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LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1)
PROCEDURE FOR SURFACE PREPARATION & PAINTING
DATE:-08.11.2007 REV.NO.- 0 PROCEDURE NO.-
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. SCOPE REFERENCE DOCUMENTS SURFACE NOT TO BE PREPARED SURFACE PREPARATION MATERIAL & EQUIPMENT STORAGE SELECTION OF PAINT SYSTEM APPLICATION INSPECTION FINISH COAT COLOUR & COLOUR CODING SAFETY
☻ ☻ PAINT PROCEDURE OF VENDOR VENDOR PAINT CATALOG
PAGE NO- 1 OF 24
LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1)
PROCEDURE FOR SURFACE PREPARATION & PAINTING
DATE:-08.11.2007 REV.NO.- 0 PROCEDURE NO.-
This Procedure describes the requirements for shop and field painting including surface preparation, application, materials, touch-up painting, inspection of painting for Piping, Steel Structures, Tanks, Vessels, Machinery, ducts and other items being installed / constructed at MSQ (EPCC-1) Upgradation project site, IOCL Panipat by L&T. Changes and deviations required for any specific job due to clients requirements or otherwise shall be referred to Jacobs for deviation permit. E XTENT OF WORK
The following surface and materials shall require shop, pre-erection and field painting: All Uninsulated C.S & A.S equipment like columns, vessel, drums, storage tank, heat exchangers, pumps, compressors, electrical panels and motors etc… and tanks, and equipment in ETP plant. All Uninsulated carbon and low alloy piping fittings and valves (including painting of identification marks), furnace, ducts, and stacks. All items contained in a package unit as necessary. All structural steel work, pipe , structural steel supports, walkways, handrails, ladders, platforms, etc. MS chimney without refractory lining & flair lines. Identification colour bands on all piping as required including insulated aluminium clad, galvanized, SS and nonferrous piping. Identification lettering / numbering on all painted surfaces of equipment / piping insulated aluminium clad, galvanized, SS and non-ferrous piping. Marking / identification signs on painted surfaces of equipment /piping hazardous service. Supply of all primers, paints and all other materials required for painting other than Owner’s supply. Over insulation surface of equipments and pipes wherever required. Painting under insulation for carbon steel and stainless steel as specified. Repair work of damage / pre- erection / fabrication shop primer and weld joints at field. Internal surfaces of RCC tanks and structures in Effluent treatment plant. REFERENCE DOCUMENTS
COLOUR CODING IS-101 ASTM ASA A 13.1-1981 Colour coding inspection manual for piping issued by M&I Refineries Division of IOCL in May 2004 Methods of test for ready mixed paints and enamels American standard test methods for paints and coatings Scheme for identification of piping systems:
f) g) h) i) j) k) l) m)
2.1 2.2 2.3 2.4
shall be removed by use of an aromatic solvent Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during 4.11. grease etc.0 PROCEDURE NO. In case of mechanical or power tool cleaning it shall be ST.A (NACE) 18-3177-000-V.S.2 or equivalent. U.8 2. then cleaning shall be Sa 3 as per Swedish Standard.6 2.I.. oil.2 3. “gratings” and “Handrails” etc.PAGE NO. Where highly corrosive conditions exist. The minimum acceptable standards in case of manual or hand tool cleaning shall be St. galvanized “piping”. Proper surface preparation contributes more to the success of the paint protective system. Remove all other contaminants.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. In case of blast cleaning it shall be Sa 2-1/2 or equivalent as per Swedish Standard SIS-055900-1967 or equivalent.7 2. (However if there are any specific requirement by the Owner. the same shall be painted as per the relevant specifications) 4.2007 REV. 3.9 SIS-05 5900-1967 SSPC-SP BS-4232 U.- LT/MSQ/P/SPNP/0 14 American National Standards Institution 2.A (Surface Preparation Specifications) British Standards (Surface Finish of Blast-cleaned for painting) National Association of Corrosion Engineers General Specification of Shop & Field Painting.02-201/A4 Swedish Standard (Surface preparation standards for painting steel surfaces) Steel Structures Painting Council.0 3.1 3. Mill scale.1 L&T JACOBS .1 SURFACE PREPARATION In order to achieve the maximum durability.NO. depending on conditions of steel surface and as instructed by Jacobs.5 2. 3 or equivalent.3 SURFACE NOT TO BE PREPARED Uninsulated austenite Stainless Steel Plastic and / or plastic coated materials Non ferrous materials like aluminium.2.S. rust scale and foreign matter shall be removed fully to ensure that a clean and dry surface is obtained. blast cleaning is considered the most desirable method to achieve required profile however one or more of following methods of surface preparation shall be followed. a) Manual or hand tool cleaning b) Mechanical or power tool cleaning. Tower. Adhesion of the paint film to surface depends largely on the degree of cleanliness and surface profile of the metal surface..0 4. except G. c) Blast cleaning.2 4.
2007 REV.3 Air Blast Cleaning / Grit blasting The surfaces shall be blast cleaned using one of the abrasives Al 2O3 particles chilled cast iron or malleable iron and steel at pressure of 7 kg/cm2 at appropriate distance and angle depending of nozzle size maintaining constant velocity and pressure. If possible vacuum collector shall be installed for collecting the abrasives and recycling. grinding wheels or rotating steel wire brushes. dusted and blow off with compressed air / steam to remove all loose matter. 35 to 50 microns. old coatings and foreign matter. at times of unfavourable weather conditions. Surface profile shall be uniform to provide good key to paint adhesion.. shall be removed by scrubbing with soft wire brush if necessary acid etching with 10% -15% HCL solutions for about 15 minutes shall be carried and surface must be thoroughly washed with water to remove acid & loose particles then dry completely before application of paint 4. Hand tool cleaning normally consists of the following : a. loose material shall be removed from the surface by clean rags and the surface shall be bushed. aggregate etc.. However. Compressed air shall be free from moisture and oil. Chilled cast iron.2.2. shall be removed by hammering. the detached rust mill scale etc. On completion of blasting operation.04” maximum in case of chilled iron. shall be removed by clean rags and / or washed by water or steam thoroughly dried with compressed air jet before application of paint.2 4. The external surface of RCC chimney to be painted shall be dry and clean. mill scale spatters. Any loose particle of sand.3 humid weather conditions having humidity exceed 85%.NO. which is to be cleaned. Hand scraping c. 4. at his sole discretion and / or to insist on re-cleaning.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.. The blasting nozzle should be venturi style with tungsten carbide or boron carbide as the materials for liners. Nozzle orifice may vary from 3/16” to ¾”. On completion of cleaning..055” maximum in case of steel and malleable iron 0. swept.PAGE NO. as may be required. before primer application is taken up. Jacobs shall have the liberty to control the time period. chipping hammers. Finally the surface may be washed with water and dried for L&T JACOBS .11. Hand wire brushing Rust. Excessive burnish of surface shall be avoided as it can be reduce paint adhesion.e.- LT/MSQ/P/SPNP/0 14 4. On completion of cleaning. wire brushing or combination of the above methods. Hand descaling and / or hammering b. 4.4 Mechanical or Power Tool Cleaning Power tool cleaning shall be done by mechanical striking tools. malleable iron and steel shall be in the form of shot or grit of size not greater than 0.0 PROCEDURE NO. emery paper cleaning.5 Manual or hand tool cleaning Manual or hand tool cleaning is used only where safety problems limit the application of other surface preparation procedure and there is approach problem in certain areas and hence does not appear in the tables of paint systems. Primer or first coat of the paint shall be applied within 4 hours of surface preparation. i. scrapping tool. cement. the blasted surface shall be clean and free from any scale or rust and must show a grey white metallic luster. Blast cleaning shall not be done outdoors in bad weather without adequate protection or when there is dew on the metal.
descaling.2 - - This method is applied when the surface is exposed to normal atmospheric conditions when other method can not be adopted and also for spot cleaning during maintenance painting.3 SSPCSP-5 NACE#1 First Quality L&T JACOBS . loose mill scale and loose paint. standing and wire brushing. NO. Blast cleaning (air & water) there are four common grades of blast cleaning White metal Blast cleaning to white metal cleanliness.- LT/MSQ/P/SPNP/0 14 effective cleaning. . 1. surface should have a pronounced metallic sheen.0 PROCEDURE NO. Mill sale.2007 REV.PAGE NO. Surface should have a faint metallic sheen. chipping.1 Where extremely clean surface can be expected for prolong life of paint system.3 SSPCSP-3 - - 3 3. Removal of all visible rust.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. after removal of dust. ST. 2 ST. Mechanical or power tool cleaning Removal of loose rust. standing wire brushing. and grinding. scrapping.NO. The surface preparation shall be done as per following standard:- SR.11.. paint & foreign matter 100% cleanliness desired surface profile. SA. DESCRIPTION VARIOUS INTERNATIONAL STANDARDS Swexish BRITISH SSPCStandard NACE STANDA SP SIS-05USA RD USA 5900 BS-4232 SSPCSP-2 REMARKS Manual or Hand tool cleaning Removal of loose rust. loose mill scale and loose paint to degree specified by power tool chipping.
0 6.1 MATERIAL & EQUIPMENT All tools. The storage building shall preferably be separate from adjacent building.2007 REV. and all equipments. 3. shot blasting equipments.PAGE NO. also for conventional paint systems used under fairly corrosive conditions to obtain desired life of paint system. spray guns. scaffolding materials.4 5.. A sign board bearing the word ‘PAINT STORAGE.3 Third Quality The minimum requirement for chemically resistant paint systems such as epoxy. inspection instruments. rollers. required to be used shall be suitable for the work and all in good order and shall be arranged by L&T at site and in sufficient quantity. dry film thickness gauge etc. brushes.3 Commercial Blast Blast cleaning until at least twothird of each element of surface are is free of all visible reduces with desired surface profile Brush-off Blast Blast cleaning to white metal cleanliness. blast material. All necessary precaution shall be taken to prevent fire. scaffolding materials. holiday detectors. mill scale.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. shot blasting equipments & air compressor etc.g surface profile gauges.11. SA 2 SSPCSP-6 No. vinyl.1 STORAGE All painting shall be stored only in rooms to be arranged by L&T and approved Engineer-In-Charge for the purpose. paint & foreign matter. 6.0 5. hand power tools for cleaning.NO. L&T JACOBS . Surface profile is not so important.0 PROCEDURE NO.2 DESCRIPTION VARIOUS INTERNATIONAL STANDARDS Swexish BRITISH SSPCStandard NACE STANDA SP SIS-05USA RD USA 5900 BS-4232 REMARKS Near White metal SA 21/2 SSPCSP-10 NACE#2 Second Quality 3.NO NAKED LIGHT – HIGHLY INFLAMMABLE shall be clearly displayed outside. For steel required to be painted with conventional paints for exposure to mild corrosive atmosphere for longer life of the paint system. pin hole detectors. polyurethane based and inorganic zinc silicate paints. NO. 3.4 SA 1 SSPCSP-7 No. removal of all visible rust.- LT/MSQ/P/SPNP/0 14 SR. e.
No.1 -90 to 400 SSPC-SP-3 1 coat of F-9 65-75 (for repair only) SSPC-SP-10 7.2 401-500 SSPC-SP-3 (for repair only) SSPC-SP-10 2 coats of F-12 40-50 For operating temperature less than 80oC irrespective of design temperature F-8 shall be used.1 7.No.1 7.2 7.FABRICATION & SHOP PRIMING FOR CARBON STEEL.No.0 7. Design Temperature In Surface Preparation Paint System Total DFT In Remarks o C Microns (min) 7. external L&T JACOBS .4..11. STEEL UNINSULATED AND INSULATED STRUCTURE.5 7.PAGE NO. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL.3. 7. Sr.- LT/MSQ/P/SPNP/0 14 7. Design Surface Preparation Paint System Total DFT Remarks Temperature In In o C Microns (min) 7.2.2.NO.2 -90 to 400 401 to 500 SSPC-SP-10 SSPC-SP-10 1coat of F-9 1coat of F-12 65-75 40-50 No over coating is to be done Finish coat at site 7.0 PROCEDURE NO.4. PIPING AND EQUIPMENT AFTER ERECTION ON ABOVE GROUND OVERHEAD AREAS AT SITE Sr. low temperature carbon steel and low alloy steel.2 SELECTION OF PAINT SYSTEM Selection of the paint system shall vary with type of environment envisaged in and around the plant. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.3. STEEL UNINSULATED AND INSULATED ITEMS IN ALL ENVIRONMENTS.2007 REV.FABRICATION & SHOP PRIMING FOR CARBON STEEL.1 7. PIPING & EQUIPMENT ETC. 7.3 For PRE-ERECTION / PRE. Sr.4 For REPAIR OF ALL WELD JOINTS AND DAMAGES OF GALVANIZED STEEL.1 Design Surface Temperature In Preparation o C -14 to 80 SSPC-SP-3 81 to 500 SSPC-SP-3 Paint System 1 coat of F-8 1 coat of F-12 Total DFT In Remarks Microns 100 20 PAINT SYSTEM FOR SHOP AND FIELD PAINTING For all un-insulated areas above ground carbon steel.5. CARBON STEEL AND ALLOY STEEL STRUCTURES. For PRE-ERECTION / PRE.
3 251 to 400 SSPC-SP-10 (for repair of pre fabrication of primer F-9) (for repair of pre fabrication of primer F-9) SSPC-SP-10 Repair of prefabrication primer 1 coat of F-9 @ 65 -75 μ DFT / coat as per the clause 7.1. flare lines.2007 REV.3.NO.5.2 in table 7.3 7.1. ladders.1. 7.3.PAGE NO. flue gas. blowers.1 in primer F-9) table 7.2 81 to 250 SSPC-SP-10 Repair of 2 coats of F-11 105 Test certificates for heat (for repair of pre prefabrication resistance of F-11 @ 20 μ DFT / fabrication of primer 1 coat of F-9 COAT from paint primer F-9) (for @ 65 -75 μ DFT / 2 x 20=40 manufacturer should repair of pre coat as per the enclosed fabrication of clause 7.3 2 coats of F-11 @ 20 μ DFT / COAT 2 x 20=40 (OR) 1 coat of engineered siloxane coating @ 50 μ DFT/coat 2 coats of F-11 @ 20 μ DFT / COAT 2 x 20=40 (OR) 1 coat of engineered siloxane coating @ 50 μ DFT/coat 105 Test certificates for heat resistance of F-12 from paint manufacturer should be enclosed.3.3 + Field Primer : 1 coat of P-6 @ 40 microns DFT/coat=105 μ 7.5.4 401 to 500 60 7.) 7. handrails.1 -14 to 80 SSPC-SP-10 Repair of 1 coat of F-2 @ 145 (for repair of pre prefabrication 40 μ DFT/ coat fabrication of primer 1 coat of F-9 primer F-9) @ 65 -75 μ DFT / coat as per the clause 7. compressors.3 Repair of prefabrication primer 1 coat of F-12 @ 20 μ DFT / coat as per 7. roof tops and structures of petroleum products (excluding floating roof L&T JACOBS . chimney. towers.5. ducts. structural steel. furnace. Operating Surface Preparation Paint System Total DFT Remarks Temperature In Field Primer Finish Paint In oC Microns (min.5. platforms. stack.2 All un-insulated storage tank external shell. heat exchangers. Test certificates for heat resistance of F-12 from paint manufacturer should be enclosed.1 in table 7. fire water lines and above ground product pipe line.0 PROCEDURE NO.- LT/MSQ/P/SPNP/0 14 surface of columns.11.3. Sr. pumps.1. F12 requires heat curing as per manufacturer’s recommendations. piping .1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.1 in table 7.. vessels.5. No.
- LT/MSQ/P/SPNP/0 14 decks).1 7.3.3 105-115 Test certificate for heat resistance of F-11 from paint manufacturer should be enclosed. D. piping structural etc.22.214.171.124.3 engineered siloxane coating @ 50 μ DFT / coat SSPC-SP-10 305 F-9. slop tank and clean water tank and VBU /HCU feed tanks excluding the items covered below: Sr. No. F-2 can be applied at ambient temperature Surface Preparation Paint System Finish Paint 7.3.3 External side un-insulated storage vessel for petroleum products Repair of 2 coats of F-11 @ Ambient to SSPC-SP-10 prefabrication 20 μ 250 primer F-9 as per DFT/coat the clause 7.5.1 2X20=40 μ or one coat of in table 7.3 External side un-insulated storage vessel not covered in the heading of table 7. fire water. with impingement of water at ambient temperature (e.2. F-6B.3.2. 7. raw water & portable water.g.NO.2007 REV.5. sour water.) Fire water piping near hydrants (1 meter on the both the sides of hydrants) stair tread and platform.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.0 PROCEDURE NO.5. F-6A.PAGE NO.2 251 to 400 SSPC-SP-10 Repair of pre 2 coats of F-12 @ fabrication primer 20 μ DFT / coat = F-9 as per 7. equipment in the vicinity of cooling towers) Field Primer -14 to 80 Repair of 2 coats of F-6B @ prefabrication 100 μ DFT / primer 1 coat of COAT + 1 coat of F-9 @ 65 -75 μ F-2 @ 40 μ DFT / coat as DFT / coat =240 per the clause μ 7. L&T JACOBS .2 265 F-9.1 2X20=40 μ in table 7. water.4 105 or115 F-12 shall be applied in the field before taking the system into service as it needs hot curing at high temperature.1 in table 7. F-2 can be applied at ambient temperature 7. Operating Temperature In oC Total DFT Remarks In Microns (min. External painting of steel equipment..5.1 in table 7.2.M.3 -14 to 80 SSPC-SP-10 Repair of 2 coats of F-6A @ prefabrication 100 μ primer 1 coat of DFT/ coat F-9 @ 65 -75 μ 2X100=200 μ DFT / coat as per the clause 7.
7.2 401 to 500 SSPC-SP-10 Repair of pre2 coats of F-12 @ 105or 115 F-12 shall be applied in fabrication primer 20 μ DFT / coat = the field before taking the system into service F-9 as per 7. DHT feed.8.5.1 DFT/coat temperature in table 7.1 7.6 7.5 7. H 2 .2.) -14 to 80 SSPC-SP-10 Repair of pre.2 coats of F-6A @ 240 F-6A & F-9 can be fabrication primer 100 μ applied at ambient F-9 as per 7.5.- LT/MSQ/P/SPNP/0 14 Sr. per the clause 7.7 7.25 M above the annular plate.NO. F-6B & F-2 can be fabrication primer 100 μ DFT/coat + applied at ambient temperature F-9 as per 7.3. crude including all new and modified existing tanks in LBT area and MS -14 to 80 SSPC-SP-10 Repair of pre.3 engineered high temperature.2 Total Remarks DFT In Microns (min.3 Operating Temperature In oC Surface Preparation Paint System Field Primer Finish Paint (CONTINUED IN NEXT PAGE) L&T JACOBS .1 in table 7.2..2.2 2X20 =40 μ or 1 coat of as it needs hot curing at in table 7.2007 REV. No.2. Unit feed.11.PAGE NO. siloxane coating @ 50 μ DFT / coat Un-insulated floating roof deck top side of carbon steel or alloy steel of storage tanks for Naphtha.3 Tank shell lower portion exterior (126.96.36.199.1 coat of F-6B @ 205 F-188.8.131.52 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.1 1 coat of F-2 @ in table 7.3.3 =2X100=200 μ External tank shell portion for high humid areas (1.) External side of un-insulated storage vessels not covered in the heading of table 7. 184.108.40.206m above the annular plate on foundation) -14 to 80 SSPC-SP-10 Repair of 2 coats of F-7 @ 265 F-7 should be suitable prefabrication for using under 100 μ primer by 1 coat DFT/coat corrosive soil over of F-9 @ 65 -75 =2X100=200 μ coating of F-9 should μ DFT / coat as be avoided as it would per the clause lead to mud cracking.5.3 40μ DFT /coat Bottom side surface of bottom plate (soil side) for all storage tank -14 to 80 SSPC-SP-10 Repair of 2 coat of F-7 @ 315 F-7 should be suitable prefabrication for using under 125 μ DFT/coat = primer 1 coat of 2X125=250 μ corrosive soil over coating of F-9 should F-9 @ 65 -75 μ be avoided as it would DFT / coat as lead to mud cracking.2.1 in table 7.0 PROCEDURE NO. HSD.
furnace & flue gas duc Upto 80oC SSPC-SP-3 1 coat of F-8 (A1 100 operating grade) @ 100 μ temp.1 7.) Bottom surface of bottom plate (soll side) for storage tanks like clear water tanks.3 2X20=40 Field Primer Operating Temperature Surface Preparation Paint System Field Primer Finish Paint Total DFT In Remarks Operating Temperature In oC Surface Preparation Paint System Finish Paint Sr.3.2.0 PROCEDURE NO. DFT / coat as per clauses coat=2X125=250 7.2007 REV.2.2 7.NO. chimney. CGO / VR and similar high temperature services 81 to 150 SSPC-SP-10 Repair of 2 coats of (F-14) 315 Application of paint prefabrication specially shall be done before primer by 1 coat formulated coal tar placing the plates on epoxy coating foundation and before F-9 @ 65-75 μ @125 μ DFT / welding.PAGE NO.9 7.5.3 2X20=40 251 to 400 SSPC-SP-10 Repair of 2 coats of F-12 105 prefabrication @20 μ DFT / primerF-9 as per coat 7.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.3 OR OR 1coat of F-15 2 coats of F-15 240 epoxy phenolic epoxy phyenolic primer coating coating system @ 80 μ DFT / @ 80 μ DFT coat /coat=2X80=160 151 to 400 SSPC-SP-10 Repair of 2 coats of (F-14) 315 prefabrication specially primer by 1 coat formulated coal tar epoxy slioxane F-9 @ 65-75 μ coating @125 μ DFT / coat as per clauses DFT / 7.5.2. 81 to 250 SSPC-SP-10 Repair of 2 coats of F-11 105 prefabrication @20 μ DFT / primerF-9 as per coat 7.3 Total DFT Remarks In Microns (min..1 in table μ 7.10.1 of table 7. shop oil tanks.5.10 7.2 7.2. L&T JACOBS .- LT/MSQ/P/SPNP/0 14 Sr.5. 7. fuel oil tanks VGO.9. No.1 of table 7.9.1 7.5.1 in table coat=2X125=250 7. No.220.127.116.11.18.104.22.168.11.3. DFT / coat Irrespective of design temp.3 μ Carbon steel stack.3.
3.3. coats of F-15= up to 150 oC 3 x 80 = 240 Operating SSPC-SP-10 Repair of 2 coats of F-12 @ temperature prmierF-9 @ 65 20 μ DFT/ coat= -45 to 125 oC -75 μ DFT.10.0 PROCEDURE NO.1 7.5.10. low alloy steel and LTCS piping and equipment and tanks -45 to 125 oC SSPC-SP-10 Repair of 2 coats of F-14 @ operating prmierF-9 @ 65 125 μ DFT/ coat= temp.3.- LT/MSQ/P/SPNP/0 14 Microns (min.1.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.PAGE NO.3.2 Insulated carbon steel. Operating Temperature In oC Surface Preparation Field Primer Paint System Finish Paint Total DFT In Microns (min.. Operating Temperature In oC Surface Preparation Paint System Field Primer Finish Paint Total DFT In Microns (min.22.214.171.124 PAINTING UNDER INSULATION FOR INSULATED (HOT.) 315 Remarks 7.5.2 7.5. COLD & SAFETY) CARBON STEEL.2007 REV.4 401 to 500 SSPC-SP-10 Repair of prefabrication primerF-9 as per 7. But -75 μ DFT.1 7.2.1 of table 7.) Remarks L&T JACOBS .5 All gratings Upto 80oC operating temp. No.1.3.NO.5. 2 x 125=250 or 3 design temp. LOW ALLOY STEEL. No.5.3 1 coat of F-16 A/ Epoxy-Slioxane coating @ 100 μ DFT / coat 2 coats of F-7 @ 100 μ DFT/coat 2X100=200 7. 3 x 20=60 But design temperature 151 -400 oC Insulated stainless steel including alloy -20 piping For other temperature ranges no painting is required under insulation 105-115 Sr.5. SSPC-SP-2 7.) 165 In oC 7. LOW TEMPERATURE CARBON Sr.
Operating Temperature Surface Preparation Field Primer Paint System Finish Paint Total DFT In Remarks L&T JACOBS .NO.1 7.2007 REV.2 1 coat of P-6 @ 40 μ DFT/ coat 1 coat of P-4 @ 8-10 μ DFT/ coat 1 coat of P-6 @ 40 μ DFT/ coat For C.4.2.5. No..126.96.36.199 7.11. Sr. SSPC-SP-10 (1525 μ surface profile) None 250 240 or 7.5.3 7. partition plates.3.3.4 7.2.3. end covers and tube sheets etc.3. 60 40 TABLE 7.- LT/MSQ/P/SPNP/0 14 If the piping & equipments are already erected then surface shall be prepared by cleaning with emery paper and wash / flush with chloride free DM water followed by wiping with organic solvent.5.0 PROCEDURE NO. 7.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. All the coating materials for SS shall be free from leachable chlorides. For non surfaces ferrous FIELD PAINTING SYSTEM FOR NON-FERROUS TUBE SHEET Sr.3 2 coats of F-14 @ 125 μ DFT/ coat= 2 x 125= 250 or 3 coats of F-15= 3 x 80=240 121 to 400 SSPC-SP-10 None 3 coats of F-12 @ 20 μ DFT/ coat= 3 x 20 =60 or 1 coat of poly slioxane or coating ( F-16 A/B ) @ 75 μ DFT/ coat 401 to 600 SSPC-SP-10 None 2 coats of heat resistant silicone aluminium paint @ 20 μ DFT/ coat= 2 x 20 = 40 No painting required for insulated monel.) 290 300 Remarks 7.4.5.PAGE NO. incoloy and nickel lines.2.S. No. Operating Temperature In oC Up to 80 Up to ferrous brass sheets Non and tube Surface Preparation Field Primer SSPC-SP-10 SSPC-SP-3 Paint System Finish Paint 2 coats of F-7 @ 125 μ DFT/ coat= 2 x 125= 250 2 coats of F-7 @ 125 μ DFT/ coat= 2 x 125= 250 Total DFT In Microns (min.4 INTERNAL PROTECTION OF CARBON STEEL WATER BOXES AND TUBE SHEETS OF COOLERS / CONDENSERS Water boxes.5.2 Below 0 oC to all minus temperature 0 to 120 Aluminium sheeting with aluminium foil and “Chloride free mineral sealant coating barium chromate” shall be applied.5.5. channels.
Surface Preparation Paint System Field Primer Finish Paint Total DFT In Microns Remarks L&T JACOBS .5.S/ M.5.2 SSPS – SP -10 1 Coat of F-9 @ 65-75 μ DFT / coat 2 coats of F-6A @100 μ DFT / coat 265 Sr. Filter feed sump and pump.Item): Screens.) 365 Remarks 7.3 UP TO 80 Non SSPC-SP-10 1 coat of p-6 @ 8 2 coats of F-7 @ ferrous and μ DFT/ coat 125 μ DFT/ coat= brass tube 2 x 125= 250 sheets 7. Baffles. No. external side lining of slop oil MS tank -14 to 80 (CS / MS item) for vertical pump and piping in.PAGE NO.11. MS Slop oil tank Operating Temperature In oC SSPC – SP -10 1 Coat of F-9 @ 65-75 μ DFT / coat 3 coats of F-6A @100 μ DFT / coat 3x100=300 7.5 SHOP & FIELD PAINTING SYSTEM FOR EFFLUENT TREATMENT PLANT Sr. No.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.S.5.1 Total DFT In Microns (min. piping in treated effluent sump and pump house.NO.0 PROCEDURE NO. process sump. Walk way bridges.- LT/MSQ/P/SPNP/0 14 Microns (min. Bio-sludge sump and pump. Transfer sump.5..2007 REV.5. sanitary sump. Vertical pumps.) 300 In oC 7.4. Operating Surface Paint System Temperature Preparation Field Primer Finish Paint In oC -14 to 80 (for C.5. Dual media filters(external ).
188.8.131.52 7.5. Screw Pump -14 to 80(All RCC surfaces such as tanks.1 Carbon steel plant piping ( Underground ) Yard Coating 25 to 60 SSPC – SP -10 1 coat of synthetic fast drying primer type-B as per AWWA-C203(1991) Operating Temperature In oC Surface Preparation Field Primer 4 mm thick coaltar coating wrapping as per AWWA-C203 in 2 layers of each 2 mm thickness Paint System Finish Paint 4 mm CTE coating shall conform to 120 / 5 as per BS : 4164 Sr.) 7.11.1 7. No. 6-06209(Latest revision) 3 mm Epoxy screed lining shall be used as per specific instructions from Engineer-incharge at site SSPC – SP -10 Rubber lining as per SMMS-EIL spec. Operating Temperature In oC Surface Preparation Paint System Field Primer Finish Paint Total DFT In Microns (min. scrapping mechanism in Clarifier.5. 6-06209(Latest revision) As per SMMS-EIL specification for Epoxy screed lining no.Che mical dosing tanks internal such as DAP.5 mm 7. Aeration tank.5.1.) Remarks 7.- LT/MSQ/P/SPNP/0 14 (min.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. C C.4 internal. Urea Blast cleaning to SSPC-SP guide lines and Acid etching with 1015% HCI acid followed by through water washing.6. Total DFT In Microns Remarks L&T JACOBS .5. transfer sump.6. etc) in Process Sump. 6-06-204 (Latest revision) 4.NO. etc. drains. TPI separator (Process and oil ).1.PAGE NO.6 COATING SYSTEM FOR EXTERNAL SIDE OF UNDERGROUND CARBON STEEL PLANT PIPING AND TANKS Sr.5.3 7.S/MS dual media filters (Internal).5.0 PROCEDURE NO. No.2007 REV.5. structures. Up to 60 deg.. As per SMMSEIL specification for Epoxy screed lining no.
2007 REV.3 7.2.1 Carbon steel plant piping ( Underground ) 61 to 90 SSPC – SP -10 1 Coat of F-9 @ 65-75 μ DFT / coat 365 91 to 150 SSPC – SP -10 1 Coat of F-9 @ 65-75 μ DFT / coat 151 to 400 SSPC – SP -10 1 Coat of F-9 @ 65-75 μ DFT / coat 3coats of F-14 @ 100 μ DFT/Coat (OR) 3 coats of F-15 @ 75 μ DFT/coat 3x75 = 225 2 coats of F-16 A/B @ 75 μ DFT/coat = 2x75= 150 3coats of F-7@100 μ DFT / coat 3x100=300 365 (OR) 225 for the F-15 system 215 7.1. C SSPC – SP -10 1 Coat of F-9 @ 65-75 μ DFT / coat 2 coats of F-16 A/B @ 75 μ DFT/coat = 2x75= 150 215-225 7.7 Sr.184.108.40.206 7.0 PROCEDURE NO. No.5.1.5. FIELD PAINT SYSTEM FOR CARBON STEEL AND ALLOY STEEL STORAGE TANKS (INTERNAL) Operating Surface Preparation Paint System Total DFT Remarks L&T JACOBS .PAGE NO.2.5.6.- LT/MSQ/P/SPNP/0 14 (min.) 7.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08..1 Over the Ditch Weld Joint coating 25 to 60 SSPS .1 External side un-insulated underground storage tank -40 to 80 SSPC – SP -10 1 Coat of F-9 @ 65-75 μ DFT / coat 365 -90 to 41 81 to 400 deg.6.NO.11.3.SP -10 1 coat of synthetic fast drying primer type-B as per AWWA-C203(1991) Same as 12.1 (OR) heat shrinkable PE Sleeves conforming to DIN 30672 stress class “C” 3coats of F-7@100 μ DFT / coat 3x100=300 4 mm 220.127.116.11.2 18.104.22.168.6.
7. bottom plate and structural steel works. motor spirit -14 to 80 SSPC-SP-10 1 coat of F-9 @ none 65-75 No covering is allowed.7. Bare shell of inside of floating cum cone roof tanks for products gasoline. kerosene. etc.1 In Microns (min.5.5.1 22.214.171.124. ladders. shell above maximum liquid level structural steel. etc. bottom plate. LDO and HSD (Excluding white oil products) -14 to 80 SSPC – SP -10 1 Coat of F-9 @ 3coats of F-7@100 365 F-7 should be suitable 65-75 μ DFT / μ DFT / coat for immersion service 3x100=300 of the products given.0 PROCEDURE NO.7.7. naphtha. No.5. -14 to 80 SSPC – SP -10 1 Coat of F-9 @ 3coats of F-7@100 365 F-6 should suitable for immersion service of 65-75 μ DFT / μ DFT / coat 3x100=300 petroleum product like coat ATF. naphtha.1 -14 to 80 SSPC – SP -10 Phosphate 2 coats @ 10 μ 20 treatment with 2 x 10 =20 phosphating chemicals (2 coats) Floating cone roof tanks for petroleum products such as ATF.1 Sr. bottom plate roof and all accessories) L&T JACOBS ..1 7.NO.1 7.6.11. walkways.5.7.5. coat Field Primer 7. petrol.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. supports for storing crude oil.M. roof structures.5 7.1 7.) Remarks 7.2007 REV.7. ladders.6 7.5. ladders. internal surface of cone roof. under side of roof and roof structure inside surface.7. if any coat Internal protection of fixed roof type storage tanks for portable water: inside of shell.7. underside of floating roof.5.3.PAGE NO.- LT/MSQ/P/SPNP/0 14 Finish Paint Temperature In oC 7.4. 7.2 7.7.7. and inside of complete shell for ATF storage tanks. kerosene. etc. -14 to 80 SSPC-SP-10 2 coats of P-6 @ 2 coat of F-6 @ 280 F-6 shall be suitable for immersion service 40 μ DFT / coat 100 μ DFT / coat 2 x 40 = 80 2 x 100 = 200 D. Motor spirit. 65-75 μ DFT / Same as per preerection primer. bottom plate & all accessories -14 to 60 SSPC-SP-10 Natural rubber lining as per SMMS specifications 606-204 Operating Temperature In oC Surface Preparation Field Primer Paint System Finish Paint Total DFT In Microns (min. inside of bottom plate.1 Bare shall inside floating roof tanks and cone roof tanks for products mentioned in 13.7 EG tanks ( Internal shell.1. gasoline.2.5. structural steel.) Internal surfaces of underside of floating roof. kerosene.126.96.36.199. platforms.4 7.5. ( Demineralised water) and hydrochloric acid (HCL): internal shell.3 7.5.
- LT/MSQ/P/SPNP/0 14 225 7.0 PROCEDURE NO.7.PAGE NO.9 7..NO.1 7.8 188.8.131.52.5.7.225 65-75 μ DFT / 75 μ DFT / coat coat 2 x 75 = 150 SSPC-SP-10 200 215-2 PRIMERS & FINISH COATS PRIMERS P-2 P-4 P-6 : : : Chlorinated rubber zinc phosphate primer Etch primer / wash primer Epoxy zinc phosphate primer FINISH COATS / PAINTS F-1 F-2 F-3 F-6A F-6B F-7 F-8 F-9 F-11 F-12 F-14 : : : : : : : : : : : First quality corrosion resistant synthetic enamel Acrylic.Polyurethane finish paint Chlorinated rubber finish paint High build epoxy finish coating cured with polyamine hardner High Build epoxy finish coating cured with polyimide hardner High Build coal tar epoxy coating Self priming surface tolerant high build epoxy coating Inorganic Zinc silicate coating Heat resistant synthetic medium based aluminium paint Heat resistant silicone aluminium paint Specially formulated polyamine cured coal for epoxy coating suitable L&T JACOBS .184.108.40.206 all 3 coats vinyl chloride co-polymer amercoat 23 @ 75 μ / coat Inside pontoon and inside of double deck of all floating roofs -14 to 80 SSPC-SP-10 1 coat of F-8 @ 100 μ DFT / coat Internal surface of amine & sour water storage tanks -14 to 80 SSPC-SP-10 1 coat of F-9 @ 3 coats of F-15 @ 215 .1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08.7.5.8.2007 REV.1 7.5.7.
1.1 APPLICATION COATING PROCEDURE AND APPLICATION Surface shall not be coated in rain . Applied paint should have the desired wet film thickness.11. such as lifting or loss of adhesion of the under coat.1 The equipment used shall be suitable for the intended purpose.2 L&T JACOBS .1. To the maximum extent practicable.2 8.3 8. Traps or separators shall be provided to remove oil and condensed water from the air.1 8. Each coat shall be in proper state of cure or dryness before the application of succeeding coat. Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs. The air from the spray gun impinging against the surface shall show no condensed water or oil.PAGE NO.- LT/MSQ/P/SPNP/0 14 upto 150 deg C F-15 F-16A F-16 B : : : Epoxy Phenolic Coating Epoxy slioxane coating: Amercoat 738 Epoxy slioxane coating: Berger 938 8. 8.0 8. Any spots or areas missed in application shall be recoated and permitted to dry before the next coat is applied. AIR FOLLOWING: SPRAY APPLICATION SHALL BE IN ACCORDANCE WITH THE 8. each coat of material shall be applied as a continuous film uniform thickness free of probes. Material shall be considered dry for recoating when an additional coat can be applied without the development of any detrimental film irregularities.5 8. The air caps. sufficiently to produce enough contrast to indicate complete coverage of the surface.4 8. When the successive coat of the same colour have been specified.NO. The tinting material shall be compatible with the material and not detrimental to its service life.2007 REV.0 PROCEDURE NO. shall be capable of properly atomizing the paint to be applied and shall be equipped with suitable pressure regulators and gauges. alternate coat shall be tinted.2 8. nozzles and needles shall be those recommended by the manufacture of the equipment for the material being sprayed.2. when practical.2.1. when the steel surface temperature is less than 5˚F above dew point when the relative humidity is greater than 85% or when the temperature is below 40˚F.1. wind or in environment where injuries airbome elements exists.. These traps or separators must be of adequate size and must be drained periodically during operations.1.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. The equipment shall be kept in satisfactory condition to permit proper paint application. Manufacturer instruction shall be followed for inter coat interval. the same day.
6 8.3 AIRLESS SPRAY APPLICATION Airless spray application shall be accordance with the following procedure.2. The atomizing air pressure at the gun shall be high enough to properly atomize the paint but not so high as to cause excessive fogging of paint. dried plant and other foreign material are not deposited in the paint film. instrument glass. usually very small quantities of thinning is required before spray in case of build epoxy (two pack) 30:1 pump ratio and 0. to obtain optimum result. if not accessible by brash. The pressure on the material in the pot and of the air at the gun shall be adjusted for optimum spraying effectiveness.2.2007 REV. The unit shall consist of inbuilt strainer. finished flange faces. more economical and easier to use than conventional air spray. The trigger of the gun should be release at the end of the stroke.8 8. Areas inaccessible to the spray gun shall be painted by brush.NO. tags. excessive evaporation of solvent. Paint shall be applied in a uniform layer with overlapping at the edge of the spray pattern. or less by over spray. These results in more rapid coverage with less over spray. Ideally fluid hoses should not be less than 3/8 inch ID and not longer than 50ft.0 PROCEDURE NO. Edges of structural shapes and irregular coated surfaces shall be coated first and an extra pass made later.10 8. including drunks.2. which are forced through a small orifice resulting atomization of paint without the use of air.- LT/MSQ/P/SPNP/0 14 8. If these surfaces are coated the component shall be cleaned and restored to the original condition. manufacturers.PAGE NO.. USA. as per steel structure.2. If a spray gun shows choking immediately de-choking procedure shall be followed.11. Spray equipment shall be kept sufficiently clean so that dirt. machined surfaces.4 Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. paint is delivered to the spray gun at this pressure through a single hose within the gun. Airless spray usually is faster. daubers or sheepskins shall be used.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. the gun shall be held perpendicular to the surface and at a distance which will ensure that a wet layer of paint is deposited on the surface.2.7 8. Airless spray equipment is mounted on wheels and paint is aspirated in a hose that sucks paint from any container.2. a single paint stream is divided into separate streams.2.3 8. control valve items and similar items shall be masked to prohibit coating deposition.023 inch tip size will provide a good spray pattern. paint manual Vol—I and Vol-II by SSPC .9 8. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. The unit shall have inbuilt agitator that keep the paint uniformly mixed during the spraying. Any solvents left in the equipment shall be completely removed before applying paint to the surface being painted.020-0.2.11 8. cleaner. During application. 8.2. The spray patterns shall be adjusted so that the paint is deposited uniformly. All name plates. L&T JACOBS . The pressure on the material in the pot shall be adjusted when necessary for changes in elevation of the gun above the pot. identification. Airless spray release on hydraulic pressure rather than air atomization to produce the desire pray and air compressor or electric motor is used to operate a pump to produce pressure 1000 to 6000 PSI.5 8.
1 8. irregular surface and rough or pitted steel. daubers or sheepskin.11. No drier shall be added to paint on the job unless specifically called for in the manufacturer’s specification for the paint.4.7. 8.7 8. The material shall be considered dry for re-coating when another coat can be applied without development of any film irregularities such as lifting or loss of adhesion of undercoats. snow and freezing until dry to the fullest extent practicable. 8.4. Any runs or sags shall be brushed out.1 REPAIR OF DAMAGED PAINT SURFACE Quickly remove the primer from damaged area by mechanical scrapping and emery paper to expose the white metal.- LT/MSQ/P/SPNP/0 14 In case gun choking.6 8.4 8. There shall not be any formation of whiskers and holes in the coating.4 8. blistering formation of pores. MANUAL APPLICATION BY SLING A canvas strip (alternatively a tinplate strip) about 450 mm wide and 1. de-choking shall be followed immediately. bolts. but they shall not have width over five inches. if it exceeds the paint material has possibly deteriorated or mixing is faulty.0 PROCEDURE NO. No paint shall be force dried under conditions which will cause checking.5 BRUSH APPLICATION OF PAINT SHALL BE IN ACCORDANCE WITH THE FOLLOWING Brushes shall be of a style and quality that will enable proper application of paint Round or oval brushes are most suitable for rivets.4.4. condensation. Surface not accessible to brushes shall be painted by spray..2 8. Paint shall be applied into all corners.3 8.PAGE NO.5m long is held under the pipe by two men holding this sling move it up and down and walk slowly while fresh coating is poured on the pipe and they manipulate the sling so that an even coating is coating is obtained all round the bottom. 8.5 8. Wide flat brushes are suitable for large flat areas.2007 REV. wrinkle.NO. L&T JACOBS .1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. Drying time of the applied coat should not exceed maximum specified for it as a first coat.6 DRYING OF COATED SURFACE No coat shall be applied until the preceding coat has dried. The coating film shall be inspected by mirror. There shall be a minimum of brush marks left in the applied paint. or detrimentally affect the conditions of the paint.4. This work shall be done very carefully and by experienced personnel.4. Paint shall be protected from rain.
3 8. DOCUMENTATION A written quality plan with procedure qualification trials and for the actual work Daily progress report with details of weather conditions. Details of non.7 8.9. film thickness. 8. of coats and type of materials applied.9 Surface preparation shall be done as per procedure One coal of F-9 shall be applied wherever damage was observed on pre-erection / pre fabrication / shop primer of inorganic zinc silicate coating (F-9) Paint application Shop priming / Pre-erection priming with F9 or F12 shall be done only on blasted surface Shop priming / Pre erection priming with F-9 shall be done only with airless spray.8 8.1 8.2007 REV.8. 8.7. the primer should be applied to cover the crevices. Holiday detectors and pinhole detector and protector whenever required for checking in case of immersion conditions.7. surface profile gauge for checking of surface profile.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. adhesion tests with signature of appropriate authority Particulars of surface preparation and paint application during trials and during the work.8. For large flat surface field painting shall be done by airless spray otherwise brush can be used. comers. no. Dry film thickness of each coat. This should be approved by Jacobs before application of successive coats.0 PROCEDURE NO.- LT/MSQ/P/SPNP/0 14 Blast clean the if possible. L&T JACOBS ..8. the thickness of each coat and complete coverage should be checked as per provision of this specification.2 8. All the inspections instruments shall be provided by L&T.8.compliance.2 Repair of damaged pre-erection and shop priming in the design temperature of -90oC to 400oC • • 8.6 8. Feather the primer over the intact adjacent surface surrounding the damaged area by emery paper. sharp edges. particular applications. holiday detection.NO.4 8.7. L&T shall provide standard thickness measurement instrument with appropriate range(s) for measuring.8.4 8.2 The shades of successive coats should be slightly different in colour in order to ensure application of individual cost. in the presence of inspector nominated by Jacobs..1 8.5 8. progress of work versus programme Result of measurement of temperatures relative humidity.8. surface profile.7.9. etc.PAGE NO.11. rejects and repairs Type of testing equipments and calibration Code and batch numbers of paint materials used PRIMER APPLICATION After surface preparation.8.7.3 8. anomalies.5 8.6 8.
repair an approval at intermediate stages of work. Any defect noticed during the various stages of inspection shall be rectified by L&T to the entire satisfaction of Jacobs before proceeding further. Adhesion. All costs shall be bone by L&T. Paint formulations with out certificates are not accepted. Gr. L&T shall arrange to have such tests performed including batch wise test of wet paints for physical & chemical analysis.T) shall be checked and record after application of each coat and extra coat of paint should be applied to make-up the DFT specified without any extra cost to owner.0 PROCEDURE NO.9. Glow time (ford cup) and spreading rate. specified in the specifications.g. The thickness of paint on test panels shall be determined by using gauge such as “Elkometer”. 9.9.2007 REV. Red Oxide zinc chromate or Red lead primer etc.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. 10. as it would be in the interest of the manufacturer to ensure that both surface preparation and application are carried out as per their recommendations.3 8.9. L&T shall arrange for spot checking of paint materials for sp.6 Prior to application of paints on surface of chimneys.- LT/MSQ/P/SPNP/0 14 8. holiday detection check of finish and workmanship. record should include type of shop primer already applied on equipment e.9.2 Jacobs at his discretion may call for paint formulations. The record of inspection shall be maintained in the registers. 9.11. L&T shall be responsible for making good any defects found during final inspection / guarantee period/defect liability period as defined in general condition of contract. Irrespective of the inspection .5 8. Stages of inspection are as follows: a) Surface preparation b) Primer application c) Each coat of paint In addition to above.0 INSPECTION AND TESTING 9.0 FINISH COAT COLOUR & COLOUR CODING Finish coat and colour coding shall be applicable as per approved document L&T/MSQ/COLOUR L&T JACOBS ..3 The painting work shall be subject to inspection by Jacobs at all times. The thickness should be measured at as many points/ locations as decided by Jacobs and shall be within +10% of the dry film thickness. the thickness of the individual coat shall be checked by application of each coat of same paint on M.4 8.PAGE NO.F. This shall be approved by Jacobs before application of paints on surface of chimney. In particular following stage-wise inspection will be performed and L&T shall offer the work for inspection and approval at every stage before proceeding with the next stage.1 All painting materials including primers and thinners brought to site by L&T for application shall be produced directly from manufactures as per specifications and shall be accompanied by manufacture's test certificates. At the discretion of Jacobs the paint manufacturer must provide the expert technical service at site as and when required. Final inspection shall include measurement of paint dry film thickness.S test panel. The thickness of each coat shall be checked as per provision of this specification. 9. the extra cost should have prior approval of Jacobs. This service should be free of cost and without any obligation to the owner. Dry film thickness (D.NO.
- LT/MSQ/P/SPNP/0 14 CODE//001 Rev 00 and approved format L&T/MSQ/COLOUR CODE – 001 Rev 00.PAGE NO.11.0 PROCEDURE NO.0 SAFETY Safety Precautions shall be followed as per HSE manual..2007 REV.1 OF 24 LARSEN & TOUBRO LIMITED PMC MSQ UPGADATION PROJECT (EPCC-1) PROCEDURE FOR SURFACE PREPARATION & PAINTING DATE:-08. 11. L&T JACOBS .NO.