 25% future margin
Total burden required =1.25 x 0.6244 = 0.78 VA

Hence a standard burden rating of 10 VA is chosen for a Tap of 800A and a burden
of 15 VA is chosen for a Tap of 900A.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.

For a Tap of 800A

To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 800A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 10 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 3Ohm (Assumed)
= 12 x 3

Doc-No:G1408-AA-2030-J-0-101 Page 8 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

= 3 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.5244 = 0.6244 VA
10 + 3
Koalf = 20 x
0.6244 + 3
= 71
Iscc / Ipn = 31500 / 800
= 40
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 800 – 900 / 1, 5P20, 10VA is adequate.
For a Tap of 900A

To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 900A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 4Ohm (As per Manufacturers recommendations)
= 12 x 4
= 4 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.5244 = 0.6244 VA
Doc-No:G1408-AA-2030-J-0-101 Page 9 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

15 + 4
Koalf = 20 x
0.6244 + 4
= 82.17
Iscc / Ipn = 31500 / 900
= 35
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 800 – 900 / 1, 5P20, 15VA is adequate
Abstract
Therefore a CT of CL. 5P20,10VA is proposed for 800-900/1A and CL. 5P20,15VA is
proposed for 800-900/1A.

4.1.4 CT’s for Overcurrent and Earth Fault Protection:


CT Ratio:
800-900/1
Type of relay: SPAJ 140C (ABB make)
Fault current rating of 11kV switchgear = 31.5kA
The relay is mounted on 11kV switchgear.
Burden of relay = 0.1VA(As per relay catalogue)
Minimum length of cable = 5 meters
between CT and relay
Size of cable = 2.5 sqmm
Resistance of cable per = 7.41 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 7.41(1+0.00393 (55-20) ) = 8.43 ohm/km


55 deg C, considering
temperature correction factor
Total resistance = 2 x 8.43 x 5 / 1000
(Lead & Return conductors) = 0.0843 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.0843 x 12
= 0.0843 VA
Total burden = Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.0843
= 0.1843 VA
Considering 25% future margin
Total burden required =1.25 x 0.1843 = 0.23 VA
Hence a standard burden rating of 10 VA is chosen for a Tap of 800A and a burden
of 15 VA is chosen for a Tap of 900A .

Doc-No:G1408-AA-2030-J-0-101 Page 10 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
For a Tap of 800A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 800A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 10 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 3Ohm (Assumed)
= 12 x 3
= 3VA

Pb = Total connected burden


= Pr + PL
= 0.1 + 0.0843 = 0.1843 VA
15 + 3
Koalf = 20 x
0.1843 + 3
= 113
Iscc / Ipn = 31500 / 800
= 40
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 800 – 900 / 1, 5P20, 10VA is adequate.

Doc-No:G1408-AA-2030-J-0-101 Page 11 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

For a Tap of 900A


To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 900A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 4
= 12 x 4
= 4 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.0843 = 0.1843 VA
15 + 4
Koalf = 20 x
0.1843 + 4
= 90.81
Iscc / Ipn = 31500 / 900
= 35
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 800 – 900 / 1, 5P20, 15VA is adequate.
Abstract
Therefore a CT of CL. 5P20,10VA is proposed for 800-900/1A and CL. 5P20,15VA is
proposed for 800-900/1A.

Doc-No:G1408-AA-2030-J-0-101 Page 12 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

4.2 33/11.55kV, 20MVA Transformer Incomer Feeder

4.2.1 CT’s for Metering and Transducers


CT Ratio:
900-1200/1A
Type of Metering:
It is proposed to use Bay Control Unit(BCU) type REF542 Plus for the purpose of
metering.
Transformer full load current on secondary side ( considering tap setting at – 15% )
= 20000/(√3*11.55*0.85)
= 1176.16 Amps
Hence it is proposed to provide 900-1200/1A CT for metering.

Total burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)
Maximum burden of Current Transducer = 2 VA (Actual is 0.2VA)
Maximum burden of Power Transducer = 2 VA
Maximum burden of Power factor Transducer = 2 VA
The transducers are located in LDC cubicle.

Minimum length of cable = 60 meters(As per equipment layout)


between CT and Transducer
Size of cable = 4 sqmm

Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.422 ohm/km
Total resistance = 2 x 5.422 x 60 / 1000
(Lead & Return conductors) = 0.63 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.63 x 12
= 0.63 VA
Total burden = Burden of BCU+Burden of transducers+Burden due to lead resistance
= 0.1 + 6 + 0.63 = 6.73 VA

Considering 25% future margin


Total burden required =1.25 x 6.73 = 8.41 VA
Hence burden of 10VA is chosen for 900A Tap and 15VA is chosen for 1200A Tap.
The instrument security factor (ISF) selected is less than or equal to 5, as per the
specification requirements.

Doc-No:G1408-AA-2030-J-0-101 Page 13 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Abstract
Therefore a CT of CL. 0.5,10VA is proposed for 900-1200/1A and CL. 0.5,15VA is
proposed for 900-1200/1A.The CTs are with a factor of safety less than or equal to 5.

4.2.2 CT’s for Differential Protection and REF Protection:


CT Ratio:
Ratio is considered as 1200/1(As calculated in 4.2.1 above)
Type of relay: RET 316*4 (ABB make)

Knee Point Voltage for Calculation for Differential Protection:


Fault current rating of 11 kV switchgear = 31.5 kA
As per ESI Standard 48-3 enclosed the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If = fault current
N = Turns Ratio
Rct = CT secondary resistance
Rl = Lead resistance
Maximum fault current carrying capacity of 11 kV switchgear is 31.5 kA which can be
considered for knee point calculation.
If = 31500 Amps
N = 1/1200
Rct = 12Ω (As per manufacturers recommendations)
The differential relay is mounted on 33kV relay panel which is located in control room.

Minimum length of cable = 50 meters(As per equipment layout)


between CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 50 / 1000
(Lead & Return conductors) = 0.5244 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.5244 x 12
= 0.5244 VA
Therefore, substituting the above values in the formula for Vk,

Doc-No:G1408-AA-2030-J-0-101 Page 14 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

VK = 31500* (1/1200) * (12 + 0.5244 )


VK = 329V
VK > 400V
Therefore a CT of 1200/1A, CL. X, VK > 400V is proposed. Imag shall be 30mA @
Vk/2

Recommendations from Consultant/Client for Differential Core requirement :


Further, to avoid mal-operation on energization of power transformer and in
connection with fault current that passes through power transformer, the rated
secondary voltage has to satisfy the following conditions:
Condition-1
The core may not saturate for current lower than 30 times the Power
Transformer rated current at connected burden. This ensures stability also
with heavy DC saturation.
Vk ≥ 30 * Int * (Rct + Rl + Rr / Ir2)
Where,
Int = Main CT secondary current corresponding to rated primary
current of power transformer
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Full load current of the transformer = (20000 / 1.732 * 11) = 1050Amps.
Vk ≥ 30 * (1050/1200) * (10.5+0.5244 + 0.1 / 12)
Vk ≥ 292V
The knee point voltage proposed by us is 400V.
Hence this condition is Verified.
Condition-2
The core may not saturate for current lower than 4 times the maximum
through fault current at connected burden.
Vk ≥ 4 * Ift * (Rct + Rl + Rr / Ir2)
Where,
Ift = Maximum secondary side through fault current
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Full load current of the transformer = (20000 / 1.732 * 11) = 1050 Amps.

Doc-No:G1408-AA-2030-J-0-101 Page 15 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Impedance of transformer = 10%


Through fault current = 1050 / 0.1 = 10500 Amps
Secondary side through fault current = 10500 / 1200 = 8.75 Amps.
Hence Vk ≥ 4 * (10500/1200) * (10.5+ 0.5244 + 0.1 / 12)
Vk ≥ 389 V
The knee point voltage proposed by us is 400V.
Hence this condition is Verified.
Abstract
Therefore a CT of Vk > 400V is proposed for 1200/1A.Imag shall be 30mA @ Vk/2

REF Protection Core Knee Point Calculations


CT Ratio:
1200/1
Type of relay: SPAJ 115C (ABB make)
Fault current rating of 11 kV switchgear = 31.5 kA
The REF relay is mounted on 33kV relay panel, which is located in control room.

The knee-point voltage Vk should be 2 times higher than the stabilising voltage Vs
required in through fault conditions:
Vk = 2 x Vs = 2 x Ikmax x (Rct + Rl) / n
Where,
Vs = stabilising voltage
Ikmax = the maximum through fault current
According to ESI Standard 48, the voltage set on the relay is chosen such that the
stability of the protection during a through fault being taken as 16 times of the rated
transformer current.
Ikmax = 16 x Transformer rated secondary current = 16 x 1050 = 16796 amp
Rct = Internal resistance of the current transformer = 10.5 ohms
Rl = total lead resistance = 0.524 ohms
n = turns ratio of the current transformer = 1200
Substituting the above values in the equation the stabilising voltage,
Vs = 16 x 1050 x (10.5 + 0.5244) / 1200
= 154 Volts
Hence, Vk = 2 x Vs
Vk = 2 x 154 V = 308V
The knee point voltage proposed by us is 400V.
Hence this condition is Verified.

Doc-No:G1408-AA-2030-J-0-101 Page 16 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Abstract
Since the CT Requirement of the REF and Differential Core is the same, we propose
to use a common core for both. Therefore a CT of Vk > 400V is proposed for
1200/1A.Imag shall be 30mA @ Vk/2 .

4.2.3 CT for Standby Earth Fault(SBEF) Protection:


CT Ratio:
Ratio is considered as 900-1200/1(As calculated in 4.2.1 above)
Type of relay: REJ 521 (ABB make)
The CT is mounted on the transformer neutral.
Fault current rating of 11kV switchgear = 31.5kA
The SBEF relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(As per relay catalogue)
Minimum length of cable = 50 meters(As per equipment layout)
between CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 50 / 1000
(Lead & Return conductors) = 0.5244 Ω
Total burden = Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.5244
= 0.6244 VA
Considering 25% future margin
Total burden required =1.25 x 0.6244 = 0.78 VA
Hence burden rating of 10 VA is chosen for 900A Tap and 15VA is chosen for 1200A.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.

For a Tap of 900A

To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 900A

Doc-No:G1408-AA-2030-J-0-101 Page 17 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Iscc = max. symmetrical short circuit current = 31.5kA


Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).

Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 10VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 3Ohm(Assumed)
= 12 x 3
= 3 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.5244 = 0.6244 VA
10 + 3
Koalf = 20 x
0.6244 + 3
= 71
Iscc / Ipn = 31500 / 900
= 35
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 900 – 1200 / 1, 5P20, 10VA is adequate.

For a Tap of 1200A


To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 1200A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor

Doc-No:G1408-AA-2030-J-0-101 Page 18 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 5(As confirmed by manufacturer)
= 12 x 5
= 5 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.5244 = 0.6244 VA
15 + 5
Koalf = 20 x
0.6244 + 5
= 71.11
Iscc / Ipn = 31500 / 1200
= 26.25
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 900 – 1200 / 1, 5P20, 15VA is adequate.
Abstract
Therefore a CT of CL. 5P20,10VA is proposed for 900-1200/1A and CL. 5P20,15VA
is proposed for 900-1200/1A.
The same is as per the specification.

4.2.4 CT’s for Overcurrent and Earth Fault Protection:


CT Ratio:
900-1200/1(As calculated in 4.2.1 above)
Type of relay: SPAJ 140C (ABB make)
Fault current rating of 11kV switchgear = 31.5kA
The relay is mounted on 11kV switchgear.

Doc-No:G1408-AA-2030-J-0-101 Page 19 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Burden of relay = 0.1VA(As per relay catalogue)


Minimum length of cable = 5 meters
between CT and relay
Size of cable = 2.5 sqmm
Resistance of cable per = 7.41 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 7.41(1+0.00393 (55-20) ) = 8.43 ohm/km


55 deg C, considering
temperature correction factor

Total resistance = 2 x 8.43 x 5 / 1000


(Lead & Return conductors) = 0.0843 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.0843 x 12
= 0.0843 VA
Total burden = Burden of the relay + Burden due to lead
resistance
= 0.1 + 0.0843
= 0.1843 VA
Considering 25% future margin
Total burden required =1.25 x 0.1843 = 0.23 VA
Hence burden rating of 10 VA is chosen for 900A Tap and 15VA is chosen for 1200A.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.

For a Tap of 900A


To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 900A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).

Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 10VA

Doc-No:G1408-AA-2030-J-0-101 Page 20 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 3Ohm(Assumed)
= 12 x 3
= 3 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.0843
= 0.1843 VA
10 + 3
Koalf = 20 x
0.1843+ 3
= 82
Iscc / Ipn = 31500 / 900
= 35
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 900 – 1200 / 1, 5P20, 10VA is adequate.
For a Tap of 1200A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 1200A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I

Doc-No:G1408-AA-2030-J-0-101 Page 21 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

= I2 * Rct
Rct = 5(As confirmed by manufacturer)
= 12 x 5
= 5 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.0843
= 0.1843 VA
15 + 5
Koalf = 20 x
0.1843 + 5
= 77.15
Iscc / Ipn = 31500 / 1200
= 26.25
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 900 – 1200 / 1, 5P20, 15VA is adequate.
Abstract :
Therefore a CT of CL. 5P20, 10VA is proposed for 900-1200/1A and CL. 5P20,15VA
is proposed for 900-1200/1A.

4.3 33/11.55kV, 15MVA Transformer Bus-section Feeder

4.3.1 CT’s for Metering and Protection


CT Ratio:
1600 /1A
Type of Metering and Protection:
It is proposed to use Bay Control Unit(BCU) type REF542 Plus for the same
Total burden of bay control unit = 0.1 VA(Refer REF542 Plus catalogue)
Minimum length of cable = 5 meters
between CT and BCU
Size of cable = 2.5 sqmm

Resistance of cable per = 7.41 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 7.41(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 8.43 ohm/km
Total resistance = 2 x 8.43 x 5 / 1000
(Lead & Return conductors) = 0.0843 Ω

Doc-No:G1408-AA-2030-J-0-101 Page 22 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Burden due to lead resistance = Total resistance x (CT secondary current)2


= 0.0843 x 12
= 0.0843 VA

Total burden = Total burden of the BCU + Burden due to lead


resistance
= 0.1 + 0.0843 = 0.1843 VA
Considering 25% future margin
Total burden required =1.25 x 0.1843 = 0.23 VA
Hence burden rating of 15 VA is chosen.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
Therefore a CT of 1600/1A, CL. 5P20, 15VA is proposed.

To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 1600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 8Ohm(As confirmed by the manufacturer)
= 12 x 8
= 8 VA
Pb = Total connected burden
= Pr + PL
= 0.1 +0.0843

Doc-No:G1408-AA-2030-J-0-101 Page 23 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

= 0.1843 VA
15 + 8
Koalf = 20 x
0.1843 + 8
= 56.2
Iscc / Ipn = 31500 / 1600
= 19.68
∴ Koalf > Iscc / Ipn

Abstract
Therefore a CT of CL. 5P20,15VA is proposed with for 1600/1A

4.3.2 CT’s for Transducers


CT Ratio:
1600 /1A CT
Type of Metering:
We propose to use Transducers for the same
Maximum burden of current transducer = 2 VA (Actual Burden is 0.2VA only)
The transducers are located in LDC cubicle.

Minimum length of cable = 40 meters


between CT and transducer
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C
Resistance of cable at = 4.61(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 40 / 1000
(Lead & Return conductors) = 0.419 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.419 x 12
= 0.419 VA

Total burden = Total burden of the transducer + Burden due to lead


resistance
= 2 + 0.419 = 2.419 VA
Considering 25% future margin
Total burden required =1.25 x 2.419 = 3 VA
Hence burden rating of 15 VA is chosen.

Doc-No:G1408-AA-2030-J-0-101 Page 24 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than or equal to Five(5) as per
the specification requirements.
Abstract
Therefore a CT of 1600/1A, CL. 0.5FS5, 15VA is proposed with factor of safety less
than or equal to 5.

4.4 33/11.55kV, 20MVA Transformer Bus-section Feeder

4.4.1 CT’s for Metering and Protection


CT Ratio:
2500 /1A
Type of Metering and Protection:
It is proposed to use Bay Control Unit(BCU) type REF542
It is proposed to provide 2500/1A CT for metering and protection.
Total burden of bay control unit = 0.1 VA(Refer REF542 Plus catalogue)

Minimum length of cable = 5 meters


between CT and BCU
Size of cable = 2.5 sqmm
Resistance of cable per = 7.41 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 7.41(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 8.43 ohm/km
Total resistance = 2 x 8.43 x 5 / 1000
(Lead & Return conductors) = 0.08429 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.0843 x 12
= 0.0843 VA
Total burden = Total burden of the BCU + Burden due to lead
resistance
= 0.1 + 0.0843
= 0.1843 VA
Considering 25% future margin
Total burden required =1.25 x 0.1843 = 0.23 VA
Hence burden rating of 15 VA is chosen.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
Therefore a CT of 2500/1A, CL. 5P20, 15VA is proposed.

Doc-No:G1408-AA-2030-J-0-101 Page 25 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 2500A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
= 12 x 10
= 10 VA
Pb = Total connected burden
= Pr + PL
= 0.1 +0.0843 = 0.1843 VA
15 + 10
Koalf = 20 x
0.1843 + 10
= 49
Iscc / Ipn = 31500 / 2500
= 12.6
∴ Koalf > Iscc / Ipn
Abstract
Therefore a CT of CL. 5P20,15VA is proposed with for 2500/1A
4.4.2 CT’s for Transducers
CT Ratio:
2500 /1A CT
Type of Metering:
We propose to use Transducers for the same

Doc-No:G1408-AA-2030-J-0-101 Page 26 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Maximum burden of current transducer = 2 VA (Actual is 0.2VA )


The transducers are located in LDC cubicle.
Minimum length of cable = 40 meters
between CT and transducer
Size of cable = 4 sqmm

Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 40 / 1000
(Lead & Return conductors) = 0.419 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.419 x 12
= 0.419 VA

Total burden = Total burden of the transducer + Burden due to lead


resistance
= 2 + 0.419 = 2.419 VA
Considering 25% future margin
Total burden required =1.25 x 2.419 = 3 VA
Hence burden rating of 15 VA is chosen.
The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five(5) as per the
specification requirements.
Abstract
Therefore a CT of 2500/1A, CL. 0.5FS5, 15VA is proposed with factor of safety less
than or equal to 5.

4.5 Outgoing 11/0.433kV, 500kVA Transformer Feeder

4.5.1 CT’s for Metering and Protection


CT Ratio:
30 /1A
Type of Metering and Protection:
It is proposed to use Bay Control Unit(BCU) type REF542

Transformer full load current on primary side = 500/(√3*11)


= 26.24 Amps

Doc-No:G1408-AA-2030-J-0-101 Page 27 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Hence 30/1A CT is selected for metering and protection as per the specification
requirements.
Total burden of bay control unit = 0.1 VA(Refer REF542 Plus catalogue)

Minimum length of cable = 5 meters


between CT and BCU
Size of cable = 2.5 sqmm

Resistance of cable per = 7.41 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 7.41(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 8.43 ohm/km
Total resistance = 2 x 8.43 x 5 / 1000
(Lead & Return conductors) = 0.0843 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.0843 x 12 = 0.0843 VA
Total burden = Total burden of the BCU + Burden due to lead
resistance
= 0.1 + 0.0843
= 0.1843 VA
Considering 25% future margin
Total burden required =1.25 x 0.1843 = 0.23 VA
Hence burden rating of 6 VA is chosen.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
Therefore a CT of 30/1A, CL. 5P20, 6VA is proposed.

To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 30A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,

Doc-No:G1408-AA-2030-J-0-101 Page 28 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Knalf = 20
Pn = Nominal CT burden = 6 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 0.1(As confirmed by manufacturer)
= 12 x 0.1
= 0.1 VA
Pb = Total connected burden
= Pr + PL
= 0.1 +0.0843 = 0.1843 VA
6+ 0.1
Koalf = 20 x
0.1843 + 0.1
= 430
Transformer Short Circuit current is limited by the 5% impedence of the
Transformer,
Hence,
Iscc = 500/(√3*110.05)
= 530 Amps
Iscc / Ipn = 530 / 30X 0.05
= 17
∴ Koalf > Iscc / Ipn
Thus from the above calculations it’s also evident that,the actual short Circuit
withstand of the CT is 430 x 30 =12.9kA

Note: As the ratio of CT for auxiliary transformer is very low i.e 30 / 1A as per
the specification requirement, the best CT size realized to be accommodated
will be 30/1A, 5P20, 6VA with 31.5kA for 1sec short circuit level. Due to
limitation on CT dimension imposed by low CT ratio and CT short circuit
withstand capacity restricted to 31.5kA for 1 sec., We request you kind approval
for the same.

Abstract
Therefore a CT of CL. 5P20,6VA is proposed with for 30/1A
4.5.2 CT’s for Transducers
CT Ratio:
30 /1A CT
Doc-No:G1408-AA-2030-J-0-101 Page 29 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Type of Metering:
We propose to use Transducers for the same
Maximum burden of current transducer = 2 VA (Actual is 0.2VA )
The transducers are located in LDC cubicle.
Minimum length of cable = 40 meters
between CT and transducer
Size of cable = 4 sqmm

Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C
Resistance of cable at = 4.61(1+0.00393 (55-20) )
55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 40 / 1000
(Lead & Return conductors) = 0.419 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.419 x 12
= 0.419 VA
Total burden = Total burden of the transducer + Burden due to lead
resistance
= 2 + 0.419 = 2.419 VA
Considering 25% future margin
Total burden required =1.25 x 2.419 = 3 VA
Hence burden rating of 7.5 VA is chosen.
The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than or equal to Five(5) as per
the specification requirements.
Abstract
Therefore a CT of 30/1A, CL. 0.5FS5, 7.5VA is proposed with factor of safety less
than or equal to 5.

4.6 Outgoing 11kV, 5MVAr Capacitor Feeder

4.6.1 CT’s for Metering and Protection


CT Ratio:
300-600 / 1A
Type of Metering and Protection:
It is proposed to use Bay Control Unit(BCU) type REF542

Capacitor full load current = MVAr / ( √3 * kV * sinθ )

Doc-No:G1408-AA-2030-J-0-101 Page 30 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

= 5000 / (√3 * 11 * 0.6) = 437.38 Amps


Hence it is proposed to provide 300-600 / 1A CT for metering and protection.
Total burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)

Minimum length of cable = 5 meters


between CT and BCU
Size of cable = 2.5 sqmm

Resistance of cable per = 7.41 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 7.41(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 8.43 ohm/km
Total resistance = 2 x 8.43 x 5 / 1000
(Lead & Return conductors) = 0.0843 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.0843 x 12
= 0.0843 VA

Total burden = Total burden of the BCU + Burden due to lead


resistance
= 0.1 + 0.0843
= 0.1843 VA
Considering 25% future margin
Total burden required = 1.25 x 0.1843 = 0.23 VA
Hence burden range of 7.5VA is proposed for 300A Tap and 15VA is proposed for
600A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.

For a Tap of 300A


To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 300A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor

Doc-No:G1408-AA-2030-J-0-101 Page 31 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 7.5 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 1.5Ohm (Assumed)
= 12 x 1.5
= 1.5 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.08429 = 0.1843 VA
7.5 + 1.5
Koalf = 20 x
0.1843 + 1.5
= 109
Iscc / Ipn = 31500 / 300
= 10.5
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 300-600 / 1, 5P20, 7.5VA is adequate.
For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).

Doc-No:G1408-AA-2030-J-0-101 Page 32 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 3 Ohm
= 12 x 3
= 3VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.08429 = 0.1843 VA
15 + 3
Koalf = 20 x
0.1843 + 3
= 113
Iscc / Ipn = 31500 / 600
= 52.5
∴ Koalf > Iscc / Ipn

Hence the selected CT with parameters 300-600 / 1, 5P20, 15VA is adequate


Abstract
Therefore a CT of CL. 5P20,7.5VA is proposed for 300-600/1A and CL. 5P20,15VA is
proposed for 300-600/1A.
The same is as per the specification.
4.6.2 CT’s for Transducers
CT Ratio:
300 – 600 /1A
Type of Measurement:
We Propose to use Transducers form the same
Maximum burden of Current transducer = 2 VA (Actual is 0.2VA)
Maximum burden of Power factor transducer = 2 VA
Maximum burden of MVAr transducer = 2 VA

Doc-No:G1408-AA-2030-J-0-101 Page 33 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Total burden of transducers = 6VA

The transducers are located in LDC cubicle.

Minimum length of cable = 40 meters


between CT and transducer
Size of cable = 4 sqmm

Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 40 / 1000
(Lead & Return conductors) = 0.419 Ω

Burden due to lead resistance = Total resistance x (CT secondary current)2


= 0.419 x 12
= 0.419 VA

Total burden = Total burden of transducers + Burden due to lead


resistance
= 6 + 0.419 = 6.419 VA
Considering 25% future margin
Total burden required =1.25 x 6.419 = 8 VA
Hence burden range of 7.5VA is proposed for 300A Tap and 15VA is proposed for
600A Tap.
The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is equal to or less than Five(5) as per
the specification requirements.
Abstract
Therefore a CT of CL. 0.5,7.5VA is proposed for 300-600/1A and CL. 0.5,15VA is
proposed for 300-600/1A.The CTs are with a factor of safety less than or equal to 5.

4.7 11kV Outgoing Feeder

4.7.1 CT’s for Metering and Protection


CT Ratio:
300-600 / 1A
Type of Metering and Protection:
It is proposed to use Bay Control Unit(BCU) type REF542
Total burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)

Doc-No:G1408-AA-2030-J-0-101 Page 34 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Minimum length of cable = 5 meters


between CT and BCU
Size of cable = 2.5 sqmm

Resistance of cable per = 7.41 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 7.41(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 8.43 ohm/km
Total resistance = 2 x 8.43 x 5 / 1000
(Lead & Return conductors) = 0.0843 Ω
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.0843 x 12
= 0.0843 VA

Total burden = Total burden of the BCU + Burden due to lead


resistance
= 0.1 + 0.0843
= 0.1843 VA
Considering 25% future margin
Total burden required = 1.25 x 0.1843 = 0.23 VA
Hence burden range of 7.5VA is proposed for 300A Tap and 15VA is proposed
for 600A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
For a Tap of 300A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 300A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20

Doc-No:G1408-AA-2030-J-0-101 Page 35 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Pn = Nominal CT burden = 7.5 VA


Pi = Internal CT burden
= V*I
= (I * Rct) * I
= I2 * Rct
Rct = 1.5Ohm (Assumed)
= 12 x 1.5
= 1.5 VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.08429 = 0.1843 VA
7.5 + 1.5
Koalf = 20 x
0.1843 + 1.5
= 109
Iscc / Ipn = 31500 / 300
= 10.5
∴ Koalf > Iscc / Ipn
Hence the selected CT with parameters 300-600 / 1, 5P20, 7.5VA is adequate.
For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf ≥ Iscc / Ipn
Where, Ipn = CT primary nominal current = 600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (Pi) and the total
connected burden (Pb).
Pn + Pi
Koalf = Knalf x
Pb + Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V*I
= (I * Rct) * I

Doc-No:G1408-AA-2030-J-0-101 Page 36 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

= I2 * Rct
Rct = 3 Ohm
= 12 x 3
= 3VA
Pb = Total connected burden
= Pr + PL
= 0.1 + 0.08429 = 0.1843 VA
15 + 3
Koalf = 20 x
0.1843 + 3
= 113
Iscc / Ipn = 31500 / 600
= 52.5
∴ Koalf > Iscc / Ipn

Hence the selected CT with parameters 300-600 / 1, 5P20, 15VA is adequate


Abstract
Therefore a CT of CL. 5P20,7.5VA is proposed for 300-600/1A and CL. 5P20,15VA is
proposed for 300-600/1A.
4.7.2 CT’s for Transducers
CT Ratio:
300 – 600 /1A
Type of Metering:
It is proposed to use Transducers.
Maximum burden of current transducer = 2 VA (Actual Burden is 0.2 only)

The transducers are located in LDC cubicle.

Minimum length of cable = 40 meters


between CT and transducer
Size of cable = 4 sqmm

Resistance of cable per = 4.61 Ohms (as per Ducab cable catalogue)
km at 20 deg C

Resistance of cable at = 4.61(1+0.00393 (55-20) )


55 deg C, considering
temperature correction factor
= 5.244 ohm/km
Total resistance = 2 x 5.244 x 40 / 1000
(Lead & Return conductors) = 0.419 Ω

Doc-No:G1408-AA-2030-J-0-101 Page 37 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

Burden due to lead resistance = Total resistance x (CT secondary current)2


= 0.419 x 12
= 0.419 VA

Total burden = Total burden of the transducer + Burden due to lead


resistance
= 2 + 0.419 = 2.419 VA
Considering 25% future margin
Total burden required =1.25 x 2.419 = 3 VA
Hence burden range of 7.5VA is proposed for 300A Tap and 15VA is proposed for
600A Tap.
Abstract
Therefore a CT of CL. 0.5,7.5VA is proposed for 300-600/1A and CL. 0.5,15VA is
proposed for 300-600/1A.The CTs are with a factor of safety less than or equal to 5.

5.0 VT SIZING CALCULATIONS

The VTs considered are as follows:

Line VT

The devices connected on winding 1 of line VTs are BCU and Voltage Transducer
for line feeder.

The burden of the same are as given below:

BCU: 0.25VA 2VA Maximum Considered


Voltage Transducers: 5VA max. 5VA Maximum Considered

Total 7VA max.

The devices connected on winding 2 of line VTs Synchronising devices for line
feeder. As per the manufacturer the maximum burden for the same is 15VA.

Hence the VT considered for line is of following parameters.

11kV/√3 / 110V/√3 / 110V/√3, Winding 1 - 30VA , 0.5S


Winding 2 - 30VA , 3P

Bus VT

The devices connected on winding 1 of Bus VTs are BCU, Voltage Transducer and
Load shedding relay.

The burden of the same are as given below,

Doc-No:G1408-AA-2030-J-0-101 Page 38 of 39
Rev - A
TENDER NO. G1408 – FIVE (5) NEW 33/11KV PRIMARY SUBSTATIONS WITH
ASSOCIATED 33KV OVERHEAD LINES & 33KV CABLE LINES

BCU: 0.25VA 2VA Maximum Considered


Voltage Transducers: 5VA max. 5VA Maximum Considered
Load Shedding relay: 0.1VA max. 2VA Maximum Considered

Total 9VA max.

The devices connected on winding 2 of line VTs Synchronising devices for Bus
feeder. As per the manufacturer the maximum burden for the same is 15VA.

Hence the VT considered for BUS VT is of following parameters .

11kV/√3 / 110V/√3 / 110V/√3, Winding 1 - 30VA , 0.5S


Winding 2 - 30VA , 3P

6.0 CONCLUSION
The CT/VT parameters recommended are as calculated above. All the values at the
Usage Tap are Confirmed by the Manufacturer..

7.0 SUMMARY OF CURRENT TRANSFORMERS


The summary of the Current Transformers for all the Sub-stations is given in Annexure 1.

8.0 SUMMARY OF VOLTAGE TRANSFORMERS


The summary of the Voltage Transformers for all the Sub-stations is given in Annexure 2.

9.0 Relevant pages of Relay Catalogues


The same is made available in Annexure 3.

Doc-No:G1408-AA-2030-J-0-101 Page 39 of 39
Rev - A

You might also like