Tool information

Ejector MultiTool
Edition 2017-10-04

TRUMPF Werkzeugmaschinen GmbH + Co. KG, Stanzwerkzeuge

D-70839 Gerlingen
Fax: +49 7156 303 - 31150
Internet: http://www.trumpf.com
E-Mail: export.tooling@de.trumpf.com
 1. Tool

Fig. 55811

The tool serves the fast and process-reliable ejection of laser-cut

finished parts and waste parts using microjoint technology. To do
this, the ejector punch is placed on the microjoint web and the
part is cut away with a single stroke and ejected through the die.

Short tool change times The 5 required inserts are contained in a 5-station MultiTool
punch holder. Short tool change times are the result of this.

Tool components Complete punch Die Stripper

1522306 1494454 1522720
Tab. 1

2 Tool 2017-10-04 WZ73en

 2. Application

Machines The tool can only be used in the following machines:

■ TruMatic 3000 / 6000 / 7000

Material thickness 1 – 4 mm.

Microjoint width 2 mm.

The parts must be cut free at the microjoint.

Insertion in the cartridge
The MultiTool tools are always to be set in the cartridge such
that punch 1 is active at tool station 1 (home position).
By marking the home position of the gear rim, the tool can be
brought into this position more quickly and this enables a faster
start-up.
The tool will always be taken to this home position before the
exchange of the tool.

Processing example

E Piercing G Good part

MJ Microjoint M Die
A Ejector punch insert
Fig. 55019

WZ73en 2017-10-04 Application 3

 Assignment of the punch
inserts

1 Station 1 4 Station 4
2 Station 2 5 Station 5
3 Station 3 A Distance from punch center to
outer edge of punch insert
27 mm (identical for all punch
dimensions)
Arrangement of the punch inserts the punch shank in rela- Fig. 55812
tion to the die is as follows:

Station 1 Station 2 Station 3 Station 4 Station 5

Round Round Square Square Rectangle
(diameter) (diameter) (length) (length) (width x
length)
mm mm mm mm
mm
8 3 8 3 2 x 8
Tab. 2

Note
Round punch inserts are used round or circular contours, square
and rectangular punch for straight/linear contours.

4 Application 2017-10-04 WZ73en

 Round contour Fig. 55020

Maximum ejectable part area This is limited by the die size:

■ Outer circle diameter: 54 mm.

■ Rectangle: 62 x 25 mm.
■ Square: 46 mm.

WZ73en 2017-10-04 Application 5

 3. Tooling data at the control system

Collisions!
NOTICE
If the tool is used with software versions older than the
software versions specified, collisions can result.
Ø Check the software version (see "Tab. 3", pg. 7).

Tool length The tool length is 45.2.

Notes
■ The tool length is measured from the upper edge of the
alignment ring to the lowest point of the punch.
■ The tool length must be entered in the "General Tool Data"
at the control.

3.1 Active die (option)

Die height The die height is 30.

Notes
■ The die height is measured from the underside of the die
plate to the highest point of the die.
■ On these machines, the die height must be entered in the
tool data of the control.

Stroke types The following stroke types can be selected for optimum use of
the tool:
■ Punch without support position.
TruPunch 5000: The displayed value for the stroke type is 1.

Necessary options Some tools can only be used with a special machine option such
as the "active die".
For this tool, the applicable value is 0 = none.

6 Tooling data at the control system 2017-10-04 WZ73en

 4. TruTops

Tool type 39 The tool is handled by TruTops as tool type 39 and is supported
starting with the following versions.

TruTops Version
TruTops V2.0
TruTops Boost V1.0
Tab. 3

WZ73en 2017-10-04 TruTops 7

 5. Maintenance

Maintenance point Interval Recommended lubri-

cant
Punch inserts Clean as needed -
Complete punch Regrind/replace as -
needed.
Spring-loaded thrust Check the function of -
piece the thrust piece every
1000 h. Replace it if it
is defective.
Grease the grease 1000 h Shell Gadus S2 V220
nipple with a grease 2 (mat. no. 0040265)
gun viscosity KP2K-20
Tab. 4

5.1 Mounting work at the punch

1 cheese-head screw 4 Punch shank

2 Base body 5 Punch insert
3 Gear riml
Fig. 21768

Taking the punch apart 1. Loosen cheese-head screw (1).

2. Remove the (4) punch shank.

8 Maintenance 2017-10-04 WZ73en

 3. Pull the gear rim (3) out of the base body (2).
4. Remove the punch inserts (5).
5. Clean the sliding parts.
− Clean out with kerosene.
− De-grease.

Assembling the punch 6. Place the punch inserts in the base body from above (pay
attention to tool station).
7. Insert the punch shank.
8. Tighten the cheese-head screw.
9. Turn the gear rim by hand and check the ease of movement
of the punch inserts.
10. Compare the positions of the punch inserts with those of the
respective die inserts.

Replacing the thrust piece 11. Take the punch apart.

12. Push the thrust piece out.

Note
Be very careful to avoid damaging the thrust piece!
13. Insert the new thrust piece.

Regrinding the complete Note

punch
Maximum regrind amount is 0.5 mm.
14. Activate a punch which should be reground in the complete
punch.
15. Regrind the activated punch in the complete punch.
16. Turn the gear rim by hand and check the ease of movement
of the punch inserts.

5.2 Mounting work at the die

Regrinding the dies Note

Maximum regrind amount is 1 mm.

WZ73en 2017-10-04 Maintenance 9

 6. Spare parts list

Punch and stripper Fig. 55821

Die Fig. 55823

10 Spare parts list 2017-10-04 WZ73en

 Punch inserts Fig. 55822

Consecu- Order No. Designation Quantity

tive no.
1 629117 Punch shank 1
2 629120 Base body 1
3 629121 Gearwheel 1
4 063548 Adjustment key 1
5 014346 Cheese-head screw M3x8 1
6 355256 Thrust piece 1
7 0231116 Cylindrical pin 4m6x10 1
8 015199 Cheese-head screw 1
M10x35
9 029556 Grease nipples 1
10 1494419 Punch insert, ∅ 8 mm 1
11 1494450 Punch insert, ∅ 3 mm 1
12 1494451 Punch insert, square 8 mm 1
13 1494452 Punch insert, square 3 mm 1
14 1494453 Punch insert, rectangle 1
2 x 8 mm
15 1522720 Complete stripper 1
16 1494454 Die 1
Tab. 5

WZ73en 2017-10-04 Spare parts list 11

12 Spare parts list 2017-10-04 WZ73en