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650 e cr304 en Actuator-Technology-Turbomachinery PDF
650 e cr304 en Actuator-Technology-Turbomachinery PDF
Electro-hydraulic I/H converters The electro-hydraulic I/H converters We are a reliable partner to manu
and WSR way valves are the ideal and WSR way valves design is a facturers and operators of turbo ma
economic solution for controlling simple one: chines in all international markets.
hydraulic positioning cylinders. n Control magnet with integrated
This enables a valve to regulate the electronics Voith Turbo actuator technology
mass flow (e.g. steam) in a precise n Hydraulic component has established itself 10,000 times
and highly dynamic manner. over in power plants across the
This simple and compact design globe and ensures economic oper
A current input signal (0/4 – 20 mA) serves to ensure high operational ation of turbines and compressors.
in the I/H converters or WSR way reliability coupled with availability of
valves is proportionally converted the components, and your system.
into an output pressure or an oil
flow.
I/H converters
4 1 5 3 2 6 7
A Consumer terminal (output)
T Tank connection
P Oil supply terminal (input)
1 Control magnet housing
2 Tappet
3 Potentiometer
4 Manual adjustment
5 Electrical connection
6 Hydraulic component
7 Control piston
T A P
Design
2
Simple design and well-established operating principle
Live Live
Pilot T P steam Pilot T P steam
valve valve
Live
steam
pressure range
w + U (potentiometer)
F FMag Magnetic force
- FMag FHydr
FHydr Hydraulic force
UHALL
UHall Hall voltage
U Voltage
s Stroke
T P i Position pick up sensor
current signal
w Nominal value for output
Control magnet Hydraulic pilot control pressure
Function
Solenoid-force control generates a The control magnet applies the As a result of this regulation, the
magnetic force of FMag in a 24V d.c. force FMag to the control piston. This output line of the actuator always
solenoid. This magnetic force is pro in turn counteracts hydraulic force receives the exact required pres
portional to the 0/4 – 20 mA input FHydr as generated by the pressure sure and the oil quantity for pos
signal (w), the limits are configured at output A over the cross-sectional itioning the steam or fuel valves.
using the X0 and X1 parameters. area of the control piston (pressure
The electronic control, magnetic regulator).
flux measurement, engineering de
sign of the magnet and the hydraul
ic pilot control together form a dy
namic functional unit that is prac
tically free of hysteresis.
3
Versatile application made possible by robust design
and maximum precision
Technical data
and characteristics
EEx d IIC T4 available
DSG-B03XXX 40 0–3 30 30
DSG-B05XXX 40 0–5 30 30
DSG-B07XXX 40 1–7 30 30
DSG-B10XXX 40 0 – 10 30 30
DSG-B30XXX 70 0 – 30 30 30
DSG-B35XXX 70 10 – 35 30 30
4
Customer benefits
Outstanding reliability and Dynamic and precise positioning Simple installation and initial
availability of the output pressure startup
Voith Turbo I/H converters to a Explosion-proof design (left) and standard design
3.4 MW steam turbine
(Photo: AG KK&K – www.agkkk.de)
5
WSR way valves
4 3 1 3 5 2 6 7 8
3/3 -WSR way valve
A Consumer terminal (output)
T Tank connection
P Oil supply terminal (input)
1 Control magnet housing
2 Tappet
3 Potentiometer
4 Manual adjustment
5 Electrical connection
6 Hydraulic component
7 Control piston
8 Control spring
T A P
Design
6
Integrated control electronics for dynamic
and high-precision changes in flow rate
3/3-WSR way valve for single-acting hydraulic cylinders 4/3-WSR way valve for dual-acting hydraulic cylinders
- -
+ X0 + X0
X1 X1
Process control engineering
+24V +24V
x A x A B
UMag FMag FF UMag FMag FF
- -
w U w U
+ F + F
KPU UHall KPU UHall
KPD KPD
T P T P T
7
Large flow rates and maximum accuracy
enable versatile application
Technical data
and characteristics
EEx d IIC T4 available
Type Maximum Flow rate [l/min] Type Maximum Flow rate [l/min]
input pressure at p = 1 bar input pressure at p = 2 bar
[bar] [bar]
P ➞ A A ➞ T P ➞ A/B A/B ➞ T
WSR-C45XXX up to 40 22 75 WSR-D24XXX 40 40 40
Selection table for 3/3-WSR way valve Selection table for 4/3-WSR way valve
8
Customer benefits
Outstanding reliability and Dynamic and high-precision Simple installation and initial
availability control startup
Voith Turbo WSR way valves to a Standard version, explosion-proof version optional
40 MW steam turbine (photo: MAN Turbo)
9
Redundant actuator technology – maximum availability
I/H converter module = 2 x I/H converter
+ maximum selection
Position pick
up sensor
x1 i
s Hydraulic cylinder
s
x2 Steam
i control
s
valve
x3 i
s
For process control
engineering Live
steam
x1 A
x2
x3 X0 X1 +24V pA1
FMag FHydr Maximum
w1 + U selection
F
Process control engineering
-
UHall
X0 X1 +24V
FMag FHydr
w2 +
U
- F
UHall pA2
T P
Function
Dual-channel conversion of electrical monitored with the aid of additional output pressure. The output pres
actuating signals into a hydraulic ly-integrated pressure sensors under sure of the correctly operating I/H
pressure with maximum selection: normal operating conditions through converter is switched through. The
The two electrical actuator signals ramp-shaped lowering of the turbine process then continues smoothly.
w1 and w2 (4 – 20 mA) of a redundant controller‘s nominal value. This pres The faulty device can be replaced
turbine controller are each converted sure variation enables diagnosis of during operation.
separately by a well-established each sub-system to be conducted
Voith I/H converter into a propor during operation.
tional hydraulic pressure pA1 and pA2. Each I/H converter receives an elec
Both pressures act on a hydraulic tronic monitoring circuit which
maximum selection. The higher pres serves to ensure that in the event of
sure is switched through (A). The hy any malfunction the I/H converter
draulic function can be continuously then regulates towards minimum
10
Tandem WSR way valve = 2 x control magnet
+ hydraulic component
Position pick
up sensor
x1in i Hydraulic cylinder
s
s Steam
control
x2in i valve
s
Live
steam
- -
x2out + X0 + X0
X1
Process control engineering
X1 +24V +24V
x1out A
w1 - FMag - U FMag FF
U
+ F F
+
UHall UHall
KPU KPD KPU KPD
w2 T P
11
Voith Turbo GmbH & Co. KG
Electronic Drive Systems
Voithstr. 1
74564 Crailsheim, Germany
Tel. +49 7951 32-470
Fax +49 7951 32-605
turcon@voith.com
www.voithturbo.com/actuation-control-turbomachinery
cr304en, S&F /WA, 06.2010, 1500. Dimensions and illustrations without obligation. Subject to modifications.