UNIT-III

1. Distortion in welding occurs due to.

A. Use of excessive current
B. Improper clamping methods
C. Use of wrong electrodes
D. Oxidation of weld pool
E. Improper composition of parent material
Ans. Improper clamping methods

2.Carbon arc welding is.

A. A process which uses a mixture of iron oxide and granular aluminium
B. Accomplished by maintaining a hot molten metal pool between plates
C. Used to weld carbon rods
D. None of the above
Ans. D None of the above

3. Forge welding is best suited for.......

A. Stainless steel
B. High carbon steel
C. Cast iron
D. Wrought iron
F. All of the above
Ans. D Wrought iron

4. In arc welding, temperature of the following order may be granted.

A.1000oC
B.1500oC
C.5500oC
D.8000oC
E.10000oC
Ans. C.5500oC

5. Which of the following carbon steel is most weldable.

A.0.15 % carbon steel
B.0.30 % carbon steel
C.0.50 % carbon steel
D.0.75 % carbon steel
E.1.00 % carbon steel
Ans. A.0.15 % carbon steel

6. Arc length in arc welding should be equal to.

A. Half the diameter of electrode rod
 B. Rod diameter
C. Twice the rod diameter
D. 2.5 times the rod diameter
E. None of the above
Ans. B. Rod diameter

7. Weaving in arc welding refers to

A. Side to side motion of electrode at right angles to the direction of the welding
B. Side to side motion of electrode along the direction of the welding
C. Spiral motion given to electrode
D. A technique of striking the arc
Ans A. Side to side motion of electrode at right angles to the direction of the welding

8. The widest application of laser welding is.

A. Heavy industry
B. Structural work
C. Process industry
D. Electronic industry
Ans D. Electronic industry

9. The mixture of iron oxide and aluminium oxide are used in thermit welding is.
A. 1:1
B. 1:3
C. 3:1
D. Mixture of different oxide
E. None of the above
Ans C.3:1

10. Arc blow occurs in.

A. Gas welding
B. Gas cutting
C. Arc welding when straight polarity is used
D. Arc welding when reverse polarity is used
Ans C. Arc welding when straight polarity is used

11. T joint weld is used.

A. When longitude share is present
B. Where severe loading is encountered and the upper surface of both pieces must be in the same
plane
C. To join two pieces of metal in the same manner as revet joint metal
D. Join two pieces perpendicularly
Ans A. When longitude share is present

12. Too slow welding speed in arc welding would result in.
 A. Excessive piling up of weld metal, poor penetration, wasted electrodes
B. Excessive spatter, under cutting along edges, irregular deposits, wasted electrodes
C. Too small bead, weak weld, and wasted electrodes
D. Excessive pillling up of weld metal, overlapping without penetration of edges, wasted
electrodes
Ans D.Excessive pillling up of weld metal, overlapping without penetration of edges, wasted
electrodes

13. Which type of electrode is used in submerged arc welding.

A. Bare rods
B. Coated electrodes
C. Core wires
D. Copper electrodes
Ans A. Bare rods

14 . Seam welding is.......

A. Arc welding
B. Multi spot welding
C. Continuous welding
D. Used for forming sound bars
E. Gas welding
Ans C. Continuous welding

15. In braze welding ,the filler metal is.

A. Distributed by capillary attraction

B. Melted and deposited at the point where the weld is to be made
C. All of the above
Ans B. Melted and deposited at the point where the weld is to be made

16. The carburising frame as compared to oxidising flame is.

A. More luminous
B. Less luminous
C. Equally luminous
D. Unpredictable
Ans A. More luminous

17. Flash butt welding is.

A .Gas welding
B. Arc welding with straight polarity
C. Arc welding with reverse polarity
D. Resistance welding

Ans D. Resistance welding

18. The suitable welded material used in TIG welding is.

A. Aluminium
B Stainless steel
C. Magnesium
D. All of the above
Ans D. All of the above

19. The phenomeon of weld decay occurs in.

A. Cast iron
B. Brass
C. Bronze
D. Stainless steel
E. Carbon steel
Ans D. Stainless steel

20. Preheating is essential in welding for.

A. High speed steel
B. Stainless steel
C. Cast iron
D. German silver
Ans C. Cast iron

21. The following welding process uses consumable electrodes.

A. TIG
B. MIG
C. Thermit
D. Gas
Ans B.MIG

22. Carburising flame is used to weld metals like.

A. Steel
B. Copper and brass
C. Curburised steel
D. aluminium, stainless steel, zinc die casting, nickel, monel etc.
Ans D.aluminium, stainless steel, zinc die casting, nickel, monel etc

22. Neutral flame is used to weld metals like.

A. Steel
B. Copper and brass
C. Curburised steel
D. aluminium, stainless steel, zinc die casting, nickel, monel etc.
Ans A.Steel
23. The following flux is used for brazing brass, copper, bronze and low carbon steels.
A. Mixture of boric acid, borux and a wetting agent
B. Boric acid, borax or fluoride with a wetting agent
C. Chlorides and fluorides mixed with water
D. All of the above
Ans A.Mixture of boric acid, borux and a wetting agent

24. The following flux is used for brazing cast iron.

A. Mixture of boric acid, borux and a wetting agent
B. Boric acid, borax or fluoride with a wetting agent
C. Chlorides and fluorides mixed with water
D. All of the above
Ans B.Boric acid, borax or fluoride with a wetting agent

25. Acetylene gas is generated form of.

A. Carbon
B. Calcium
C. Calcium carbonate
D. Calcium carbide

Ans D.Calcium carbide