Professional Documents
Culture Documents
BASIC
TRAINING MANUAL
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
2
Drilling Basic
Table Of Contents
3
DRILLING TRAINING GROUP
4
GOALS OF THE COURSE
• To increase our understanding
∗ Of the U-Tube
∗ Of the Driller’s Method
∗ Working together- Teamwork
∗ This is not designed as a Certification Course
• To develop (Modify) our approach
∗ Dynamic
∗ Plan (think) ahead
∗ Think smart - Learn smart / Think out of the box
don’t be a robot and blindly follow.
• To comply with regulations
∗ Unocal’s
∗ Government
5
TRAINING GROUNDRULES
• Stay focused on the agenda
• Be on time
6
IMPORTANT DETAILS
• Manuals - they are yours
• Test - written/simulator
No Smoking
Restrooms
Mobile Phones/Beepers
Lunch
Breaks
8
WHY WE ARE HERE
• The oil industry spends millions of dollars every year on
well control problems. Environmental problems that
result from a well control event add to these costs. But
well control problems can lead to a loss of something
more valuable than money, HUMAN LIFE. Well control
problems are not particular. They can occur in big and
small companies, exploration, development or
workovers, deep or shallow wells, and high pressure
(12,000 psi) or low pressure (15 psi). The potential for
well control problems and blowouts is ever present.
9
WHY WE ARE HERE
The consequences of failure are severe. Most of
these problems were created by a failure to use
“BEST PRACTICES” such as:
• Communications/Teamwork
• Understanding
• Alertness
• Equipment
We’re here to try to eliminate well control problems all
together by reminding you to use “BEST
PRACTICES”, to work as a team, and get back to
basics.
10
Communications
You are the chief airplane washer at the company hangar and you:
As you depart for home, you yell to Don, your assistant, "Don,turn it off.”
Assistant Don thinks he hears, "Don't turn it off." He shrugs,and leaves the
area right after you.
11
Intro
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
12
Well Control
With all the emphasis that we place on mathematics and
calculations,
Well Control is still as simple as a playground teeter-totter. As we
continue learning how to calculate BHP, Hydrostatic Pressure,
Gradients, Volumes and Force - Keep in mind this simple picture.
0psi 0psi
1 lb 1 lb 1 lb
1
3
2
0 lb
14
Pressure
The force felt downward is still 3 lbs
but it is felt over a total surface area
of 1 square inch. Is this pressure?
1 lb
Force = 3 lbs = 3 psi
Area 1 sq. in.
1 lb
1 lb
1”
1”
1
3
2
0 lb
15
Pressure
In our industry, when we are measuring pressure it is usually pressure created
with a fluid. We will describe most of these pressures in our Well Control
class. For now lets talk about fluid at rest.
Weight
of
0 lb
Fluid 16
What is 0.052?
12”
1”
12” 1”
12”
If I now divide the 7.5 gallons by 144 square inches, we find that a
column of fluid 1in X 1in X 1ft tall contains 0.052 gallons of fluid.
17
Gradient
If our fluid density is measured in ppg you can then multiply the fluid weight
(ppg) by 0.052 to find the hydrostatic pressure (psi) exerted by one foot of this
fluid. This is called the “pressure gradient” (G) of the fluid or the pressure change
per foot (psi/ft).
1”
10ppg x 0.052gal/sq. in./ft = Pressureft
1” 10 x 0.052 = .52 psift
This means that for every foot of mud in the well, the pressure
increases by .52 psi. So, Gradientpsi/ft x TVDft = Pressurehydrostatic
18
TVD vs MD
Because fluid density is a
function of gravitational force
and gravity is a vertical
component, the bottomhole
hydrostatic pressure is the sum
of all the vertical components.
The sketch of a slant hole helps
us see why this is true. It shows
that the mud column can be 10’
thought of as a stack of blocks, 11’
with the weight of each block
pushing vertically downward on
those underneath it.
From this, we see that it is the
vertical height (or depth) of a mud
column, not its measured length,
that must be used in pressure
calculations. 19
Pressure Equations
•Hydrostatic Pressure (psi) = MW (ppg) X 0.052 X Depth (ft)
HP = PPG X 0.052 X TVD
21
Equation Triangle
If you want to solve for MW or TVD, fill in the
known information and the equation is written
for you.
.87
_______ppg
500 psi
Pressure
500 psipsi MWppg =
0.052 x11000 ft
MWppg =
500
572
22
Equation Triangle
If you want to solve for MW or TVD, fill in the
known information and the equation is written
for you.
1) While pulling out of the hole, using 9.6
ppg fluid, you forgot to fill the hole. If your
overbalance is 100 psi, how far can the
fluid level drop before you are
underbalance?
_______ft
200
Pressure
100psi psi 100 psi
FT =
9.6ppg x 0.052
100
FT =
.5
23
FORMATION PRESSURES
24
FORMATION PRESSURES
Normal, Abnormal &
Subnormal
8,000’ 4,500 ÷ 8,000 = .56 psi/ft
.56 ÷ 0.052 = 10.8 ppg
B
4,500 ÷ 10,000 = .45 psi/ft
.45 ÷ 0.052 = 8.7 ppg
10,000’
A
Formation pressure of 4,500 psi
at 8,000’ would be considered
Abnormal pressure!
P
form
atio
n =4
500
psi
25
COMMUNICATION TO
CHARGED SANDS SURFACE CAN BE
HARMFUL TO
YOUR WELL BEING!
3900’ C S
GA
4000’
HAL
E B GAS/ WATER CONTACT
4100’ S
A
ND
SA
AL
E PD= PC= PB= 1860 psi G = 1860 / 3600ft = .517 psi/ft
SH
MW D = 9.9 ppg
10,000 ft
10 ft
10 ft
AIR
10.2 ppg
6000 ft
6000 ft TVD
31
U- Tube
Practice
Calculate Bottom Hole Pressure
1,000 ft of 10 ppg
5,500 ft of 10 ppg
500 ft of 6 ppg
6000 ft
6000 ft TVD
32
U- Tube
Calculate how far the slug has dropped.
Practice
1,200 ft of 12 ppg
6000 ft
6000 ft TVD
33
U- Tube
If there is no balance between the two columns of fluid and
the fluid cannot escape, pressure will be created.
Practice
= Gauge Press.
6000 ft
6000 ft TVD
BHP = 34
Well Control
Remember:
0psi 780psi
10 bbls gas
New Hydrostatic (9.6 X New Hydrostatic =
0.052) X 1000 = 500 psi (9.6 X 0.052) X 100 =
50 psi
P = 500
Where?
psi
? bbls Gas 22 ? bbls Gas
Top of gas V22 = 100
? bbls
bbls Top of gas P2 = 500
Where?
psi
at 1000 ft. at 100 ft. ? bblsbbls
V2 = 1000
37
Equation Triangle
P1 x V1 = P2 X V2
P1 is the pressure that the gas is under.
P1 = BHP
V1 is the size of kick
V1 = Barrels
P2 is the pressure of the gas at it’s
P1 x V1 new position in the well.
P2 = Hydrostatic + Gauge Pressure
38
Equation Triangle
P1 x V1 = P2 X V2
P1 = 5000 psi
V1 = 10 bbls
P2 = 14.7 psi
V2 = ?
5000
P1 x X
V110 5000 X 10 = 3,401 bbls
14.7
P2
14.7 X V?2
39
Volume At
Surface
• 12.4 ppg WBM
• The well unloaded 30 bbls at Bottoms Up.
• P1 = 14.7 psi
• V1 = 30 bbls
• P2 = 12.4 x 0.052 x 12,000 = 7,740 psi
• V2 = 0.057 bbl kick on Bottom
40
6” Open Hole to TD@12,000
PRESSURE INVERSION
143 ft 41
PRESSURE INVERSION
2680
143 ft 5180
2150
Drillstring friction
loss = 745 psi Friction loss Annular friction loss
at bit = 1290 psi (AFL) = 115 psi
1405 115
44
TVD = 10,000 ft
ECD Hydrostatic = 10 X 10,000 X 0.052
Reverse Circulate = 5,200 psi
2300
Circulating BHP = 5,200 + 2,035
= 7,235 psi Mud Weight = 10 ppg
SPM = 100
ECD = 7,235 ÷ 10,000 ÷ 0.052
Annular Closed
= 13.91 ppg
Friction loss
in surface lines
0 = 150 psi
2150
Drillstring friction
loss = 745 psi Friction loss Annular friction loss
at bit = 1290 psi (AFL) = 115 psi
745 2035
45
TVD = 10,000 ft
Swab Pressure
In a static condition, Bottom hole pressure is equal to Hydrostatic Pressure.
As the pipe is pulled out of the hole, friction creates a swab
pressure that is felt upward.
10 ppg
Swab Pressure
49
10,000 ft
Surge Pressure
Surge Pressure is a downward force create by
lowering the drillstring and creating friction as the
mud is displaced from the hole. This surge pressure
increases BHP.
10 ppg
Factors that create surge pressure are:
• Clearance
• Yield Point of mud
• Running Speed of Pipe
• Length of Drillstring
50
10,000 ft
Intro
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
51
TRENDS IN KICK DECTECTION,
JUST LIKE DRILLING
• Teamwork
52
Kicks
Cause
53
Decreasing Occurrence
Measurement of fill-up volume
1. Failure to keep hole when pulling drill string (and of
displacement volume while
full of drilling fluid. running)
TRIP TANK!
• COMPLETIONS - 8%
• WORKOVERS - 24%
56
GULF COAST STATISTICS
FROM 1960 TO 1996
DRILLING STATISTICS
• DRILLING - 35%
• TRIPPING IN - 3%
• CIRCULATING - 0.5% 57
DETECTION OF KICKS WHILE DRILLING
SIGN HOW TO CHECK IT OUT
3. Drilling break- Real time Stop pumps & check for flow
LWD response.
Notes: Don’t assume that a small flow is not a kick. Observe well
long enough to be sure. Put well on Trip Tank to check
small flows, when drilling top of hole at high ROP
• Unbalanced U-Tube
• Ballooning or Fracture Charging
• There is a kick in the well !
H2S drills are conducted the same as above, however upon notification that the drill is in progress the crew will don 65
breathing apparatus before taking any further action.
CHOKE DRILL
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
67
300
500
DP CP
300 500
CLOSE OPEN
BHP
5,500 68
TVD = 10,000 ft.
300
500
DP CP
300 500
CLOSE OPEN
BHP
5,500 69
TVD = 10,000 ft.
300
500
DP CP
300 500
CLOSE OPEN
BHP
5,500 70
TVD = 10,000 ft.
1300
500
DP CP
1300 500
CLOSE OPEN
CLOSE OPEN
BHP
5,500 72
1300
650
DP CP
1300 650
CLOSE OPEN
BHP
5,500 73
1300
625
DP CP
1300 625
CLOSE OPEN
BHP
5,500 74
1300
600
DP CP
1300 600
CLOSE OPEN
BHP
5,500 75
1300
550
DP CP
1300 550
CLOSE OPEN
BHP
5,500 76
1300
700
DP CP
1300 700
CLOSE OPEN
BHP
5,500 77
1300
1000
DP CP
1300 1000
CLOSE OPEN
BHP
5,500 78
1300
1750
DP CP
1300 1750
CLOSE OPEN
BHP
5,500 79
1300
1000
DP CP
1300 1000
CLOSE OPEN
BHP
5,500 80
1300
400
DP CP
1300 400
CLOSE OPEN
BHP
5,500 81
1300
300
DP CP
1300 350
CLOSE OPEN
BHP
5,500 82
300
300
DP CP
300 300
CLOSE OPEN
CLOSE OPEN
CLOSE OPEN
BHP
5,500 85
1200
300
DP CP
1200 300
CLOSE OPEN
BHP
5,500 86
1150
300
DP CP
1150 300
CLOSE OPEN
BHP
5,500 87
1100
300
DP CP
1100 300
CLOSE OPEN
BHP
5,500 88
1060
300
DP CP
1060 300
CLOSE OPEN
CLOSE OPEN
BHP
5,500 90
1060
250
DP CP
1060 250
CLOSE OPEN
BHP
5,500 91
1060
200
DP CP
1060 200
CLOSE OPEN
BHP
5,500 92
1060
150
DP CP
1060 150
CLOSE OPEN
BHP
5,500 93
1060
100
DP CP
1060 100
CLOSE OPEN
BHP
5,500 94
1110
50
DP CP
1110 50
CLOSE OPEN
BHP
BHP = HP + CP= 5,500 + 50 = 5,550psi 5,550 95
0
0
DP CP
0 0
CLOSE OPEN
> Hold Casing Pressure constant while bringing pump up to kill rate speed. THIS
SPEED IS TO BE HELD CONSTANT.
> Hold Casing Pressure constant a few more minutes until DP pressure stabilizes.
> Read DP Pressure and hold this pressure constant until the kick is circulated out of
the hole.
> Hold Casing Pressure constant while bringing pump speed down. When pump
speed is down to the point that the pump is barely running:
-Shut pump off (first) -Finish closing choke
> Read Pressures. If all influx is out of well the pressure should be almost the same.
97
DRILLERS METHOD
SECOND STEP (Change Fluid Weight)
> Calculate kill weight and increase fluid weight to that value.
> Hold Casing Pressure constant while bringing pump up to kill rate speed.
THIS SPEED IS TO BE HELD CONSTANT.
> Hold Casing Pressure constant until drill string volume has been pumped.
> Read DP Pressure and hold this pressure constant until fluid returns are at
kill weight.
10,000 ft
100
Formation Pressure= 6000 psi
BHP = HYD + GAUGE
1300 800
Choke Position
Pump strokes are constant at 40 spm
Open Closed
10,000 ft
101
Formation Pressure= 6000 psi
BHP = HYD + GAUGE
700 780
Choke Position
Pump strokes are constant at 40 spm
Open Closed
10,000 ft
102
Formation Pressure= 6000 psi
1600
1500 1000 Pressure Lag Time
103
TD @ 23,000 ft.
CALCULATION OF KILL WEIGHT
Given: DEPTH (TVD) = 8000’
ORIGINAL MUD WEIGHT = 11 PPG
SHUT-IN DP PRESSURE = 700 PSI
1000
20 bbl KICK
800
10 bbl KICK
600
BEGIN 2nd.
400 CIRCULATION
200
0
0 200 400 600 800 1000 1200
BBLS PUMPED 106
CASING PRESSURE CURVES
WELL DEPTH = 8000’ MUD WEIGHT = 9.6 ppg
HOLE SIZE = 12-1/4” KILL WEIGHT = 10.6 ppg
DRILL PIPE = 5”, 19.5# KICK VOLUME = 20 bbls
1000
GAS AT SURFACE
CASING PRESSURE, PSI
800
DRILLER'S METHOD
KILL WEIGHT MUD AT BIT
600
400
WAIT & WEIGHT METHOD
WITH NO MIX TIME
200
WITH 2000' MIGRATION
107
DEVIATED WELL PRESSURE DROP
CURVES
60° HOLE WITH KICK-OFF AT 1/3 TMD
1300
1200
DRILL PIPE PRESSURE
500
400
0 1000 2000
STROKES
108
OTHER WELL CONTROL METHODS
UNOCAL PREFERRED METHOD
A. Driller’s Method
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
110
WELL INFORMATION
111
At initial shut-in, these are the stabilized pressures that you read.
DRILLPIPE CASING
2000 2000
0 0
0
TOTAL STROKES
112
Before you get started, what will the gauges and the pit volume be
when you get finished with the first step of the Driller’s Method?
A. The same
B. 800 psi each
± 0 pit gain. DRILLPIPE CASING
2000
C. DP -500/CP-800 2000
± 0 pit gain.
1000 3000 1000 3000
D. 500 psi each 500 800
± 10 bbl pit gain.
0 0
E. 500 psi each
± 0 pit gain. 5/8 1/2 3/8
SPM 3/4 1/4
7/8 1/8
Pit Gain OPEN CLOSED
10 bbls. 0
0
TOTAL STROKES
113
Before you get started, what mud weight should be used?
A. 9.6 PPG
B. 10.6 PPG.
DRILLPIPE CASING
C. 8.6 PPG.
2000 2000
D. 9.0 PPG.
0 0
0
TOTAL STROKES
114
The pumps are brought up to Kill Rate Speed and this is what you see.
Which of the following courses of action would you take?
D. Choke size OK
1000
1500 3000 1000 800 3000
E. Begin monitoring
DP gauge
0
F. Shut the well in 0
10 bbls.
150
TOTAL STROKES
115
You’ve been circulating for a few minutes and everything seems to be ok.
Which of the following courses of action would you take?
Pit Gain
50 OPEN CLOSED
11 bbls.
300
TOTAL STROKES
116
Casing pressure decreased slightly so you pinched the choke in and this
is what you see. Which of the following courses of action would you take?
A. Decrease stroke rate
B. Open choke CASING
DRILLPIPE
C. Close Choke 2000 2000
D. Choke size OK
1000 1800 3000 1000 800 3000
E. Increase stroke rate
F. Shut the well in 0 0
11 bbls.
500
TOTAL STROKES
117
Drillpipe pressure was a little to high so you corrected the problem and this is
what you see. Which of the following courses of action would you take?
D. Choke size OK
1000 1500 3000 1000 750 3000
11 bbls.
750
TOTAL STROKES
118
You finally get things back to where you like and this is what you see. Which of
the following courses of action would you take?
D. Choke size OK
1000 1500 3000 1000 950 3000
12 bbls.
950
TOTAL STROKES
119
The Casing pressure is getting close to your posted MASP. Which of the
following courses of action would you take?
A. Decrease stroke rate
B. Open choke
DRILLPIPE CASING
C. Close Choke 2000 2000
D. Choke size OK
1000 1500 3000 1000 1000 3000
E. Increase stroke rate
F. Shut the well in 0
0
12 bbls.
1200
TOTAL STROKES
120
It’s decision time, earn your pay. Which of the following courses of action would
you take?
D. Choke size OK
1000 1500 3000 1000 1150 3000
E. Increase stroke rate
F. Shut the well in 0 0
12 bbls.
1600
TOTAL STROKES
121
It’s starting to get boring now. The driller has gone for a smoke and the AD
is on the floor. Before you let him take over, you see this. Which of the
following courses of action would you take?
A. Decrease stroke rate
DRILLPIPE CASING
B. Open choke
2000 2000
C. Close Choke
1000 1250 3000
D. Choke size OK 1000 1500 3000
54 OPEN CLOSED
Pit Gain
17 bbls. 3500
TOTAL STROKES
122
You hear gas passing through the choke. What will happen to the casing
gauge and to the pit volume as the gas is circulated out?
A. Pit volume goes down and
casing gauge goes up.
DRILLPIPE CASING
B. Pit volume goes up and
casing gauge goes up. 2000 2000
D. Nothing
0 0
E. Pit volume goes down
and casing gauge
5/8 1/2 3/8
goes up. SPM 3/4 1/4
7/8 1/8
F. Pit volume goes up and
casing gauge CLOSED
goes down. 50 OPEN
Pit Gain
4500
27 bbls.
TOTAL STROKES
123
You hear gas passing through the choke and the Casing gauge begins too drop.
Which of the following courses of action would you take?
A. Decrease stroke rate
B. Open choke DRILLPIPE CASING
2000 2000
C. Close Choke
D. Choke size OK 1000
1500 3000 1000 200 3000
Pit Gain
50 OPEN CLOSED
27 bbls.
4500
TOTAL STROKES
124
You got behind the kick and played “choke handle tennis” but finally got the gas
out and the well shut-in. Which of the following courses of action would you take?
D. Call town
1000 550 3000 1000 700 3000
E. Increase Kill Weight
Mud
F. Shut the well in 0 0
6 bbls.
5550
TOTAL STROKES
125
You elected to circulate longer and this is what you see.
Which of the following courses of action would you take?
Pit Gain
50 OPEN CLOSED
4 bbls.
6550
TOTAL STROKES
126
You have circulated longer.
How do you determine it is time to shut it in?
Pit Gain
50 OPEN CLOSED
4 bbls.
6600
TOTAL STROKES
127
You have circulated long enough and decided to shut the well in.
How do shut down properly?
0 0
Pit Gain
50 OPEN CLOSED
4 bbls.
6600
TOTAL STROKES
128
You got the well shut-in. What is the calculated
Kill Weight Mud that should be pumped?
A. 9.6 PPG
B. 10.6 PPG. DRILLPIPE CASING
2000 2000
C. 9.0 PPG.
D. 10.0 PPG.
1000 500 3000 1000 500 3000
E. 8.6 PPG.
F. 11.0 PPG. 0 0
Pit Gain
0 OPEN CLOSED
2 bbls.
9000
TOTAL STROKES
129
You bring the pumps back up to Kill Rate Speed, pumping Kill Weight Fluid.
Which of the following courses of action would you take?
D. Choke size OK
1000 1500 3000 1000 500 3000
E. Increase stroke rate
F. Shut the well in 0 0
2 bbls.
50
TOTAL STROKES
130
Everything is going well. You are on the correct gauge and up to kill rate speed.
What will the approximate Drillpipe pressure be when kill weight mud
reaches the bit?
A. 1500 psi
B. 1400 psi CASING
DRILLPIPE
C. 1600psi 2000 2000
D. 1000 psi
1000 1500 3000 1000 500 3000
E. 1200 psi
F. 1700 psi 0 0
2 bbls.
50
TOTAL STROKES
131
The Drillpipe pressure began to drop so you closed the choke slightly. Which
of the following courses of action should you take?
D. Choke size OK
1000 1500 3000 1000 600 3000
E. Increase stroke rate
F. Shut the well in 0 0
2 bbls.
200
TOTAL STROKES
132
The night cook said that you were wrong and made some adjustments. This is
what you see. Which of the following courses of action would you take?
D. Choke size OK
1000 1200 3000 1000 500 3000
E. Increase stroke rate
F. Shut the well in
0 0
133
Everything seems to be going well, or is it? Which of the following courses of
action would you take?
D. Choke size OK
1000 1150 3000 1000 500 3000
E. Increase stroke rate
F. Shut the well in
0 0
1400
TOTAL STROKES
134
You know that the Drillpipe is full with KW Mud. If you shut down right now,
what would your DP, CP and Pit Gain be?
A. DP=0, CP=500, and
Pit Gain same.
B. DP=500, CP=500, and
Pit Gain = 10 bbls. DRILLPIPE CASING
2000
C. DP=1050, CP=500, 2000
1600
TOTAL STROKES
135
You know that the Drillpipe is full with KW Mud. What do you do now? Which of
the following courses of action would you take?
A. Continue holding Casing pressure constant
B. Shut-in
DRILLPIPE CASING
C. Hold DP pressure 2000 2000
constant
D. Increase Mud weight 1000 3000 1000 500 3000
1050
E. Increase stroke rate
F. Shut the well in 0 0
1600
TOTAL STROKES
136
You made your choice and continued to circulate. This is what you see. Which of
the following courses of action would you take?
D. Choke size OK
1000 1050 3000 1000 450 3000
E. Increase stroke rate
F. Shut the well in
0 0
137
Everything is going so well that you decide to speed things up. You have the
driller bring the pumps up and you keep Drillpipe pressure constant. What
happened to BHP?
A. BHP decreased
B. BHP increased CASING
DRILLPIPE
C. BHP did not change 2000 2000
0 0
138
The Mud Engineer notified you that KW mud has been coming back for some
time. You shut-in and observe the gauges. Which of the following courses of
action would you take?
A. Perform LOT at new MW
B. Open annular DRILLPIPE CASING
2000
C. Close rams 2000
D. Flow check at
1000 0 3000 1000 0 3000
the choke
0 0
8500
TOTAL STROKES
139
Intro
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
140
Pressure Lag Time
141
Pressure
Lag Time
142
Problem in
Well Control
143
12,000 ft
144
0 sec
12,000 ft
145
0 sec
12,000 ft
12 sec 146
24 sec 0 sec
12,000 ft
12 sec 147
Problem in
Well Control
148
Reasons for
Measuring PLT
Mud Type
º Compressibility of Synthetic Fluid
Well Geometry
º Deeper Wells
º Larger O.D. > More mud volume
149
Understanding
PLT
150
Drills
151
How do we
measure PLT
1. Before drilling out each casing shoe. Trap a small amount
of pressure against the choke. Practice proper start- up of
the Driller’s Method holding this pressure constant.
2. After moving to the Drillpipe Pressure gauge and allowing
the pressures in the well to stabilize, make a definite change
on the Casing gauge (50 -100 psi) by opening or closing the
choke.
152
Step 1
DRILLPIPE CASING
2000 2000 Trap some
pressure in the well.
1000 300 3000 1000 300 3000
0 0
OPEN CLOSED
0
0
TOTAL STROKES
153
Step 2
Bring the pumps to
DRILLPIPE CASING
Kill Rate Speed
2000 2000
holding Casing
Pressure Constant
1000 1000 3000 1000 300 3000
by opening the
choke.
0 0
After circulation
5/8 1/2 3/8
SPM 3/4 1/4 has stabilized,
7/8 1/8 continue pumping
50 OPEN CLOSED holding Drillpipe
pressure at 1000
psi.
500
TOTAL STROKES
154
Step 3
DRILLPIPE CASING Make a 100 psi
2000 2000
choke adjustment
and record the time
1000 1000
1100 3000 1000 400 3000
it takes to reflect on
the Drillpipe Gauge.
0 0
TOTAL STROKES
155
If you did not conduct a choke drill ! 1st Step
Drillers
DRILLPIPE CASING Method
2000 2000
0 0
You are at Kill Rate
5/8 1/2 3/8
Speed and Drillpipe
3/4 1/4
SPM
7/8 1/8
Pressure is correct.
OPEN CLOSED
50
500
TOTAL STROKES
156
The Drillpipe pressure has dropped and I said to keep it at 1000 psi!
B. Close choke
0 0
slightly monitoring
Casing Pressure
5/8 1/2 3/8
SPM 3/4 1/4
7/8 1/8
C. Do Nothing!
OPEN CLOSED Allow the well to
50
balance.
1000
D. Scream “I’m
TOTAL STROKES Confused” and tell
me to do it myself.
157
DRILLPIPE CASING
2000 2000
0 0
OPEN CLOSED
50
1150
TOTAL STROKES
158
TRY AGAIN !!
159
NOT HERE !!
160
After closing the
DRILLPIPE CASING choke and
2000 2000 watching CP
rise by 100 psi
1000 900 3000 1000 400 3000
you wait,
0 0
162
DRILLPIPE CASING
2000 2000
Are you being patient
or did you fall asleep?
1000 900 3000 1000 400 3000
3/4
5/8 1/2 3/8
1/4
What kind of lag time
SPM
7/8 1/8 did you have when
OPEN CLOSED you did the choke
50 drill…
163
DRILLPIPE CASING
2000 2000
164
DRILLPIPE CASING
2000 2000 There is no way it
should take this
1000 900 3000 1000 400 3000 long…
Is that a watch or a
0 0
sundial on your
5/8 1/2 3/8
wrist….
SPM 3/4 1/4
7/8 1/8
OPEN CLOSED
50
Do you have any
1100 idea how much this
rig costs per minute!
TOTAL STROKES
165
Waiting for your relief
is not considered a
DRILLPIPE CASING
Well Control Method..
2000 2000
166
Congratulations on your patience. That was three minutes.
Can you do this for real!
DRILLPIPE CASING
2000 2000
0 0
OPEN CLOSED
50
1150
TOTAL STROKES
167
Development of Best
Practice
With 95% of our wells using synthetic mud and the geometry of our wells,
we are seeing a dramatic affect on our choke handling response during a
Driller’s Method Kill.
168
Questions or Comments?
169
Intro
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
170
LEAK-OFF TESTING,
WELL DESIGN
and
WELL CONTROL
171
Why do we talk about Leak-Off Testing (L.O.T.)
and Well Design in a Well Control course, they
are “not related”.
172
All three use the following:
•The U-Tube
•Pressure
•Boyles Law (P1V1 = P2V2)
•Pore Pressure (formation pressure)
•Fracture Gradients (how strong is the formation)
173
HOW ARE L.O.T.’S , WELL DESIGN
AND WELL CONTROL RELATED
174
WHY DO A L.O.T. OR F.I.T.
176
Total Pressure at the shoe =
Hydrostatic + Surface Press.
177
WHAT IS A F.I.T.
LOT FIT
• Exploration Well • Development well with
• Development well on a several other wells in
new platform. the field.
• Development well in
• Cannot perform a LOT
an old field that has
not been drilled in
lately.
179
LOT GUIDELINES
The adoption of a standard leak-off test procedure that
specifies the following is recommended.
1. Drilling fluid in the wellbore that is of a type and in
condition that will freely transmit pressure.
2. Constant injection rates of 1 to 2 barrels per minute.
P 3000
R
E
S 2500
S 2090 psi in 10 sec
U
2000 shut in
R
E
1500
P
S
I 1000
500
1 2 3 4 5 6 7 8 9 10 Pump Stopped
BBL PUMPED
0
0 2 4 6 8 10 12 14 16 18
TIME (MIN)
181
LOT Data
DATA INPUT:
Well Name (max 8 characters) Trat A-06
Date: 19 Nov. 1998
WELL Data:
Rotary Table: 106 ft above MSL
Water Depth: 240 ft
Casing Size: 7 inch
Casing Shoe Depth: 10441 ft MD
Casing Shoe Vertical Depth: 8232 ft TVD
LOT Data:
Mud Weight: 11.3 ppg
10 sec. Casing Pressure: 2090 psi
Pump Rate: 1.0 BPM
182
VOLUME PRESSURES (PSI) TIME
BBLS Drillpipe Casing Minutes
0.0 0.0 0.0 0.0
1.0 262.0 178.0 1.0
2.0 669.0 600.0 2.0
3.0 1011.0 942.0 3.0
4.0 1418.0 1341.0 4.0
5.0 1901.0 1804.0 5.0
6.0 2352.0 2239.0 6.0
7.0 2820.0 2719.0 7.0
8.0 3335.0 3198.0 8.0
9.0 2719.0 2513.0 9.0
10.0 2268.0 2159.0 10.0
11.0 2276.0 2159.0 11.0
12.0 2252.0 2127.0 12.0
13.0 2252.0 2127.0 13.0
14.0 2207.0 2094.0 14.0
After Stop Pumping
14.0 2050.0 2090.0 14.2 (10 sec shut-in)
14.0 1945.0 1929.0 15.0
14.0 1929.0 1901.0 16.0
14.0 1929.0 1889.0 17.0
183
KICK TOLERANCE AND BOYLES LAW
184
Question:
What is our kick tolerance with the shoe at
19,000’ TVD and we want to drill to 25,500’
TVD.
Need to Know
1. VOLUME (BBLS)
• Assumptions
1) Kick is 100% gas.
2) Fluid is WBM - No gas goes into solution.
186
Fracture Pressure at shoe = 14,524 psi
649 BHP = 18,829 psi - (13.6 ppg + .2 ppg + .4 ppg) = 14.2 ppg EMW
MW = 13.8 ppg
Hydrostatic to shoe = 13,634 psi
192 ft of gas =
32.4
192 xbbl
0.1when
psi/ft = 19
brought to the shoe.
psi hydrostatic
6,308 ft
of 13.8 ppg 25 bbl kick at BHP of 18,829 psi
= 4,527 psi 187
P1 = 25,500’ X 0.052 X 14.2 PPG = 18,829 PSI
V1 = Volume (size) of the kick (Arbitrary # based on
the size of the kick that can be detected)
V1 = 25 BBLS
The “kick tolerance” that we want to check is 25 BBL.
& 0.4 PPG
With TD = 25,500’ TVD
Shoe =
MW =
19,000’ TVD
13.8 PPG
} *
191
Equation Triangle
P1 x V1 = P2 X V2
P1 = 18,829 psi
V1 = 25 bbls
P2 = 14,524 psi
V2 = ?
18,829
P1 x VX1 25 18,829 X 25 = 32.4 bbls
14,524
P2
14,524 X V?2
192
P1 V1 = P2 V2
V2 = P1 V1
V2 = (18,829 psi X 25 bbl) ÷ 14,524 psi
V2 = 32.4 bbls
193
• The maximum pressure that the shoe will see is when
the top of the gas bubble (kick) is at the shoe.
}
A) 19,000 X 13.8 X 0.052 = 13,634 psi
Water
B) 192’ X 0.1 psi/ft = 19 psi
.
C) 25,500’ - 192’ - 19,000’ = 6308’
A 6308’ X 13.8 PPG X 0.052 = 4527 psi
.
7129’
Sea bed TOTAL HP = A + B + C
= 13,634 + 19 + 4527 = 18180 psi
19,000’/
11,871’ BML }B BHP = HP + Gauge Pressure
25,500’/
}c Casing Gauge = BHP - HP
or
11,871’ Rock
19,000’ Shoe
Frac. Press. = 14,524 psi Frac. Press. = 14,524 psi Frac. Press. = 16,697 psi
LOT Press. = 14,524 psi LOT Press. = 14,524 psi LOT Press. = 16,697 psi
19,000’ 19,000’ 19,000’
= .764 psi/ft = .764 psi/ft = .879 psi/ft
= .764psi/ft = 14.7 = .764psi/ft = 14.7 = .879psi/ft = 16.9
00.052 00.052 00.052
Rock Frac Grad. = Rock Frac Grad. = Rock Frac Grad. =
14,524 - 7037 X .447 = 14,524 - 2600 X .447 = 16,697 - 2600 X .447 =
11,379 psi 13, 362 psi 15,534 psi
11,379 psi ÷ 11,871’ = 13,362 psi ÷ 16,316’ = 15,534 psi ÷ 16,316’ =
202
0.95 psi/ft 0.82 psi/ft 0.95 psi/ft
RKB RKB RKB RKB
92’ Air 82’ Air 82’ Air 84’ Air
MSL MSL MSL MSL
2600’ Water 2600’ Water
7037’ Water 2600’ Water
Mudline Mudline Mudline Mudline
11,871’ Rock
11,871’ Rock 16,316’ Rock 16,316’ Rock
Shoe
14,555’
19,000’ Shoe 19,000’ Shoe 19,000’ Shoe
Frac. Press. = 12,440 psi
Frac. Press. = 14,524 psi Frac. Press. = 14,524 psi Frac. Press. = 16,697 psi
204
LEAK-OFF TESTS
BELOW IS A VERY SMALL SAMPLING OF OUR MANY THOUSANDS OFL.O.T. STATISTICS
205
LOCATION OF SECOND CASING SHOE
(THE KEY TO SHALLOW WELL CONTROL)
FIRST CEMENTED
SHOE
INCREASING EXPOSURE
• MORE TIME
• MORE POSSIBILITY OF
SECOND CEMENTED ENCOUNTERING GAS
SHOE
DECREASING RESISTANCE TO
FRACTURE (PSI)
206
RECOMMENDED
DESIGN / OPERATIONS APPROACH
1. Design well to shut-in.
3. Cement casing.
207
Intro
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
208
Shallow Hazards
209
Shallow Hazard Examples
210
Gas Hydrates
211
Hydrate Formation
Form at high pressures and low temperatures
40 degrees F and 780 psia
212
* Sloan 1998
Hydrate Hazards
213
Kutai Basin, Indonesia
Hydrate X-Section
Hydrates
214
Subsurface Hydrates
GR RES
WD : 5312’
5635’
Hydrates
Interval
-5987’
218
Overpressure Mechanisms
219
From paper by Pelletier 1999 SWF Forum
Overpressure Mechanisms
220
Problems Associated with SWFs
221
ERWE-19 WELL-SEC
222
223
Unocal Deepwater
Shallow Hazard Assessment
224
Geomechanics
Overburden Assessment
Fracture Gradient Prediction
Pore Pressure Prediction
Offset and Regional Mud and LOT data
Real Time analysis with PWD and ROV
225
BEST PRACTICES - PART 1
Site Assessments to start early in prospect life.
Multi-discipline cross functional team involved
Third party analysis of hazards is not enough
Pick locations with shallow hazards in mind
– Depth
– Thickness
– Geologic setting
– Presence/absence of sandstone
– Presence/absence of a pressure seal
– Presence/absence of hydrocarbons 226
BEST PRACTICES - PART 2
Wherever possible move locations to avoid
potential hazards
If hazard can not be avoided, mitigate risk
– map interval & specific horizons
– radial seismic panels
– pressure prediction
– revise well design
Set 36” casing deep enough to allow control of
shallow hazards with weighted mud.
Utilize “UCL Riserless Drilling Procedure” to
minimize probability of a flow occurring.
227
BEST PRACTICES - PART 3
If flow occurs kill well immediately
– Problems worsen with time
– Assess situation before resuming drilling operations
Riserless drilling “stops” when a 10 PPG leak-off can be
reasonably expected.
Pump out of hole with “good quality” kill weight mud
229
First Hole Section- Riser or Riserless?
230
Intro
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
231
SHALLOW GAS KICKS 1980-1989
CERVEZA - 1983 GRAYLING - 1985
• Diverted • Diverted
420’
• 2 - 8” lines • 1 - 4” line
2500’
• Diverter Failed • Diverter Failed
• Fire • No Fire
• No Breach • Breached
4000’ 3565’
$35 Million $40 Million
No Injuries No Injuries
Minimal Cost Minimal Cost
Use of a diverter does not lead to control of a well. These devices may
be required where no better alternative exists for handling flow from
shallow holes, but their use should be limited to improving the
conditions during which evacuation takes place.
In short ---
235
BOP CONSIDERATIONS
ANNULAR
PIPE
RAMS
BLIND
RAMS
WELLHEAD 236
Well Control Equipment
237
USEABLE FLUID
To provide energy, the bladder is pre-charged to 1000 psi with
Nitrogen.
To provide closing fluid, it must be pumped into the bottle
1000
10 gal
N2
238
Equation Triangle
P1 x V1 = P2 X V2
P1 = 1000 psi
V1 = 10 gal
P2 = 1200 psi
V2 = ?
1000
P1 x X
V110 1000 X 10 = 8.3 gal of Nitrogen
1200
10 - 8.3 = 1.7 gal of fluid
239
USEABLE FLUID
It takes 1.7 gallons of fluid to compress the Nitrogen to the
Minimum System Pressure of 1200 psi.
1000 1200
1.7 gal
Fluid
240
Equation Triangle
P1 x V1 = P2 X V2
P1 = 1000 psi
V1 = 10 gal
P2 = 3000 psi
V2 = ?
1000
P1 x X
V110 1000 X 10 = 3.3 gal of Nitrogen
3000
10 - 3.3 = 6.7 gal of fluid
241
USEABLE FLUID
To get useable fluid, I must continue to pump fluid until I reach
the Operating Pressure of 3000 psi.
It takes a total of 6.7 gallons of fluid to compress the
Nitrogen to 3000 psi.
1200 3000
18 gal.
to close
7 gal. To close
3000 psi
1 gal. To open
6 gal. To close
Atmospheric
Pressure
7 gal. To close
243
Well Control Equipment
244
Well Control Equipment
245
Low Temperature
Problems
All equipment, which may be
exposed to wellbore fluid
downstream of the choke,
should be designed to
withstand the low
temperatures resulting from
gas expansion during well
control procedures.
Critical guidelines on choke
manifold acceptance and
maintenance is important.
Periodic checks should be
conducted to check the
thickness of piping and
manifolds.
246
Well Control Equipment
247
GAS BUSTER
• Diameter & length of vent
Vent Line GAS line controls amount of
NO VALVES! pressure in separator
249
BOP TESTING
RECOMMENDED FIELD TESTS:
Low High
Ram Preventers 200-300 psi WP or CSG. Burst
Annular Preventers “ 70% WP
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
251
SBM OBM
252
Myths about Synthetic and Oil Base
Muds
253
Facts about Synthetic Base and Oil
Base Muds
Gas migrates in SBM / OBM until it goes into
solution.
6000
5000
4000
3000 Pressure
West
2000 North
1000
0
0 200 400 600
-1000
255
Boyle’s Law
• P1 x V1 = Constant
• P1 x V1 = Constant = P2 x V2
256
Boyle’s Law (continued)
11.0ppg MW
P2 = ?2,860 psi
5,000’
V2 = P1 x V1 ÷ P2 = ? 20 bbl
10 bbl 10,000’
The perception that gas kicks totally “hide” in OBM / SBM is false.
The gain is there but our ability to measure that gain depends on
accurate, working PVT’s and flow shows, good pit discipline and
alert Drillers and Mud Loggers.
259
Volume At
Surface
• 12.4 ppg SBM
• The well unloaded 30 bbls at Bottoms Up.
• P1 = 14.7 psi
• V1 = 30 bbls
• P2 = 12.4 x 0.052 x 12,000 = 7,740 psi
• V2 = .057 bbl kick on Bottom (no solubility)
• V2 = .03 bbl Kick on Bottom (50% solubility)
260
6” Open Hole to TD@12,000
Bubble
Point
• The gas oil ratio (GOR) is a measure of the amount of gas
that is mixed with a given volume of oil.
• The higher the GOR the deeper in the well the gas begins to
break out.
• This cycle is repeated till all of the gas has become free
gas.
261
Bubble
Point
• If the well is circulated with the BOP’s open, the gas is able to
come out of solution quickly. This can result in mud being
pushed above the bushings.
262
Bubble
Point
• At any time that you suspect that you have taken a gas
influx, or that it is possible that you have taken a gas influx,
circulate the well with the last 2000+ ft. circulated across
the choke.
263
General Trends With Gas Solubility
265
Connection Flow Monitor - Breathing
150
130
Feb. 14, 142 bbl.
Breathing
110
Feb. 15, 112 bbl.
Breathing
90
Change Pit Vol., bble
50
30
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
-10
266
Time, min.
Connection Flow Monitor - Flowing
150
130
Jan.. 12, well
flowing, 140 + bbls
110
Point of infelction
90
Change Pit Vol., bble
50
30
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
-10 267
Time, min.
268
Intro
Gauge Questions
Pressure Lag Time
Equipment
SBM
Special Problems
269
GAS INFLUX / MIGRATION AFTER
CEMENTING
Gas may enter well after cementing due to temporary
reduction in annulus pressure as cement begins to set,
resulting in a kick.
Observe the well after cementing and be ready to shut
well in if annular flow occurs.
To reduce the likelihood of this problem, the following
cementing practices have been shown to be helpful:
Air
Air
Heavy Fluid
Oil
Water 271
Producing Zone
ABANDONING A “DEAD” WELL
272
BROKEN U-TUBES
273
RECOGNIZING BROKEN U-TUBES
• A sudden break back in surface pressures
• Fluctuations in casing pressure
• Fluctuations in drillpipe pressure
• Numerous choke changes
• Loss of communication between drillpipe & annulus
• Drillpipe pressure decreasing or on vacuum
275
COMMON CONTROL METHODS
276
COMMON CONTROL METHODS
• Pumping LCM, gunk or cement to the loss zone in an attempt to
regain conventional control.
• Bullheading kill fluids into the loss and/or producing zones.
• A Dynamic kill using frictional pressure loss and fluid density to
increase wellbore pressure opposite the producing zone.
• A Bottom Kill (weighted slug below the loss zone to overbalance
the producing zone).
• A “sandwich kill” that bullheads kill fluid from both above and
below the loss zone.
• A barite pill or cement plug to bridge and isolate the producing
zone from the loss zone.
• A bridge plug set to isolate the producing zone from the loss
zone, or more commonly just to provide a subsurface closure
while surface equipment is changed or pipe is run in the well. 277
COMMON CONTROL METHODS
To improve your chance of success with the previous
methods, formulate a strategy that includes;
• Knowledge of the location, pressure, and flow characteristics of
the producing and loss zones and the flow path
• Definition of a kill approach and a sequence of steps that will
achieve the ultimate objective
• Confirmed information on fluid properties, densities, volumes,
placement and rates necessary
• Access to the necessary people, equipment, materials and
instrumentation to implement the strategy
• Checkpoints, usually pressures, that allow you to monitor your
progress and/or success
• An agreed upon basis for stopping the operation, analyzing and
changing the operation if your plan is not progressing as
278
predicted.
MECHANICAL COMPLICATIONS
= HAPPENS FIRST = HAPPENS AFTER TIME LAG
COMPLICATION DP CP
GAUGE GAUGE
PLUGGED JET NO CHANGE
PLUGGED CHOKE
WASHED CHOKE
280
WELL CONTROL LOG
TIME DP CASING CHOKE STROKES PIT COMMENTS
PSI PSI SIZE GAIN
281
ORGANIZING & DIRECTING IN
WELL CONTROL
Value of Rig Crew Drills - TEAMWORK
• Keeps possibility of kick control in minds of crew
and supervisors (like school).
6 Slug Weightppg = Mud Weightppg + Mud Weight.ppg x Dry Pipe Lengthft x Pipe Capacitybbl/ft
Slug Volumebbls
7 Pit Gain from Slugbbls = Volume of Slugbbls x Slug Weightppg - Mud Weightppg
Mud Weightppg